Yamaha L200A Manuals

Manuals and User Guides for Yamaha L200A. We have 2 Yamaha L200A manuals available for free PDF download: Service Manual, Owner's Manual

Yamaha L200A Service Manual (281 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 8.54 MB

Gen Info

4
- Important Information
  2
- General Information
  
  3
  - Specifications
    3
    
    Troubleshooting
    3
    
    Table of Contents
    4
- How to Use this Manual
  
  6
  - Manual Format
    6
  - Symbols
    7
- Safety While Working
  
  8
  - Fire Prevention
    8
  - Ventilation
    8
  - Self-Protection
    8
  - Parts, Lubricants, and Sealants
    8
  - Good Working Practices
    9
  - Disassembly and Assembly
    9
- Identification
  
  10
  - Applicable Models
    10
  - Serial Number
    10
- Features and Benefits
  
  11
  - Hour Meter
    11
  - Exhaust Components (Factory Option)
    12
  - Piston and Cylinder
    13
  - Connecting Rod
    14
  - Gasket
    15
  - Reduction Gear and Clutch
    16
  - Power Unit Mount Bolt
    17
- Propeller Selection
  
  18
  - Propeller Size
    18
  - Selection
    18
- Predelivery Checks
  
  19
Spec Specifications

23
- Genral Specifications
  
  24
- Maintenance Specifications
  
  26
  - Power Unit
    26
  - Lower Unit
    32
- Tightening Torques
  
  32
  - Specified Torques
    32
  - General Torques
    33
Periodic Checks and Adjustments

34
- Periodic Checks and Adjustments
  
  36
- Special Service Tools
  
  36
- Maintenance Interval Chart
  
  37
- Top Cowling
  
  38
  - Checking the Top Cowling
    38
- Hour Meter
  
  38
  - Checking the Hour Meter
    38
- Fuel System
  
  38
  - Checking the Fuel Joint and Fuel Hoses (Fuel Joint - to - Carburetor)
    38
  - Checking the Fuel Filter
    39
- Power Unit
  
  39
- Control System
  
  41
- Power Trim and Tilt Unit
  
  52
  - Checking the Power Trim and Tilt Operation
    52
  - Checking the Power Trim and Tilt Fluid Level
    53
- Lower Unit
  
  54
  - Checking the Gear Oil Level
    54
  - Changing the Gear Oil
    54
  - Checking the Lower Unit (for Air Leakage)
    55
  - Checking the Propeller
    56
  - Checking the Anodes
    56
    
    Checking the Battery
    56
    
    Lubrication
    57
- General
  
  56
Fuel Fuel System Fuel System

59
- FUEL Fuel System
  
  60
- Special Service Tools
  
  60
- Hose Routing
  
  61
  - Fuel Hoses
    61
- Fuel Filter, Fuel Pump, Fuel Joint
  
  62
  - Checking the Fuel Joint
    65
  - Checking the Fuel Filter
    65
  - Checking the Fuel Pump
    66
  - Disassembling the Fuel Pump
    67
  - Assembling the Fuel Pump
    67
- Carburetor
  
  68
Power Unit

73
- Special Service Tools
  
  74
- Power Unit
  
  74
  - Checking the Compression Pressure
    75
- Removing the Power Unit
  
  87
  - Removing the Flywheel Magnet
    88
  - Removing the Electrical Components
    88
- Intake Manifold
  
  90
  - Removing the Intake Manifold
    91
- Exhaust
  
  93
  - Removing the Exhaust Cover
    94
- Cylinder Head
  
  95
  - Removing the Cylinder Head
    96
- Cylinder Block
  
  98
  - Removing the Crankcase
    100
  - Removing the Piston, Connecting Rod Assembly, and the Crankshaft
    101
- Piston, Connecting Rod
  
  102
  - Disassembling the Piston, and the Connecting Rod Assembly
    103
  - Checking the Cylinder Block
    103
  - Checking the Piston
    104
  - Checking the Connecting Rod
    106
  - Checking the Crankshaft
    106
  - Installing the Crankshaft
    107
  - Assembling the Piston and Connecting Rod
    108
  - Installing the Piston and Connecting Rod
    109
  - Installing the Cylinder Head
    110
  - Mounting the Exhaust Cover
    112
  - Mounting the Intake Manifold
    112
  - Mounting the Coils
    113
  - Installing the Power Unit
    113
Lower Unit

116
- Special Service Tools
  
  118
- Lower Unit
  
  118
- Lower Unit (Regular Rotation Model)
  
  120
- Propeller Shaft, Propeller Shaft Housing (Regular Rotation Model)
  
  127
- Drive Shaft and Lower Case (Regular Rotation Model)
  
  134
  - Removing the Drive Shaft and Forward Gear
    135
  - Disassembling the Lower Case
    135
  - Checking the Drive Shaft Housing
    136
  - Assembling the Drive Shaft Housing
    136
  - Checking the Forward Gear
    137
  - Assembling the Forward Gear
    137
  - Checking the Drive Shaft
    138
  - Checking the Pinion Gear
    138
- Assembling the Lower Unit (Regular Rotation Model)
  
  138
  - Installing the Lower Case
    138
  - Installing the Water Pump
    141
  - Installing the Speedometer Hose
    141
  - Installing the Lower Unit
    142
- Shimming (Regular Rotation Model)
  
  144
  - Shimming
    145
  - Selecting the Pinion Shims
    145
  - Selecting the Forward Gear Shims
    146
  - Selecting the Reverse Gear Shims
    147
- Backlash (Regular Rotation Model)
  
  148
  - Measuring the Forward and Reverse Gear Backlash
    148
- Lower Unit (Counter Rotation Model)
  
  150
- Propeller Shaft, Propeller Shaft Housing (Counter Rotation Model)
  
  157
- Drive Shaft and Lower Case (Counter Rotation Model)
  
  163
  - Removing the Drive Shaft and Reverse Gear
    164
  - Disassembling the Lower Case
    164
  - Checking the Drive Shaft Housing
    165
  - Assembling the Drive Shaft Housing
    165
  - Checking the Reverse Gear
    166
  - Assembling the Reverse Gear
    166
  - Checking the Drive Shaft
    166
  - Checking the Pinion Gear
    166
- Assembling the Lower Unit (Counter Rotation Model)
  
  167
  - Installing the Lower Case
    167
  - Installing the Water Pump
    169
  - Installing the Speedometer Hose
    170
  - Installing the Lower Unit
    170
- Shimming (Counter Rotation Model)
  
  172
  - Shimming
    173
  - Selecting the Pinion Shims
    173
  - Selecting the Reverse Gear Shims
    174
  - Selecting the Forward Gear Shims
    175
  - Selecting the Propeller Shaft Shims
    176
- Backlash (Counter Rotation Model)
  
  178
  - Measuring the Forward and Reverse Gear Backlash
    178
Brkt Bracket Unit Bracket Unit

181
- BRKT Bracket Unit
  
  182
- Special Service Tools
  
  182
- Bottom Cowling
  
  183
- Upper Case
  
  187
  - Removing the Upper Case
    191
  - Disassembling the Upper Case
    191
  - Checking the Upper Case
    193
  - Assembling the Upper Case
    193
- Power Trim and Tilt Unit
  
  196
- PTT Motor and Reservoir
  
  202
  - Disassembling the PTT Motor
    204
  - Checking the PTT Motor
    205
  - Assembling the PTT Motor
    206
  - Disassembling the Reservoir
    209
  - Disassembling the Gear Pump Unit
    209
  - Checking the Reservoir and Gear Pump Unit
    211
  - Assembling the Reservoir and Gear Pump Unit
    211
  - Tilt Cylinder and Trim Cylinder
    213
- Tilt Cylinder and Trim Cylinder
  
  215
- Sreering Arm
  
  223
  - Removing the Steering Arm
    223
  - Installing the Steering Arm
    223
- Clamp Brackets
  
  227
  - Disassembling the Clamp Brackets
    227
  - Assembling the Clamp Brackets
    227
  - Install the Upper Case
    228
  - Adjusting the Trim Sensor Cam
    228
Electrical Systems

230
- Electrical Systems
  
  232
- Special Service Tools
  
  232
- Checking the Electrical Components
  
  233
  - Measuring the Peak Voltage
    233
  - Measuring the Lower Resistance
    233
- Electrical Components
  
  234
  - Starboard View
    234
  - Port View
    235
  - Top View
    236
  - Rear View
    237
  - Wiring Harness
    238
- Ignition System
  
  239
  - Checking the Ignition Spark Gap
    240
  - Checking and Replacing the Spark Plug Caps (Standard Type)
    240
  - Checking the Plug Cap (with Resister Type)
    241
  - Checking the Ignition Coil
    242
  - Checking the Pulser Coil
    242
  - Checking the Charge Coil
    243
  - Checking the CDI Unit
    244
  - Checking the Thermoswitch
    244
- Starting System
  
  245
  - Checking the Fuse
    246
  - Checking the Wiring Harness (10 Pins)
    246
  - Checking the Starter Relay
    246
  - Starter Motor
    247
  - Removing the Starter Motor Pinion
    249
  - Checking the Starter Motor Pinion
    249
  - Checking the Armature
    249
  - Checking the Brushes
    250
- Choke Solenoid
  
  250
  - Checking the Choke Solenoid
    250
- Charging System
  
  251
  - Checking the Lighting Coil
    252
  - Checking the Rectifier Regulator
    252
- Power Trim and Tilt
  
  253
Troubleshooting

255
- Power Unit
  
  256
  - Starting System
    256
  - Ignition System
    258
  - Fuel System
    259
  - Compression Pressure
    260
  - Fuel System
    261
  - Ignition System
    262
  - Power Unit
    263
  - Air Intake System
    264
  - Fuel System
    265
  - Ignition System
    266
  - Cooling System
    268
- Bracket Unit
  
  269
- Lower Unit
  
  272
- Electrical System
  
  273
  - Wiring Diagram
    278

Yamaha L200A Owner's Manual (122 pages)

Yamaha Outboard Motor

Brand: Yamaha | Category: Outboard Motor | Size: 2.38 MB

Table of Contents

5
- General Information
  7
- Chapter 1 IDENTIFICATION NUMBERS RECORD
  8
- Key Number
  8
- Outboard Motor Serial Number
  8
- Labels
  9
  - EC Label
    9
  - EPA Label
    9
- Emission Control Information
  10
- Operation
  11
- Safety Information
  11
- Fueling Instructions
  13
  - Gasoline
    14
  - Engine Oil
    14
- Battery Requirement
  15
- Propeller Selection
  15
- Start-In-Gear Protection
  16
Basic Components

17
- Chapter 2
  18
- Main Components
  18
- Operations of Controls and Other Functions
  22
  - Fuel Tank
    22
  - Gear Shift Lever
    23
  - Engine Stop Lanyard Switch
    23
  - Choke Knob
    24
  - Manual Injection Knob
    24
  - Recoil Starter Handle
    24
  - Main Switch
    25
  - Tiller Handle
    25
  - Remote Control
    27
  - Steering Friction Adjusting Screw
    33
  - Trim Tab
    34
  - Trim Angle Adjusting Rod
    34
  - Tachometer
    35
  - Trim Meter
    35
  - Digital Hour Meter
    35
  - Tilt Lock Mechanism
    36
  - Tilt Support Lever
    37
  - Top Cowling Lock Levers
    37
- Warning System
  38
  - Overheat Warning
    38
Operation

39
- Chapter 3 INSTALLATION
  40
- Mounting the Outboard Motor
  41
- Breaking in (Running In) Engine
  44
- Pre-Operation Checks
  46
- Filling Fuel and Engine Oil
  47
  - Filling Fuel
    47
  - Gasoline (Petrol) and Oil Mixing
    48
- Starting Engine
  50
- Warming up Engine
  58
- Shifting
  59
  - Forward
    59
  - Reverse
    60
- Stopping Engine
  61
- Trimming Outboard Motor
  62
  - Adjusting Trim Angle
    63
- Tilting Up/Down
  66
- Cruising in Other Conditions
  70
  - Cruising in Salt Water
    70
  - Cruising in Turbid Water
    70
Maintenance

71
- Chapter 4
  72
- Specifications
  72
- Transporting and Storing Outboard Motor
  78
  - Trailering Outboard Motor
    78
  - Storing Outboard Motor
    78
- Periodic Maintenance
  82
  - Replacement Parts
    82
  - Maintenance Chart
    83
  - Greasing
    84
  - Cleaning and Adjusting Spark Plug
    85
  - Checking Fuel System
    87
  - Inspecting Fuel Filter
    88
  - Adjusting Idling Speed
    91
  - Replacing Fuse
    92
  - Checking Wiring and Connectors
    92
  - Exhaust Leakage
    92
  - Water Leakage
    92
  - Checking Power Trim and Tilt System
    93
  - Checking Propeller
    94
  - Changing Gear Oil
    96
  - Cleaning Fuel Tank
    97
  - Inspecting and Replacing Anode(S)
    98
  - Checking Battery
    99
  - Checking Bolts and Nuts
    102
  - Checking Top Cowling
    102
  - Motor Exterior
    102
  - Coating the Boat Bottom
    103
E -Memo-

105
- Trouble Recovery
  105
- Chapter 5
  106
- Troubleshooting
  106
- Temporary Action in Emergency
  110
  - Impact Damage
    110
  - Running Single Engine
    110
  - Power Trim/Tilt will Not Operate
    111
  - Starter will Not Operate
    112
  - Treatment of Submerged Motor
    116
- Index
  117

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Yamaha L200A Manuals

Yamaha L200A Service Manual (281 pages)

Table of Contents

Gen Info

General Information

How to Use this Manual

Safety While Working

Identification

Features and Benefits

Propeller Selection

Predelivery Checks

Spec Specifications

Genral Specifications

Maintenance Specifications

Tightening Torques

Periodic Checks and Adjustments

Periodic Checks and Adjustments

Special Service Tools

Maintenance Interval Chart

Top Cowling

Hour Meter

Fuel System

Power Unit

Control System

Power Trim and Tilt Unit

Lower Unit

General

Fuel Fuel System Fuel System

FUEL Fuel System

Special Service Tools

Hose Routing

Fuel Filter, Fuel Pump, Fuel Joint

Carburetor

Power Unit

Special Service Tools

Power Unit

Removing the Power Unit

Intake Manifold

Exhaust

Cylinder Head

Cylinder Block

Piston, Connecting Rod

Lower Unit

Special Service Tools

Lower Unit

Lower Unit (Regular Rotation Model)

Propeller Shaft, Propeller Shaft Housing (Regular Rotation Model)

Drive Shaft and Lower Case (Regular Rotation Model)

Assembling the Lower Unit (Regular Rotation Model)

Shimming (Regular Rotation Model)

Backlash (Regular Rotation Model)

Lower Unit (Counter Rotation Model)

Propeller Shaft, Propeller Shaft Housing (Counter Rotation Model)

Drive Shaft and Lower Case (Counter Rotation Model)

Assembling the Lower Unit (Counter Rotation Model)

Shimming (Counter Rotation Model)

Backlash (Counter Rotation Model)

Brkt Bracket Unit Bracket Unit

BRKT Bracket Unit

Special Service Tools

Bottom Cowling

Upper Case

Power Trim and Tilt Unit

PTT Motor and Reservoir

Tilt Cylinder and Trim Cylinder

Sreering Arm

Clamp Brackets

Electrical Systems

Electrical Systems

Special Service Tools

Checking the Electrical Components

Electrical Components

Ignition System

Starting System

Choke Solenoid

Charging System

Power Trim and Tilt

Troubleshooting

Power Unit

Bracket Unit