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Workio DP-3030
Service manual
Table Of Contents - Panasonic DP-3030 Service Manual
Digital imaging systems
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Also See for DP-3030
:
Specification sheet
(4 pages)
,
Specifications
(2 pages)
,
Service handbook
(312 pages)
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Table Of Contents
487
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Advertisement
Table of Contents
Important Notice
3
Precautions
5
For Your Safety
5
Consumable Safeguards
6
Installation And Relocation Cautions
6
Operating Safeguards
6
Table Of Contents
9
Specifications Table
11
Copy Function Data
11
Features
15
Main Unit Data
18
Optical System Data
18
Process System Data
18
Efficiency Data
18
Pm Cycle
19
Packing Configuration
19
Power Supply
19
Ambient Conditions
19
Fax Function Data
20
Scanner Mechanism Data
20
Fax, Printer And Internet Fax Functions
20
Printer Mechanism Data
21
Fax Memory
21
Dual Operation
21
Dialing/Telephone Features Data
21
Transmission Features
22
Reception Features
22
Polling
23
Convenience
23
Certainty
23
List Printouts
23
Special Communications
24
Standards
24
Printer Function Data
25
Interface
25
Network Scanner Function Data
26
Internet Fax Function
27
Lan Features
28
System Combination
29
Options List
30
External View
32
Space Requirements With Options
33
Serial Number Contents
34
Control Panel
35
Fans And Motors
36
Clutches And Switches
36
Pc Boards
37
Disassembly Instructions
38
Inverting-Automatic Document Feeder (I-Adf) Unit
39
Cleaning Adf Roller, Pre-Feed Roller, Drive Roller And Feed 2 Roller
42
Cleaning Exit Roller And Inverting Feed Roller
42
Control Panel Unit
43
Scanner Unit
46
Removing The Scanner Motor
48
Reinstalling The Lamp Base Assembly And The Mirror 2 Bracket Assembly
52
Process Unit
55
Removing The Old Developer And Toner
57
Removing The Old Opc Drum
58
Fuser Unit
60
Removing The Web Cleaning Roller
62
Fuser Lamps Handling Precautions
64
Cleaning Insulation Bushings
65
Cleaning Fuser Roller
65
Drive Unit
68
Right Cover
71
Cleaning The Cds Pc Board
71
Cleaning Registration Pinch Roller
72
Cleaning Bias Transfer Roller
73
Sheet Bypass
74
Cleaning Feed Roller
74
Cleaning Separator Pad
74
Cleaning Reverse Roller
75
Paper Feed Module
76
Cleaning Registration Roller
76
Cleaning Paper Feed Roller
76
Cleaning C25 Gear Roller
76
Cleaning The Intermediate Roller And 2 C25 Gear Rollers
77
Lsu Unit
78
Paper Transport Unit
79
Cleaning The Pinch Roller
79
Pc Board
80
Screw Identification Template
82
Preventive Maintenance
86
Cleaning Of Rollers
86
Disassembly And Adjustment Precautions
86
Check Points
86
Laser Handling Precautions
87
Required Tools For Maintenance
88
Preventive Maintenance Method
88
Preventive Maintenance Points
89
Preventive Maintenance Check List
91
Resetting The P/M (Preventive Maintenance) Counter
93
"Call For P/M Fuser Web"
93
"Call For P/M Adf"
93
U14 "Replace The Toner Waste Container"
93
Lubrication Point List
94
Updating The Firmware
97
Firmware Configuration
97
Hardware Configuration
97
Sc Pc Board Firmware
97
Spc Pc Board Firmware
98
Panel (Pnl) Pc Board Firmware
98
Firmware Updating Ports
98
Updating Through A Lan Port (The Quickest And Most Easiest Method)
99
Preparing The Firmware Code
99
Preparing The Main Unit For The Firmware Upgrade
99
Upgrading The Main Unit's Firmware Code
99
Updating Through Usb Port (Alternate Method)
100
Updating The Firmware Using The Master Firmware Card (Alternate)
102
Creating A Master Firmware Card
102
Utilizing The Firmware Update Kit
102
Erasing The Master Firmware Card
103
Notice After Installing The Hdd Option
104
Firmware Emergency Recovery
104
Firmware Version
105
Adjusting The Printer Registration, Lsu Image Side To Side
108
100% Read Adjustment
109
Original Registration & Ccd Read Adjustments
109
Adf 100% Image 1-Sided Adjustment
109
Calibrating The Lcd
110
Adf Original Read Edge & Adf Main Scan Adjustments
110
Initial Troubleshooting Flowchart
111
Improper Lcd Display
112
Printed Copy Quality Problems
113
Black Copy
113
Blank Copy
114
Vertical White Lines
115
Ghost Images
116
Vertical Dark Lines
117
Horizontal Dark Lines
118
Dark Background
119
Light Print
120
Horizontal White Lines
121
Improper Fusing (Printed Image Does Not Bond To The Paper)
122
Voids In Solid Areas
123
Black Dots
123
Recording Paper Creases
124
Poor Printed Copy Quality
125
Document Skewing
126
Lsu Skew Adjustment
127
Abnormal Printing
128
Scanned Copy Quality Problems
129
Print Skew Adjustment For Platen Glass Scanning
130
Direction Of Rotation And Skew Adjustment Amount
130
Document Feeder (Adf) Troubles
131
No Document Feed
131
Document Jam
132
Document Skew
133
Adf / I-Adf Feed Skew Adjustment
134
Front Page Skew Adjustment
134
Adf / I-Adf Free Stop Adjustment
135
Back Page Skew Adjustment (I-Adf Only)
135
Troubleshooting The Lan Interface
136
Checking Network Configuration
136
Testing The Tcp/Ip Network
137
System Diagram Model
137
Using "Ping" To Test Physical Connectivity
138
Checking Current Configuration
138
Pinging The Unit
139
Pinging The Default Gateway (Default Router Ip Address)
139
Pinging The Smtp/Pop Server
139
Tracing A Packet Route
140
Managing Network Route Tables
141
Host Name Query On Dns Server
142
Testing Unit Using The Telnet Command
143
Error Codes (For Copier)
144
User Error Codes (U Code)
144
Jam Error Codes (J Code)
146
Jam Sensor Location Of Printer
147
Jam Sensor Location Of Finisher
148
Jam Sensor Location Of I-Adf
148
Jam Sensor Location Of Adf
148
Jam Error Codes (J Code) Table
149
Mechanical Error Codes (E Code)
152
E2: Lift Dc Motor Error
153
E3: Development System Error
154
E4: Fuser Unit Error
154
E5: System Error
155
E7: Optional Unit Error (Da-Fs300)
155
E13: Out Of Toner
156
Information Codes Table (For Facsimile)
157
Diagnostic Codes (For Facsimile)
163
Fax Diagnostic Codes
164
Troubleshooting (For Printer)
170
Document Does Not Print Properly
170
Error Message Appears On The Pc
171
Error Message Appears On The Unit
171
System Error (Cd Drive Related Error During Installation)
171
Service Modes (For Copier)
172
F5 / F6 Information List (Sample)
173
Machine Setup Information List (Sample)
174
F7 Total Counter List (Sample)
175
F4 Mode: Input/Output Status Test
176
Input Check
176
F4 Mode (Output Check)
182
F5 Mode: Function Parameters (For Copier)
186
F6 Mode: Adjust Parameters (For Copier)
193
F7 Mode: Electronic Counter
197
F8 Mode: Service Adjustment
199
F9 Mode: Unit Maintenance
201
Service Modes (For Facsimile)
203
Fax Service Mode Procedure
203
Fax Service Mode Table
203
Fax Service Mode 1 (Function Parameter Setting)
204
Fax Service Mode 3 (Printout Of Lists, Reports And Test Results)
212
Function Parameter List (Sample)
213
Page Memory Test
215
Printer Report
216
All Document Files
217
Protocol Trace
218
Toner Order Form
219
Fax Service Mode 4 (Modem Test)
221
Binary Signal
221
Tonal Signal
222
Dtmf Signal
223
Dtmf Single Tone Table
223
Dtmf Dual Tone Table
223
Binary Signal (V.34)
224
Fax Service Mode 6 (Ram Initialization)
225
Fax Service Mode 8 (Check & Call)
226
Printer Reports
226
Service Alert Report Format
228
Maintenance Alert Report Format
229
Call Counter Report
231
Service Mode 9 (System Maintenance)
232
System Description
233
Printing Process
233
Precaution With Consumables
234
New Image Stabilizing Technology
236
Control System
236
Control Method
237
Quantum Adjustment
237
Installing / Replacing Developer
238
Installing / Replacing Opc Drum & Sensor Replacement
238
Service Parameters For Copy Image Compensation
238
Mechanical Operation
239
Scanning Mechanism (Flatbed)
239
Transmit Mechanism
239
Automatic Document Feeder
241
Original Setting And Size Sensors
241
Feeding And Separation
241
Inverting Automatic Document Feeder
242
Transmission And Ejection
242
Switching From The Adf Mode To The I-Adf Mode
242
Scanning The Front And The Back Side Of An Original
243
Eject By Reverse Rotation
243
Sub Tray
243
Receive Mechanism
244
Paper Feed Modules
244
Np Sensor Operation
244
Paper Feed Module Operation
245
Paper Feed Module Lift Up Mechanism
247
Paper Feed Module Recording Paper Size Setting
248
Sheet Bypass (For Dp-2310/3010)
249
Sheet Bypass Operation
249
Laser Unit
251
Fuser Operation
252
Cleaning Web Roller
253
Glossary Of Electrical Abbreviations
254
Installation
261
Precautions During Set Up
261
Space Requirements For Copier And Options
262
Unpacking
263
Installation Procedure
263
Install The Process Unit
269
Toner Density Control (Tdc) Adjustment
270
Black Density Sensor Output Gain Adjustment
270
Adjustment
271
Set The Date And Time
271
Exposure (Standard Adjustment)
271
Options And Supplies
273
Service Notes "Firmware Update" For Pcl-Ipx/Spx Or Ps-Ipx/Spx
273
Option Installation (For Dp-2330/3030)
273
Main Unit Firmware Code Updating Instructions
274
Updating Through The Usb Port (Alternate Method)
275
Service Notes "Firmware Update" For Pcl Or Ps Option Installation
277
Main Unit Firmware Code Updating
278
Updating Through A Lan Port
278
Updating Through The Usb Port
279
Installing The Printer Controller Module For Gdi-Ipx/Spx (Da-Gc601)
281
Installing The Printer Controller Module For Pcl6 (Da-Pc300)
283
Installing The Printer Controller Module For Pcl6-Ipx/Spx (Da-Pc301)
285
Installing The Printer Controller Module For Ps / Pcl6 (Da-Mc300)
287
For Ps / Pcl6 (Da-Mc300)
287
Installing The Printer Controller Module For Ps / Pcl6-Ipx/Spx
289
Installing The Network Scanner Module (Da-Ns600)
291
Installing The Network Scanner Module For Dds (Da-Ns601)
293
Installing The Internet Fax / E-Mail Module (Da-Nf600)
295
Changing From 200 To 1,000 Station Address Book
297
Changing The Fax Address Book Setting
297
Using Network Address Book Editor To Transfer The Address Book Data
297
Using The Network Address Book Editor To Copy/Paste Address Book Data
298
Installing The Fax Communication Board (Da-Fg300)
299
If The Optional Hard Disk Drive Unit (Da-Hd30) Is Also Installed
306
Installing The Hard Disk Drive Unit (Da-Hd30)
308
Optional Fax Communication Board/Internet Fax/E-Mail Module Installed
313
Installing The Accounting Software (Da-Wa10)
315
Installing The Dd Server Software (Da-Ws20)
316
Installing The Expansion F-Rom Board (Da-Em600)
317
Installing The Sorting Image Memory 16/64/128 Mb (Da-Sm16B/64B/28B)
319
Installing The Expansion Flash Memory Card 4/8 Mb (Ue-410047/410048)
321
Install 3Rd4Th Paper Tray/Stand F/ 4-Paper Tray Configuration
322
Tray Configuration (Da-Da230-Pa For Dp-2310/3010
322
Installing The 3Rd And 4Th Paper Trays
323
Bracket
326
Size Label
326
Screw
326
Installation Instructions
326
Tray Configuration (Da-Da230-Pa For Dp-2330/3030
326
Caster
327
Installing The Deluxe Stand (Da-Da310 / Da320) For Usa Only
330
Installing The Stand (Da-Da310-Pa / Da320-Pa) For Dp-2310/3010
332
Note
332
Installing The Stand (Da-Da311-Pa / Da321-Pa) For Dp-2330/3030
334
Installing The 1-Bin Finisher (Da-Fs300)
336
Installing The Exit Tray [Inner] (Da-Xn200) For Dp-2310/3010
342
Installing The Exit Tray [Inner] (Da-Xn201) For Dp-2330/3030
344
Installing The Exit Tray [Outer] (Da-Xt200)
346
Installing The Automatic/Inverting Document Feeder For Dp-2310/3010
348
When Adjusting The Adf Unit
353
Automatic Document Feeder Da-Ar251) For Dp-2330/3030
354
Installing The Platen Cover (Da-Uc200)
360
Installing The Key Counter Harness Kit (Da-Kh200)
361
Installing The Dehumidifier Heater Kit (Dztq000048)
363
Installing The Dehumidifier Heater Kit (Dztq000049)
371
Replacing The Opc Drum
383
Replacing The Laser Unit (Lsu)
387
Laser Power (Pwm Circuit) Adjustment
389
General Network Information
391
Network Protocol
391
Osi Reference Mode
391
Protocol
392
Cable
392
Layer Functions And Technology
393
Mac (Media Access Control)
393
Network Control
393
Token Passing
393
Ethernet
395
Repeater
396
Nic (Network Interface Card)
396
Network Layer
397
Ip Address
397
Subnet Mask
398
Internet Protocol
399
Router
400
Packet Filtering
400
Ip Masquerade
400
Designated Reply
400
Transport Layer
401
Tcp (Transmission Control Protocol)
401
Upper Layer
403
Dns (Domain Name System)
403
Dns Name Resolution Sample
403
Primary Name Server
404
Secondary Name Server
404
Soa (Start Of Authority) Record
405
A (Address) Record
406
Ptr (Pointer) Record
406
Cname (Canonical Name) Record
406
Ns (Name Server) Record
407
Mx (Mail Exchange) Record
407
Reverse Lookup
407
Forwarding
407
Smtp (Simple Mail Transfer Protocol)
408
Mail Header Sample
408
Itu T.37 And Rfc2305
409
Mode Of Operation
409
Implementation Requirements For T.37 Simple Mode Table
409
Definitions And Abbreviations
410
File Format For Internet Fax
411
Minimal Set
412
Addressing
412
Coding Example Of A Tiff Header, Ifd And Image Data
413
Delivery Failure
414
Image File Format
414
Communication Protocols
415
Numeric Order List Of Reply Codes
417
Pop (Post Office Protocol Version 3)
418
Basic Operation (Pop3)
418
Pop3 Command Summary
419
Pop 3 Command & Reply Procedure
420
Troubleshooting From A Pc
421
Verifying The Configuration And Mail Account Type (Smtp Or Pop)
422
Dynamic Host Configuration Protocol Dhcp) - Extended Feature
423
Dhcp Client
423
Dhcp Server
423
State-Transition Diagram For Dhcp Clients
425
Message Disposition Notifications (Mdn) - Extended Feature
426
Delivery Status Notification (Dsn)
426
Additional Document Capabilities
427
Recipient's Mdn Response
428
Mdn Request Sample
428
Mdn Response Sample
428
Processing Confirmation
429
Lightweight Directory Access Protocol (Ldap) - Extended Feature
430
Lightweight Challenge-Response Mechanism Pop (Apop) - Extended Feature
430
Smtp Service Extension For Authentication (Smtp Auth)
432
For Authentication (Smtp Auth Extended Feature
432
Error Codes
433
Direct Internet Fax Xmt - Extended Feature
434
Schematic Diagram
435
General Circuit Diagram
435
Finisher Circuit Diagram
436
Finisher Option (Da-Fs300)
437
Electrical Components
439
Routine Maintenance By The User
439
Maintenance And Inspection
440
Periodic Part Replacement
440
Scheduled Maintenance
440
Disassembly And Assembly
441
Removing Finisher Cover Assembly
441
Removing Finisher Controller Pc Board
442
Removing Rollers
442
Removing The Staple Unit
446
Removing The Finisher Interface Cable
447
Removing The Motors
448
Outline Of Operation
450
Stapling Mechanism
450
Operation And System Description
450
Electrical Parts (Motor And Solenoid Functions)
451
Feed Motor Control
451
Alignment Motor Control
451
Elevation Motor Control
452
Staple Motor Control
452
Large Gear Solenoid Control
453
Paddle Solenoid Control
453
Paper Detection Solenoid Control
453
Operating Instructions
455
Network Firmware Update Tool (Lan)
456
Supporting Panasonic Fax/Copier Models
457
General
457
Setting Up The Network Firmware Update Tool
458
Uninstalling The Network Firmware Update Tool
459
Preparing The Firmware Update
460
Preparing The Unit To Accept The Firmware Code
460
Using The Network Firmware Update Tool
461
Local Firmware Update Tool (Parallel /Usb Port)
472
Supporting Os
473
Installing The Local Firmware Update Tool
474
Installing The Hardware On The Panasonic Fax/Copy Machine
474
Installing Usb Firmware Update Driver (For The Usb Port Model Only)
475
Uninstalling The Local Firmware Update Tool
476
Using The Local Firmware Update Tool
478
Unit Information Of The Firmware Update Mode
485
Previous
Page
1
...
486
487
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Table of Contents
Troubleshooting
Initial Troubleshooting Flowchart
111
Troubleshooting the LAN Interface
136
Troubleshooting (For Printer)
170
Troubleshooting from a PC
421
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This manual is also suitable for:
Dp-2330
Dp-3010
Dp-2310
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