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L250GETO
Yamaha L250GETO Manuals
Manuals and User Guides for Yamaha L250GETO. We have
3
Yamaha L250GETO manuals available for free PDF download: Rigging Manual, Service Manual
Yamaha L250GETO Service Manual (293 pages)
Brand:
Yamaha
| Category:
Outboard Motor
| Size: 17.68 MB
Table of Contents
Table of Contents
3
Important Information
2
How to Use this Manual
6
Manual Format
6
Contents
7
Safety While Working
8
Fire Prevention
8
Ventilation
8
Self-Protection
8
Parts, Lubricant, and Sealant
8
Good Working Practice
9
Disassembly and Assembly
9
Identification
10
Applicable Model
10
Serial Number
10
Special Service Tool
11
Feature and Benefit
17
Bracket/Upper Case
20
Lower Unit
21
Periodic Check and Adjustment
7
Symbol
7
Specification
7
Fuel System
24
Propeller Selection
29
Propeller Size
29
Selection
29
Predelivery Check
30
Checking the Fuel System
30
Checking the Gear Oil
30
Checking the Outboard Motor Mounting Height
31
Checking the Remote Control Cable
31
Checking the Steering System
32
Checking the Gear Shift and Throttle Operation
32
Checking the PTT System
32
Checking the Engine Start Switch and Engine Stop Lanyard Switch
32
Checking the Cooling Water Pilot Hole
33
Test Run
33
Break-In
33
After Test Run
34
Spec Specification
35
General Specification
36
Specification
36
Fuel
36
Maintenance Specification
38
Power Unit
38
Electrical
40
Lower Unit
40
Dimension
44
Tightening Torque
46
Specified Torque
46
General Torque
48
Chk Adj Periodic Check and Adjustment
49
Periodic Check and Adjustment
50
Maintenance Interval Chart
50
Top Cowling
51
Checking the Top Cowling
51
Fuel System
51
Checking the Fuel Joint and Fuel Hose (Fuel Joint-To-Carburetor)
51
Checking the Fuel Filter
51
Power Unit
52
Checking the Engine Oil Level
52
Checking the Spark Plug
52
Checking the Thermostat
52
Checking the Cooling Water Passage
53
Control System
54
Synchronizing the Carburetor
54
Checking the Throttle Sensor
55
Checking the Engine Idle Speed
56
Checking the Stopper and Throttle Link Position
56
Adjusting the Throttle Cable
57
Checking the Gear Shift Operation
58
Checking the Ignition Timing
58
Checking the Choke Solenoid
59
Bracket
59
Checking the PTT Operation
59
Lower Unit
60
Checking the PTT Fluid Level
60
Checking the Gear Oil Level
60
Changing the Gear Oil
61
Checking the Lower Unit for Air Leakage
62
Checking the Propeller
62
General
62
Checking the Anode
62
Checking the Battery
63
Lubricating the Outboard Motor
63
Fuel Fuel System
65
Hose Routing
66
Fuel Hose and Breather Hose
66
Fuel System
66
Fuel Line
68
Carburetor
73
Disassembling the Carburetor
75
Checking the Carburetor
75
Assembling the Carburetor
76
Adjusting the Throttle Sensor
77
Fuel Pump
78
Checking the Fuel Pump
79
Disassembling the Fuel Pump
79
Assembling the Fuel Pump
80
Oil Injection System
81
Checking the Check Valve
83
Checking the Oil Filter
83
Checking the Oil Tank
83
Assembling the Oil Tank
83
Installing the Oil Pump
83
Bleeding the Oil Pump
84
Powr Power Unit
86
Powr
86
Power Unit
88
Checking the Compression Pressure
88
Removing the Power Unit
98
Removing the Flywheel Magnet
99
Removing the Electrical Component
100
Intake Manifold
102
Removing the Intake Manifold
104
Checking the Reed Valve
104
Exhaust Cover
107
Removing the Exhaust Cover
107
Checking the Exhaust Cover
107
Checking the PCV
107
Installing the PCV
107
Cylinder Head
108
Removing the Cylinder Head
109
Checking the Cylinder Head
109
Crankcase
110
Removing the Crankcase
115
Disassembling the Oil Seal Housing
116
Removing the Piston, Connecting Rod Assembly and Crankshaft Assembly
116
Disassembling the Piston and Connecting Rod Assembly
117
Checking the Bearing
117
Disassembling the Crankshaft
117
Checking the Oil Pump Driven Gear and the Oil Pump Drive Gear
118
Checking the Piston Diameter
118
Checking the Cylinder Bore
119
Checking the Piston Clearance
119
Checking the Piston Ring
119
Checking the Piston Ring Side Clearance
120
Checking the Piston Pin Boss Bore
120
Checking the Piston Pin
120
Checking the Connecting Rod Big End Side Clearance
121
Checking the Connecting Rod Small End Axial Play
121
Checking the Crankshaft
121
Assembling the Crankshaft
122
Assembling the Crankshaft Roller Bearing
123
Assembling the Oil Seal Housing
123
Assembling the Piston and Connecting Rod Assembly
124
Assembling the Power Unit
124
Installing the Power Unit
131
Adjusting the Timing Plate
133
Lowr Lower Unit
136
Lowr
136
Lower Unit
138
Lower Unit (Regular Rotation Model)
138
Removing the Lower Unit
141
Removing the Water Pump and Shift Rod
142
Checking the Water Pump and Shift Rod
142
Propeller Shaft Housing (Regular Rotation Model)
145
Removing the Propeller Shaft Housing Assembly
145
Disassembling the Propeller Shaft Assembly
145
Disassembling the Propeller Shaft Housing
145
Checking the Propeller Shaft Housing
146
Checking the Propeller Shaft
146
Assembling the Propeller Shaft Assembly
146
Assembling the Propeller Shaft Housing
147
Drive Shaft and Lower Case (Regular Rotation Model)
151
Removing the Drive Shaft
151
Disassembling the Drive Shaft Housing
151
Disassembling the Forward Gear
151
Disassembling the Lower Case
152
Checking the Pinion and Forward Gear
152
Checking the Bearing
152
Checking the Drive Shaft
152
Checking the Lower Case
153
Assembling the Lower Case
153
Assembling the Forward Gear
153
Assembling the Drive Shaft Housing
154
Installing the Drive Shaft
154
Installing the Propeller Shaft Housing
155
Installing the Water Pump and Shift Rod
156
Installing the Lower Unit
157
Shimming (Regular Rotation Model)
160
Shimming
161
Selecting the Pinion Shim
161
Selecting the Forward Gear Shim
162
Selecting the Reverse Gear Shim
163
Backlash (Regular Rotation Model)
164
Measuring the Forward and Reverse Gear Backlash
164
Lower Unit (Counter Rotation Model)
164
Removing the Lower Unit
170
Removing the Water Pump and Shift Rod
171
Checking the Water Pump and Shift Rod
171
Propeller Shaft Housing (Counter Rotation Model)
172
Removing the Propeller Shaft Housing Assembly
174
Disassembling the Propeller Shaft Assembly 1
174
Disassembling the Propeller Shaft Assembly 2
174
Disassembling the Forward Gear
176
Checking the Propeller Shaft Housing
176
Checking the Propeller Shaft
176
Assembling the Forward Gear
176
Assembling the Propeller Shaft Housing
177
Assembling the Propeller Shaft Assembly 1
177
Drive Shaft and Lower Case (Counter Rotation Model)
180
Removing the Drive Shaft
182
Disassembling the Drive Shaft Housing
182
Disassembling the Reverse Gear
182
Disassembling the Lower Case
183
Checking the Pinion and Reverse Gear
183
Checking the Bearing
183
Checking the Drive Shaft
183
Checking the Lower Case
184
Assembling the Lower Case
184
Assembling the Reverse Gear
184
Assembling the Drive Shaft Housing
185
Installing the Drive Shaft
185
Installing the Propeller Shaft Housing
186
Installing the Water Pump and Shift Rod
187
Installing the Lower Unit
188
Shimming (Counter Rotation Model)
191
Shimming
192
Selecting the Pinion Shim
192
Selecting the Reverse Gear Shim
193
Selecting the Forward Gear Shim
195
Selecting the Propeller Shaft Shim
196
Backlash (Counter Rotation Model)
198
Brkt Bracket Unit
202
Bracket Unit
202
Brkt
202
Bottom Cowling
204
Upper Case, Steering Arm
208
Disassembling the Upper Case
212
Checking the Upper Case
213
Assembling the Upper Case
213
Removing the Steering Arm
217
Installing the Steering Arm
217
Installing the Upper Case
218
Clamp Bracket and Swivel Bracket
221
Removing the PTT Unit
221
Removing the Clamp Bracket
221
Installing the Clamp Bracket
222
Installing the PTT Unit
222
Adjusting the Trim Sensor
223
PTT Unit
225
Checking the Hydraulic Pressure
227
PTT Motor
230
Disassembling the PTT Motor
231
Checking the PTT Motor
232
Assembling the PTT Motor
233
Gear Pump
234
Disassembling the Gear Pump
236
Disassembling the Relief Valve
236
Checking the Main Valve
237
Checking the Gear Pump Housing
237
Checking the Reservoir
237
Checking the Filter
237
Checking Relief Valve
237
Assembling the Relief Valve
238
Assembling the Gear Pump
239
Tilt Cylinder and Trim Cylinder
243
Disassembling the Tilt Cylinder and Trim Cylinder
243
Checking the Tilt Cylinder and Trim Cylinder
244
Checking the Valve
245
Assembling the Tilt Ram
245
Assembling the Trim Ram
246
Installing the Tilt Cylinder
246
Installing the Trim Ram
246
Installing the PTT Motor
247
Installing the Reservoir
248
Installing the Tilt Ram
248
Bleeding the PTT Unit
249
Bleeding the PTT Unit (Built-In)
250
PTT Electrical System
251
Checking the Fuse
251
Checking the PTT Relay
251
Checking the PTT Switch
252
Checking the Trim Sensor
252
Elec Electrical System
253
Elec
253
Checking the Electrical Component
254
Measuring the Peak Voltage
254
Electrical System
254
Electrical Component
255
Port View
255
Starboard View
256
Junction Box
257
Aft View
259
Top View
260
Ignition and Ignition Control System
261
Checking the Ignition Spark Gap
261
Checking the Spark Plug Cap
261
Checking the Ignition Coil
262
Checking the CDI Unit
262
Checking the Pulser Coil
263
Checking the Crank Position Sensor
264
Checking the Crank Position Sensor Air Gap
265
Checking the Engine Temperature Sensor
265
Checking the Charge Coil
266
Checking the Thermoswitch
267
Checking the Shift Cut Switch
267
Starting System
268
Checking the Fuse
268
Checking the Engine Start Switch
268
Checking the Engine Stop Lanyard Switch
269
Checking the Starter Relay
269
Starter Motor
270
Removing the Starter Motor Pinion
271
Checking the Starter Motor Pinion
271
Checking the Armature
271
Checking the Brush
272
Checking the Starter Motor Operation
272
Checking the Choke Solenoid
272
Charging System
273
Checking the Lighting Coil
273
Checking the Rectifier Regulator
273
Checking the Hour Meter
275
Oil Feed Pump Control System
275
Checking the Oil Level Sensor
275
Checking the Emergency Switch
276
Checking the Oil Pump (Remote Oil Tank)
276
Shtg
277
Trbl Shtg
278
Troubleshooting the Power Unit
278
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Yamaha L250GETO Rigging Manual (329 pages)
Brand:
Yamaha
| Category:
Outboard Motor
| Size: 11.2 MB
Table of Contents
Table of Contents
5
Engine Oil Reminder Tag (4-Stroke Engines)
10
Top Cover Pictograph Description
10
Uncrating Procedure (for Typical Steel Frame)
11
Mounting the Outboard Motor
13
Water Level Guideline (4-Stroke Engines)
17
Adjusting Twin Engines
18
Max. Boat Speed Estimation
18
Mounting the Remote Oil Tank
19
Remote Oil Tank Dimensions
19
Notice for Mounting the Remote Oil Tank
19
Outboard Motor Dimensions
20
Overall Dimension Items
20
Overall Dimensions (4-Stroke)
22
Overall Dimensions (2-Stroke)
31
Clamp Bracket Dimension Items
37
Clamp Bracket Dimensions
38
Propellers
65
Propeller Specifications
66
Propeller Types
66
Propeller Identification
69
2014 Propeller Applications
70
Standard Propeller
70
STANDARD PROPELLERS (Shift Dampener System [SDS])
76
Dual Thrust Propellers
77
Weedless Propellers
78
Reliance Series Propellers (Std)
78
RELIANCE SERIES PROPELLERS (Shift Dampener System [SDS])
79
Saltwater Series Propellers
80
Saltwater Series II Propellers (Std)
81
SALTWATER SERIES II PROPELLERS (Shift Dampener System [SDS])
82
Saltwater Series Hs4 Propellers (Std)
83
SALTWATER SERIES HS4 PROPELLERS (Shift Dampener System [SDS])
83
SALTWATER SERIES XL PROPELLERS (Shift Dampener System [SDS])
84
SALTWATER SERIES XL4 PROPELLERS (Shift Dampener System [SDS])
84
Vmax Series Propellers
85
Performance Series Propellers
85
High Performance Series Propellers
86
Propeller Selection
70
Wot Operation Range Table
87
Remote Controls
89
Remote Control Types and Applications
90
Remote Switch Types and Applications
106
Remote Control Cables
121
Remote Control Attachment Kit
123
Steering Hook
127
Steering Guide Attachment Kit
130
Tie-Bar Kit
132
Conventional Wire Harness
133
Digital Electronic Remote Control Wire Harness
134
Tiller Handles
139
6X4 Multi-Function Tiller Handle
140
Multi-Function Tiller Handle Kit (for Us)
140
Tiller Handle Kit Contents
141
Wiring Diagram (for Us)
149
Exploded Diagram (for Us)
150
Multi-Function Tiller Handle Kit (for Japan)
151
Wiring Diagram (for Japan)
153
Exploded Diagram (for Japan)
154
Multi-Function Tiller Handle Contents (for Others)
155
Tiller Handle Grommet Description
155
Multi-Function Tiller Handle Kit (for Eu & Anz)
156
Handle Immobilizer Kit Contents
160
Wiring Diagram (for Eu & Anz)
161
Steering Friction Contents
162
Conventional Gauge (6Y5 & 6Y7)
165
Mounting the Meters
168
Meter Mounting Procedure
168
Analog Gauge Illumination (6Y7 Type)
168
Analog Tachometer
169
Analog Tachometer Applications
169
Analog Tachometer Dimensions
170
Pole Number Set up
170
Digital Tachometer
171
Digital Tachometer Applications
171
Digital Tachometer Dimensions
171
Pole Number Set up
172
Speedometer
173
Speedometer Types and Applications
173
Speedometer Dimensions
174
Water Pressure Damper (Op)
174
Speedometer Tube Routing
175
Digital Speedometer Set up
175
Fuel Management Gauge
176
Fuel Management Gauge Types and Applications
176
Fuel Management Gauge Dimensions
177
Fuel Sensor Installation
178
Wiring Description
179
Fuel Management Gauge Set up
181
Fuel Mgt Gauge with Speedometer Set up
181
Analog Trim Meter
182
Analog Trim Meter Applications
182
Analog Trim Meter Dimensions
182
Trim Sensor Adjustment
182
Coolant Pressure Meter
183
Coolant Pressure Meter Applications
183
Coolant Pressure Meter Dimensions
183
Coolant Press. Attachment Installation
183
Coolant Temp. Meter
184
Coolant Temp. Meter Types and Applications
184
Coolant Temp. Meter Dimensions
184
Coolant Press. Attachment And/Or Coolant Temp
185
Routing Coolant Temp. Lead
186
Routing the Coolant Press. Tube
186
Coolant Temp. Sensor And/Or Coolant Press
187
(For 4-Stroke Models)
187
Routing the Coolant Temp. Lead & Coolant Press. Tube
189
Sensor/Attachment Installation and Routing
190
Hour Meter
191
Hour Meter Applications
191
Hour Meter Dimensions
191
Wiring the Mechanical Hour Meter
192
Wiring the Digital Hour Meter
192
Voltage Meter
193
Voltage Meter Types and Applications
193
Voltage Meter Dimensions
193
Wiring the Voltage Meter
193
Fuel Meter
194
Fuel Meter Types and Applications
194
Fuel Meter Dimensions
194
Wiring the Fuel Meter
194
Charge Warning Unit
195
Charge Warning Unit Types and Applications
195
Wiring the Charge Warning Unit
195
Wire Harnesses
196
Remote-Oil Tank Harness
196
Additional Accessory Lead
196
Meter Harness
197
Trim Meter Lead
198
Trim and Oil Lead
198
Combination Trim and Oil Lead
198
Conversion Harness 1
199
Fuel Management Gauge Harness
199
Lighting Coil Extension Harness
199
Rectifier Kit
199
Wiring Diagrams
200
Wire Color Code
200
Digital Meter (6Y5)
201
Analog Meter (6Y7)
206
INTERCHANGEABILITY between TACHOMETER and ENGINE (up to 2006 and after 2007)
208
Rigging Grommet Description
211
Digital Network Gauge (6Y8)
215
Digital Network Gauge Compatible Models
216
Digital Network Gauge Application
216
Square Style Gauge Application
216
Digital Network Gauge Dimensions
217
Round Style Gauge Application
217
Square Style Gauge Dimensions
217
Round Style Gauge Dimensions
218
Optional Equipment
219
Multi-Sensor Application
219
Fitting Plate
219
Speed Sensor Kit
220
Coolant Pressure Sensor Kit
220
Speed/Coolant Pressure Sensors Kit
221
Wire Harness
222
Main Bus Wire
222
Pigtail Bus Wire
222
System Power Supply Wire
222
Immobilizer Power Distribution Wire 1
222
Network Hub
223
Fuel Tank / Gps Wire
223
Optional Equipment
224
Nmea2000 Gateway
224
Analog Gauge Interface (If)
224
Immobilizer Unit
225
Network Wiring Diagrams
226
FUEL INJECTED F30-F250 [Mechanical RC] & HPDI ENGINES
226
Initial Gauge Setup
230
Setting for Gauge When 6Y9 Multi-Sensor Is Connected
230
Troubleshooting
231
Nmea0183 Compatible Equipment Connection
232
Basic Requirements
232
Digital Network Gauge (6Y8) Function Table
233
Digital Network Premium Gauge (6Y9)
234
Digital Network Premium Gauge Compatible Models
236
Digital Network Premium Gauge Application
236
Digital Network Premium Gauge Dimensions
237
Premium Color Gauge Dimensions
237
Optional Equipment
238
Transom Multi-Sensor (6Y9)
238
Immobilizer Unit
238
Nmea2000 Gateway
239
Analog Gauge Interface (If)
239
Speed Sensor Kit
240
Coolant Pressure Sensor Kit
240
Network Hub
241
Wire Harness
242
Main Bus Wire
242
Pigtail Bus Wire
242
Gps Wire
242
Tank Wire
242
System Power Supply Wire
243
System Power Distribution Wire
243
Conversion Harness
244
Conversion Harness 1
244
Conversion Harness 4
244
Conversion Harness L
245
Twinning Harness
245
Conversion Harness M (for 2Nd Helm)
245
Conversion Harness N (for 2Nd Helm)
245
Conversion Harness P (for 2Nd Helm)
246
Conversion Harness K (for Dual Station)
246
Network Wiring Diagrams
247
SINGLE STATION W/ 6Y9 GAUGE SINGLE ENGINE APPLICATION (6X6 Binnacle Mount Digital Electronic Control)
247
SINGLE STATION W/ 6Y8 GAUGE SINGLE ENGINE APPLICATION (6X6 Binnacle Mount Digital Electronic Control)
249
SINGLE STATION W/ 6Y9 GAUGE SINGLE ENGINE APPLICATION (6X7 Concealed Digital Electronic Control)
251
SINGLE STATION W/ 6Y8 GAUGE SINGLE ENGINE APPLICATION (6X7 Concealed Digital Electronic Control)
253
Single Station W/ 6Y9 Gauge Twin Engine Application
255
Single Station W/ 6Y8 Gauge Twin Engine Application
257
Single Station W/ 6Y9 Gauge Triple Engine Application
259
Single Station W/ 6Y8 Gauge Triple Engine Application
261
Single Station W/ 6Y9 Gauge Quad Engine Application (for F/Lf225Ca, F/Lf250Ca, F/Lf300Ca, F/Lf350Ca/B)
263
Dual Station W/ 6Y9 Gauge Single Engine Application
267
Dual Station W/ 6Y8 Gauge Single Engine Application
269
Dual Station W/ 6Y9 Gauge Twin Engine Application
271
Dual Station W/ 6Y8 Gauge Twin Engine Application
273
Dual Station W/ 6Y9 Gauge Triple Engine Application
275
Dual Station W/ 6Y9 Gauge Quad Engine Application (for F/Lf225Ca, F/Lf250Ca, F/Lf300Ca, F/Lf350Ca/B)
277
Battery
281
Battery
282
Recommended Battery
282
Battery Cable Length
284
Battery Wiring
286
Isolator Equipped Model (above 150Ps Model)
286
Example for Battery Cable Wiring (Twin Engine Application)
287
Recommended Extension Length of Battery Cables
288
Recommended Battery Switch Capacity
292
Battery Charging Capability
292
Appendix
294
Model Name Designation
296
Global Models Identification Code
296
Us & Canada Models Identification (Code)
297
Us & Canada New Models Identification Code
297
Fuel System Vacuum Pressure Standard
298
Fuel Hose Routing Resistance Measuring Method
298
Lowest Vacuum Pressure Standard
299
Portable Fuel Tanks (Typical)
300
Fuel Pipes (Typical)
301
Primary Pump (Typical)
301
Pre-Delivery Inspection (Pdi)
302
Conventional Rigging Kit Contents
303
Digital Tachometer Kit
303
Digital Tachometer and Speedometer Kit
303
Twin-Motor Kit
304
Remote Oil Tank Kit (for 2-Stroke Engine)
305
Digital Network Gauge Rigging Kit Contents
306
Square/Round Style Gauge Rigging Kit Contents for Us and Canada
306
Square Style Gauge Rigging Kit for Europe
306
Round Style Gauge Rigging Kit for Europe
310
Square Style Gauge Rigging Kit for Anz
311
Square Style Gauge Rigging Kit for Japan
313
Round Style Gauge Rigging Kit for Japan
314
Immobilizer Rigging Kit Contents
315
Immobilizer Kit 1 (for Us, Anz, Crb)
315
Immobilizer Kit 2 (for Jpn)
315
Single Engine Gauge Kit for Immobilizer (for Eu, Anz, Jpn, Gen)
315
Twin Engine Gauge Kit for Immobilizer
316
Digital Network Premium Gauge Rigging Kit Contents
317
Twin Engine Premium Gauge Kit
318
Triple Engine Premium Gauge Kit (for Eu, Anz, Gen)
318
Main Helm Sw Panel Twin Engine Kit (for Us, Can)
318
Main Helm Sw Panel Triple Engine Kit (for Us, Can)
319
2Nd Helm Sw Panel Single Engine Kit (for Us, Can)
319
2Nd Helm Sw Panel Twin Engine Kit (for Us, Can)
319
2Nd Helm Sw Panel Triple Engine Kit (for Us, Can)
319
Other Rigging Kit Contents
320
Tilt Limit Switch Kit (for Us, Ca, Eu, Anz, Rus, Jpn)
320
Tilt Limit Switch Kit 2 (for Us, Ca, Eu, Anz, Jp, Rus, Tur)
320
Tilt Limit Switch Kit 3 (for Us, Ca, Eu, Anz, Jp, Rus, Tur)
321
Tilt Limit Switch Kit 4 (for Us, Ca, Eu, Anz, Jp, Rus, Tur)
321
Lighting Coil Kit (for Eu, Ca, Jpn)
322
2014 Year Models Manufacture Starting Serial Numbers
323
Yamaha L250GETO Rigging Manual (226 pages)
Brand:
Yamaha
| Category:
Outboard Motor
| Size: 7.75 MB
Table of Contents
Table of Contents
5
Top Cover Pictograph Description
8
Uncrating Procedure (for Typical Steel Frame)
9
Mounting the Outboard Motor
11
Water Level Guideline (4-Stroke Engines)
15
Adjusting Twin Motors
16
Mounting the Remote Oil Tank
16
Remote Oil Tank Dimensions
16
Notice for Mounting the Remote Oil Tank
17
Outboard Motor Dimensions
18
Overall Dimension Items
18
Overall Dimensions (2-Stroke)
20
Overall Dimensions (4-Stroke)
27
Clamp Bracket Dimension Items
34
Clamp Bracket Dimensions
35
Propellers
59
Propeller Specifications
60
Propeller Types
60
Propeller Identification
62
2009 Propeller Applications
63
Standard, Dual Thrust & Weedless Propellers
63
Reliance Series Propellers
66
Saltwater Series Propellers
67
Saltwater Series Ιι Propellers
67
Saltwater Series Hs4 Propellers
67
Saltwater Series Xl Propellers
68
Vmax Series Propellers
68
Performance Propellers
68
High Performance Propellers
68
Propeller Selection
63
Wot Operation Range Table
69
Remote Controls
71
Remote Control Applications
72
Remote Switch Applications
85
Remote Control Cables
94
Remote Control Attachment Kit
96
Steering Hook
98
Steering Guide Attachment Kit
101
Conventional Wire Harness
103
Digital Electronic Control Wire Harness
105
Tiller Handles
107
6X4 Multi-Function Tiller Handle
108
Multi-Function Tiller Handle Kit (for Us)
108
Wiring Diagram (for Us)
113
Multi-Function Tiller Handle Kit (for Japan)
114
Multi-Function Tiller Handle Contents (for Others)
116
Tiller Handle Grommet Description
116
Steering Friction Contents
117
Conventional Gauge (6Y5 & 6Y7)
119
Mounting the Meters
122
Meter Mounting Procedure
122
Analog Gauge Illumination (6Y7 Type)
122
Analog Tachometer
123
Analog Tachometer Applications
123
Analog Tachometer Dimensions
124
Pole Number Set up
124
Digital Tachometer
125
Digital Tachometer Applications
125
Digital Tachometer Dimensions
125
Pole Number Set up
126
Speedometer
127
Speedometer Applications
127
Speedometer Dimensions
128
Water Pressure Damper (Op)
128
Speedometer Tube Routing
129
Digital Speedometer Set up
129
Fuel Management Gauge
130
Fuel Management Gauge Applications
130
Fuel Management Gauge Dimensions
131
Fuel Sender Installation
132
Wiring Description
133
Fuel Management Gauge Set up
135
Fuel Mgt Gauge with Speedometer Set up
135
Analog Trim Meter
136
Analog Trim Meter Applications
136
Analog Trim Meter Dimensions
136
Trim Sender Adjustment
136
Coolant Pressure Meter
137
Coolant Pressure Meter Applications
137
Coolant Pressure Meter Dimensions
137
Coolant Temp. Meter
138
Coolant Temp. Meter Applications
138
Coolant Temp. Meter Dimensions
138
Coolant Press. Sender And/Or Coolant Temp. Sender Installation (for 2-Stroke Models)
139
Routing Coolant Temp. Lead
139
Routing the Coolant Press. Tube
140
Coolant Press. Sender And/Or Coolant Temp. Sender Installation (for 4-Stroke Models)
140
Sender Installation
142
Routing the Coolant Temp. Lead
142
Coolant Press. Tube
142
Sender Installation and Routing
143
Hour Meter
144
Hour Meter Applications
144
Wiring the Mechanical Hour Meter
145
Wiring the Digital Hour Meter
145
Voltage Meter
146
Voltage Meter Applications
146
Voltage Meter Dimensions
146
Wiring the Voltage Meter
146
Fuel Meter
147
Fuel Meter Applications
147
Fuel Meter Dimensions
147
Charge Warning Unit
148
Charge Warning Unit Applications
148
Wire Harnesses
149
Remote-Oil Tank Harness
149
Additional Accessory Lead
149
Meter Harness
150
Lamp Switch
151
Combination Trim and Oil Lead 1
151
Combination Trim and Oil Lead 2
151
Trim Meter Lead
151
Pt/T Switch Lead Extension
152
Trim and Oil Lead
152
Fuel Management Gauge Harness
152
Lighting Coil Extension Harness
152
Rectifier Kit
152
Wiring Diagrams
153
Wire Color Code
153
Digital Meter
154
Analog Meter (6Y7)
159
Interchangeability between Tachometer and Engine
161
Grommet Description
164
Digital Network Gauge (6Y8)
167
Digital Network Gauge Compatible Model
168
Digital Network Gauge Application
168
Square Style Gauge Application
168
Digital Network Gauge Dimensions
169
Round Style Gauge Application
169
Square Style Gauge Dimensions
169
Round Style Gauge Dimensions
170
Optional Equipments
171
Multi-Sensor Application
171
Fitting Plate
171
Speed Sensor Kit
172
Coolant Pressure Sensor Kit
172
Wire Harness
173
Main Bus Wire
173
Pigtail Bus Wire
173
Fuel Tank / Gps Wire
174
Hub
174
Wiring Diagrams
175
FUEL INJECTED F50-F250 [Mechanical RC] & HPDI ENGINES
175
F350/F300/F250 [Digital Electronic Control]
178
Initial Gauge Setup
183
Troubleshooting
184
Basic Requirements
185
Nmea0183 Compatible Equipments Connection
185
Battery
187
Recommended Battery
188
Battery Cable Length
189
Battery Wiring
190
Isolator Equipped Model (for over 150Ps Model)
190
Recommended Extension Length of Battery Cables
191
Recommended Battery Switch Capacity
193
Appendix
195
Model Name Designation
196
Us & Canada Model Identification
197
New Us & Canada Model Identification Code
197
Fuel System Vacuum Pressure Standard
198
Fuel Hose Routing Resistance Measuring Method
198
Lowest Vacuum Pressure Standard
199
Portable Fuel Tanks (Typical)
200
Fuel Pipes (Typical)
200
Pre-Delivery Inspection (Pdi) Checks
201
Conventional Rigging Kit Contents
202
Digital Tachometer Kit
202
Digital Tachometer and Speedometer Kit
202
Twin-Motor Kit
203
Remote Oil Tank Kit (for 2-Stroke Engine)
204
Digital Network Gauge Rigging Kit Contents
205
Square Style Gauge Rigging Kit for Us & Canada
205
Round Style Gauge Rigging Kit for Us & Canada
207
Square Style Gauge Rigging Kit for Europe
209
Round Style Gauge Rigging Kit for Europe
213
Transom Rigging Kit for Europe
215
Square Style Gauge Rigging Kit for Anz
216
Square Style Gauge Rigging Kit for Japan
217
Round Style Gauge Rigging Kit for Japan
218
2009 Manufacturing Start Serial Number
219
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