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WARNING:
If the information in these instructions is not followed exactly, a fire or explosion
may result causing property damage, personal injury or loss of life.
-
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service agency or the gas
supplier.
This appliance may be installed in
an aftermarket permanently
located, manufactured home (USA
only) or mobile home, where not
prohibited by local codes.
This appliance is only for use
with the type(s) of gas indicated
on the rating plate. A conversion
kit is supplied with the appliance.
Installation Manual
Installer:
After installation give this manual to the home-
owner and explain operation of this heater.
© Copyright 2014, T.I.
$10.00
100-01353
4415 HO GSR2
Fireplace
• Direct Vent Fireplace
• Natural Gas or Propane
• Vent Horizontally or Vertically
• Standard Residential
• Mobile Home Approved
Tested and Listed by
Report # 100866536PRT-001
ANSI Z21.88 CSA 2.33
www.travisproducts.com
4800 Harbour Pointe Blvd. SW
4140108
Mukilteo, WA 98275
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Table of Contents
Related Manuals for Travis Industries 4415 HO GSR2
Summary of Contents for Travis Industries 4415 HO GSR2
- Page 1 4415 HO GSR2 Fireplace • Direct Vent Fireplace • Natural Gas or Propane • Vent Horizontally or Vertically • Standard Residential • Mobile Home Approved Tested and Listed by Report # 100866536PRT-001 ANSI Z21.88 CSA 2.33 WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
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Page 2: Overview
Overview This manual details the installation requirements for the 4415 HO GSR2 fireplace. For operating and maintenance instructions, refer to the 4415 HO GSR2 Owner's Manual (part # 100-01354). Listing Details This appliance was listed by Intertek Test Labs to ANSI Z21.88. The listing label is attached to the appliance near the gas control valve. -
Page 3: Table Of Contents
Vent Configuration: Horizontal Termination with Vertical Rise ............25 Vent Configuration: Horizontal Termination with Vertical Rise – 8” Vent ........26 Termination Requirements ........27 Hearth Requirements ..........28 Drywall Supports ............28 © Travis Industries 4140108 100-01353... -
Page 4: Safety Warnings
All other work must be done by a trained technician. Don't modify or replace orifices. • The viewing glass should be opened only for conducting service. • Any safety screen or guard removed for servicing must be replaced prior to operating the heater. © Travis Industries 4140108 100-01353... - Page 5 The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off. • Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s). © Travis Industries...
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Page 6: Installation Options
883mm 11-1/4" 286mm 1" 25mm 15-3/4" 401mm 10-3/8" 264mm 48-3/4" * 1239mm * 16-1/2" * 420mm * * Includes the requisite clearance to framing (1/8" Framing Opening 4mm to rear, 5/8" 16mm to the sides) © Travis Industries 4140108 100-01353... -
Page 7: Packing List
Install the vent, gas line and electrical hook-up. • Install the drywall. • Install the hearth (if applicable). • Install the facing (if applicable). • Install the mantel (if applicable). • Finalize the installation (see page 31). © Travis Industries 4140108 100-01353... -
Page 8: Massachusetts Requirements
See Gas Connection section for additional Commonwealth of Massachusetts requirements. © Travis Industries 4140108 100-01353... -
Page 9: Fireplace Placement Requirements
The base of the fireplace must be a minimum 60” below the room ceiling. The firebox opening is approximately 10.375” (264mm) above the base of the fireplace. For a typical raised fireplace of 36” (915mm), place the fireplace on a platform 25.625” (651mm) tall. © Travis Industries 4140108 100-01353... -
Page 10: Minimum Framing Dimensions
Installation (for qualified installers only) Minimum Framing Dimensions 60" 1524mm 60" 1524mm 48-3/4" 1239mm 16-1/2" 420mm The fireplace enclosure must be a minimum 60” tall (do not build into the fireplace enclosure) © Travis Industries 4140108 100-01353... -
Page 11: Nailing Brackets
(bend tab down and secure). Secure the fireplace to the framing using the nailing brackets © Travis Industries 4140108 100-01353... -
Page 12: Corner Installations
Installation (for qualified installers only) Corner Installations A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). Minimum 5/8" (16mm) Clearance Typically 22-1/2" 572mm 58-1/4" Min. 1480mm © Travis Industries 4140108 100-01353... -
Page 13: Removing The Front Panel
The front cover may be removed to access the components. This is required when relocating the electrical or gas inlet location. To remove the front cover (a) Remove the center nut. (b) Loosen the two outer nuts. (c) Rotate the front panel down. 11/32" Nutdriver (d) Remove the front cover. © Travis Industries 4140108 100-01353... -
Page 14: Gas Line Requirements
5/16” i.d. rubber or plastic tubing over the tapered test port. Connect the tubing to the test gauge. WARNING: The brass screw must be tightened after testing to prevent gas leakage. Output pressure Input pressure © Travis Industries 4140108 100-01353... -
Page 15: Gas Line Location
4 screws. Leak-test the gas line to verify all connections are tight. Remove the plastic plug from the base and insert it into the hole on the left side. Left Side Gas Line Location Baseplate Gas Line Location © Travis Industries 4140108 100-01353... -
Page 16: Electrical Connection
(keep the screws). Attach the junction box to the baseplate (make sure all wiring is kept from contacting hot or moving components). Attach the cover plate to the left side. Junction Box Junction Box (from inside fireplace) Baseplate Cover Plate © Travis Industries 4140108 100-01353... -
Page 17: Vent Requirements
• Horizontal sections require a 1/4" (6mm) rise every 12" (305mm) of travel. • Horizontal sections require non-combustible support every three feet (e.g.: plumbing strap). © Travis Industries 4140108 100-01353... -
Page 18: Vertical Pipe Shield
Installation (for qualified installers only) Vertical Pipe Shield The vertical pipe shield must be bent to a vertical position after the fireplace is in position. © Travis Industries 4140108 100-01353... -
Page 19: Pipe Shield
23). Attach the pipe shield as shown below. The pipe shield rests on the drywall support crossbeam. Secure the back of the pipe shield to the firestop/framing to the rear of the fireplace. 12" Section (required) Approximately 50-3/4" 1290mm © Travis Industries 4140108 100-01353... -
Page 20: Approved Vent Configurations
(see the illustration below). Screw location indicates restrictor position. In this example, the restrictor is set in position # 4. Tighten the screws to secure the restrictor. (open - stock position) # 1 Back of Firebox © Travis Industries 4140108 100-01353... -
Page 21: Intake Restrictor
Position # 3 Follow the directions above for position # 2. Then loosen the four nuts shown to the right (11/32” nutdriver). Then slide the restrictor extension down and re-tighten the nuts. © Travis Industries 4140108 100-01353... -
Page 22: Diffuser
Remove the diffuser. 1/4" Nutdriver Bend the round portion of the diffuser so it is flat (open). DIFFUSER SIDE VIEW Secure the flattened diffuser plate with the Before (Closed - Stock) screws removed earlier. After (Open) © Travis Industries 4140108 100-01353... -
Page 23: Vent Configuration: Horizontal Termination With 12" Vertical Rise (Minimum)
• The termination must fall within the shaded area shown in the chart. Use the indicated restrictor positions. • One 45° elbow may be used on the horizontal run. • HINT: Use minimum vent kit “H” (96200332) from Travis Industries (additional vent may be required). NG (Natural Gas) -
Page 24: Vent Configuration: Vertical Termination
(it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4140108 100-01353... -
Page 25: Vent Configuration: Horizontal Termination With Vertical Rise
(it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4140108 100-01353... -
Page 26: Vent Configuration: Horizontal Termination With Vertical Rise - 8" Vent
• Up to 3 elbows (45° or 90°) may be used. Only one horizontal elbow may be used. • HINT: Use minimum vent kit “H” (96200332) from Travis Industries (additional vent may be required). 20 feet (6m) max... -
Page 27: Termination Requirements
Minimum 12” (305mm) above the roof line (for vertical terminations) Minimum 24” (610mm) horizontal clearance to any surface (such as an exterior wall) – for vertical terminations NOTE: Measure clearances to the nearest edge of the exhaust hood. © Travis Industries 4140108 100-01353... -
Page 28: Hearth Requirements
Drywall Supports Attach the drywall supports as shown below. NOTE: Attach the horizontal drywall support to the vertical supports prior to securing both vertical supports to the framing. This ensures proper hole alignment. © Travis Industries 4140108 100-01353... -
Page 29: Facing Requirements
These adhesives are not designed for high-temperature applications and may release an odor after installation. (a) Fiber Board (included with fireplace) (b) Drywall (or other 11-1/4" combustible) 286mm (c) Tile (or other non- combustible) 15-3/4" 401mm 10-3/8" 45-1/4" 264mm 1150mm © Travis Industries 4140108 100-01353... -
Page 30: Do Not Drill Or Screw Zone
Make sure screws penetrate no more than ½” (13mm) into the fireplace. Maximum Screw Penetration = 1/2" (long screws will hinder component access) Do not drill screws into this shaded area. Fireplace components are located in this area. © Travis Industries 4140108 100-01353... -
Page 31: Mantel Requirements
Combustible mantel columns (legs) that protrude ¾” (19mm) or less from the glass frame must meet the facing clearances (minimum 0” (0mm) from the side of the fireplace). • Non-combustible mantel columns do not have a minimum clearance. © Travis Industries 4140108 100-01353... -
Page 32: Steps For Finalizing The Installation
5. Make sure the accent light bulbs are in place and work correctly. NOTE: Take care to not touch the bulb with your fingers (use a cloth or paper towel). 6. Install the crushed glass (see page 38). 7. Replace the glass frame. © Travis Industries 4140108 100-01353... -
Page 33: Air Shutter Adjustment
ACID WASH WARNING: Make sure any masonry that has been treated with acid wash has been properly neutralized (this is used primarily with brick faces). Acid wash (muriatic acid) is used to remove excess mortar. © Travis Industries 4140108 100-01353... -
Page 34: Glass Frame Removal And Installation
(1/4” wrench). The tool is accessed after removing the screen. NOTE: Replace the tool in this location after use. 1. Remove the concealment cover and place aside. It has two holes that aid in removal. © Travis Industries 4140108 100-01353... - Page 35 3. Use the glass tool to unlatch the glass frame. Remove the glass frame. The glass frame is held in place with four tabs inserted into four slots at the bottom of the firebox opening. © Travis Industries 4140108 100-01353...
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Page 36: Fireback Installation
Install the rear fireback. Fireback Orientation Make sure the notches are facing upwards when installing. Hold the fireback at an angle while installing to allow it to pass through the firebox opening. © Travis Industries 4140108 100-01353... - Page 37 The top side of the fireback is cut back (not flush with the sides). Place the fireback in position and replace the fireback clip to secure the right fireback in place. Install the left fireback (see step # 6). © Travis Industries 4140108 100-01353...
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Page 38: Crushed Glass Installation
Disperse the crushed glass evenly along the glass tray. Make sure the two air channels are free of crushed glass. Use the glass frame tool (or screwdriver) to clear this area. Make sure the glass is only 1 layer deep on the burner. © Travis Industries 4140108 100-01353... -
Page 39: Lp Conversion Instructions
(regulator), torx wrench, and pilot orifice. The burner orifices and burner gaskets are shipped with the appliance. 1. Access the firebox. 2. Remove the glass tray. Remove the 6 screws holding it in place (1/4” nutdriver). © Travis Industries 4140108 100-01353... - Page 40 4. Remove the burner support as shown below. It is held in place with 6 screws (1/4” nutdriver) and 4 nuts (11/32” nutdriver). 5. Remove and discard the NG (stock) manifold cover and orifice gasket (1/4” nutdriver). Install the LP manifold cover included in the owner’s pack. LP Manifold Cover © Travis Industries 4140108 100-01353...
- Page 41 (a) Use a 7/16” open-end wrench to remove the pilot hood. (b) Remove and discard the Natural Gas (NG) orifice. Place the LP orifice in the pilot assembly then replace the pilot hood, tightening the pilot hood until it is snug (do not over-tighten). © Travis Industries 4140108 100-01353...
- Page 42 10. Replace the remaining firebox components. 11. Replace the glass. 12. Make the gas line connection, bleed the gas line (if applicable), start the heater and thoroughly leak-test all gas connections and the gas control valve. © Travis Industries 4140108 100-01353...
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Page 43: Wiring Diagram
Power In 3 Amp Fuse 3 Amp Fuse Appliance Ground 3.15A FUSE Integrated Pilot Sensor Fireplace Flame Control Detect (IFC) Spark System Jumper Appliance Ground IPI/CPI JUMPER WIRE Black (4) AA Batteries Battery Box (Manual On/Off) © Travis Industries 4140108 100-01353... -
Page 44: Power Heat Duct Installation
Common (white) (white) Ground Ground (green) (green) 1. Remove the 4 screws on the power heat duct cover and remove the cover. Remove the 2 screws on the outer cover plate and remove the cover. © Travis Industries 4140108 100-01353... - Page 45 Remove the 2 screws on the inner cover plate and remove the cover. Loosen the single screw on the convection cover plate two turns. Rotate the convection cover plate 180˚ (this allows heated air to flow upwards into the power heat duct). © Travis Industries 4140108 100-01353...
- Page 46 Vertical Termination ........24 Heating Specifications ........6 Vent Firestop ............ 17 Installation Options ..........6 Vent Installation ..........17 Intake Restrictor ..........21 Vent Requirements .......... 17 Listing Details ............. 2 Wiring Diagram ..........43 © Travis Industries 4140108 100-01353...