Toptech Systems MultiLoad II Manuals

Manuals and User Guides for Toptech Systems MultiLoad II. We have 1 Toptech Systems MultiLoad II manual available for free PDF download: User Manual

Toptech Systems MultiLoad II User Manual (515 pages)

Brand: Toptech Systems | Category: Control Unit | Size: 6 MB

Table of Contents
3
Chapter 1 Before You Begin
13
Who Should Use this Guide
13
How this Guide Is Organized
13
Documentation Conventions
14
Screen Samples
14
Procedures
14
Information Alerts
15
Typographical Conventions
16
Chapter 2 System Description
17
Overview
17
System Overview
18
Three Operating Modes
19
Local Control Mode
19
Remote Control Mode
19
UAP Mode
19
System Components
20
Multiload II RCU
20
RCU Enclosures Available with Multiload II
20
RCU Enclosures Available with Multiload II SMP
20
External FCM (Flow Control Module)
21
Fcm II
23
Figure 2.1 FCM II Modules
23
Internal I/O Board
24
Internal 2-Meter I/O Board
25
Navigating the System
26
Menus and Screens
26
Field Modification and Data Entry
27
Switch Access Control
29
Type 1 Program / W&Mswitches
30
Figure 2.2 Type 1 Program / W&M Switches
30
Type 2 Program / W&Mswitches
31
Figure 2.3 Type 2 Program / W&M Switches
31
Type 3 Program / W&Mswitches
32
Figure 2.4 Type 3 Program / W&M Switches
32
Program Mode / W&M DIP / Security Bypass Switch
33
Figure 2.5 CPU Board Rev 1.0 Program and W&M DIP Switches
33
Program Mode / W&M Field Switches
34
Figure 2.6 CPU Board Rev 2.0 Program and W&M DIP Switches
34
Getting Started
35
Configuration Parameters
36
Multiload II Configuration Tool
37
Factory Defaults
37
Chapter 3 Gui Configuration Tool
38
Overview
38
Access from TMS 5 GUI
39
Figure 3.1 File Selection Screen
39
Figure 3.2 Bay Configuration Menu
40
Screen Navigation
41
Figure 3.3 RCU Configuration Menu
41
Menu Functions
42
File Functions
42
Edit Functions
42
Tool Functions
42
BOL Ticket Builder
42
Download Registers
42
Upload Registers
43
Figure 3.4 Download Window
43
Figure 3.5 Upload Window
43
Reload Language
44
Extract and View Transaction
44
Create Bols from Transactions
44
Figure 3.6 Transaction Window
44
Figure 3.7 Bill of Lading (BOL) Window
44
Multiload II Reports
45
Configuration Report
45
Figure 3.8 Configuration Report
45
Flow Control Modules Report
46
Figure 3.9 I/O Assignment Report
46
Local Mode Only Parameters
47
Driver Prompts
47
Figure 3.10 Prompt Configuration Menu
47
Product Configuration
48
Figure 3.11 Product Configuration Screen
48
Driver Access ID
49
Figure 3.12 Access ID Screen
49
Hazard Statements
50
Other Configuration Tool Functions
50
Figure 3.13 Hazard Configuration Screen
50
FCM GUI Display
51
Figure 3.14 I/O Assignment Graphic
51
Figure 3.15 I/O Assignment Detail
51
Windows Multimate Configuration Tool
52
Installation
52
Connection to the Multiload II
54
Download Parameter Prompt File
56
Create a Configuration File
57
Download a Configuration File from a Multiload II
59
Upload a Configuration File to a Multiload II
60
Update the Firmware Image in a Multiload II
61
Chapter 4 General Configuration
64
Overview
64
Communication Setup
64
Network Setup
67
Host Setup
68
Modbus Setup & Modbus Slave Device Configuration
69
Termserver Setup
72
Webpage Setup
73
Network Printer Setup
73
TDS/UAP Interface Setup
74
E-Mail Setup
75
NTP Server Setup
77
FTP Server Setup
77
RCU General Setup
79
Security Accounts Setup
81
RCU Setup
82
Security Setup
87
Password Security Setup
89
Group Parameter Level Setup
90
External Access Level Setup
91
Trace Setup
92
Equipment Setup
94
Bay Setup
96
Preset Setup
99
Meter Setup
110
Component Setup
121
Additive Setup
128
Sampler Setup
128
Tank Setup
129
FCM Type Setup
131
Alarm Setup
132
Bay Alarm Setup
136
Preset Alarm Setup
137
Meter Alarm Setup
138
Component Alarm Setup
140
Additive Alarm Setup
141
Sampler Alarm Setup
142
Tank Alarm Setup
143
Local Product Definition and Assignment
143
Product Setup
144
Defining Base Components
145
Defining Base Component Recipes
146
Defining an Additive
147
Defining a Sampler
150
Defining Saleable Products
151
Preset Product Setup
154
Component Assignment
154
Additive Assignment
154
Sampler Assignment
154
Preset Name
155
Authorized Products Assignment
158
Tank Product Setup
159
Configuration Tool Product Register Configuration Screen
160
Configuration Tool Recipe Configuration Screen
161
Access Ids
161
Sampler Batch Access (SCS ONLY)
162
Customer Logo Setup
162
Loading a Built in Customer Logo
164
Uploading a Custom .BMP Customer Logo
164
System Date and Time
165
Printing
165
GPS Sites (ML II Mobile Only)
168
Reports Setup
169
Chapter 5 Product Flow Control
171
Overview
171
Figure 5.1 Flow Profile
171
Single Product Delivery
172
Figure 5.2 Flow Profile for Single Product Delivery
172
High Flow
173
Stage Trip
174
Nd Stage Trip
174
Final Trip
174
2"-3" Digital Control Valves
175
Adaptive Digital Control Algorithm
175
Two Stage Valves
175
Analog Valves
176
Sequential Blending (Excluding SMP)
176
Figure 5.3 Sequential Blending Application
176
Sequential Blending Configuration
177
Ratio Blending (Excluding SMP)
180
Figure 5.4 Ratio Blending Application
180
Ratio Blending Configuration
181
Side-Stream Blending (Excluding SMP)
184
Simple Side-Stream Blender Configuration
185
Figure 5.5 Simple Side-Stream Application
185
Hybrid Blending (Excluding SMP)
186
Multiple Side-Streams
186
Figure 5.6 Simple Side-Stream Configuration
186
Figure 5.7 Multiple Side-Stream Application
186
Sequential Blending with Side-Stream
187
Figure 5.8 Multiple Side-Stream Configuration
187
Figure 5.9 Sequential Blending with Side-Stream Application
187
Ratio Blending with Side-Stream
188
Figure 5.10 Sequential Blending with Side-Stream Configuration
188
Figure 5.11 Ratio Blending with Side Stream Application
189
Figure 5.12 Ratio Blending with Side Stream Configuration
190
Proving Side-Stream Meters (Excluding SMP)
191
Line Flush (Excluding SMP)
191
Ratio Blending Considerations (Excluding SMP)
194
Calibration Using Meter Factor Linearization
195
Figure 5.13 Meter Factor Linearization
195
Single Meter Factor
197
Rules for Meter Factors
197
Chapter 6 Additive Control
198
Overview
198
Piston Injector Cycles
198
Additive Port Assignment
199
Additive Output Port and Input Port Assignments
199
Figure 6.1 Piston Cycle Graph
199
Additive Units
200
Additive Control Methods
200
Method 1 - Piston Only
200
Figure 6.2 Additive Injection
200
Configuring a Piston Only Additive
201
Method 2 - Piston with Input (Feedback Switch)
201
Configuring a Piston with Input Additive
202
Method 3 - Pulser Input
203
Configuring a Pulser Input Additive
203
Method 4 - Analog Additive
204
Configuring a Analog Additive
204
Method 5 - Common Meter with Multiple Additives
204
Figure 6.3 Common Injector Valve Scheme
205
Additive Block Valves Only
206
Figure 6.4 Electrical Schematic Using Injector Valve
206
Figure 6.5 Scheme Using Block Valves to Inject
206
Configuring a Common Meter with Multiple Additives
207
Figure 6.6 Electrical Schematic Using Block Valves as Injectors
207
General Additive Setup
210
Figure 6.7 Additive over Injection
214
Additive Calibration
217
Additive Cal. Function
217
Automatic Calibration Function
218
Piston Type Additive Calibration
222
Calculate Additive Vol/Inject
223
Remote Additive Calibration
225
Figure 6.8 Vol/Inj Calculated
225
Additive Status Screen
230
Additive Flush Features
231
Basic Flush Features
231
Figure 6.9 Basic Flush Cycle
232
Techniques for Flushing Dye
233
Figure 6.10 Front Loading Dye
233
Block Valves and Flush Pumps
234
Figure 6.11 Mono-Block Injector & Dye Point Assembly
234
Figure 6.12 Additive Meter in Flush Path
235
Figure 6.13 Additive Meter and Injector Valve in Flush Path
236
Chapter 7 Swing Arm Setup and Operation (Excluding Smp)
237
Overview
237
Swing Arm Operation
238
Relay and Switch Logic
238
Swing Arm Configuration
240
Diagnostics
242
Overview
242
Card Reader (Excluding SMP)
243
Ibutton Reader (Excluding SMP)
245
Loopback Test
245
Serial Port Test
248
PTB Serial Test
249
Network Test
249
Keypad Test
250
Display Test
252
Unicode Test
253
FCM Communications
254
PCM Communications
255
FCM Health Status
256
PCM Health Status
257
RCU Diagnostics
258
Bay Diagnostics
259
Preset Diagnostics
260
Meter Diagnostics
261
Digital Control Valve Test
264
Component Diagnostics
267
Additive Diagnostics
268
Sampler
269
Tanks (SCS Only)
270
Custom Logic
272
Modbus Device
272
GPS Diagnostics (Multiload II Moble Only)
273
Chapter 9 Weights and Measures
275
Overview
275
Weights and Measures
275
Access Restrictions to W&M Parameters
275
Weights & Measures Change Log and Metrological Parameter Security
276
Volume Correction Factor Features
276
Net and Mass Calculations
277
Net Pulse Output
278
Mass Pulse Output
278
Deliver in Gross or Net or Mass
278
API Table VCF Calculators
278
Display of Net Volume and Related Data
278
API MPMS Chapter 11.1-2004/Adjunct To IP 200/04/Adjunct to ASTM D 1250-04
279
Configuring for Temperature Correction (CTL)
279
Multiload Straight Delivery (Single Component) Calculations
300
Multiload Sequential Blending Calculations
301
Multiload Ratio Blending Calculations
303
Multiload Side-Stream Blending Calculations
305
Multiload Sequential with Ratio Blending Calculations
307
Multiload Sequential with Side-Stream Blending Calculations
310
Multiload Ratio with Side-Stream Blending Calculations
313
Temperature Calibration for Meters
316
Temperature Compensation and VCF Calculator
318
Pressure Calibration for Meters
319
Density Calibration
321
Relative Density Calibration
322
API Gravity Calibration
323
BSW1 Calibration
324
BSW2 Calibration
324
Chapter 10 Views and Inquiries
326
Overview
326
Viewing Alarms
326
Viewing Totalizers
327
Viewing Preset Totalizers
327
Viewing Meter Totalizers
329
Viewing Component Totalizers
330
Viewing Additive Totalizers
331
Viewing Sampler Totalizers
332
Viewing Temperatures
333
Viewing Pressures
333
Viewing Density
334
Viewing Relative Density
335
Viewing BSW1
336
Viewing BSW2
336
Viewing API Gravity
337
Viewing Transactions
338
View Sampler Batch Reports (SCS Only)
342
View Weights and Measures Change Log
343
View Multiload II Message Log
346
View Multiload II Audit Log
346
View Multiload II FCM Mapping
348
View Firmware Information
349
Chapter 11 Sd Card
350
Overview
350
View Directories/Files
350
Load Configuration
353
Save Configuration
354
Load Logo
355
Load Firmware
356
Corrupt Flash Memory
357
Load Configuration and Totalizers
357
Format SD-Card
358
Dump Diagnostic Data
359
Export Reports
360
Configuration Report
360
Transaction, Meter, and Sampler Report
360
Configuration
361
Chapter 12 Operation
363
Overview
363
Phases of Operation
363
Driver Card or Keypad Access
363
Remote Control Operation
364
Authorization Phase
364
Access Screen
364
Load Status Values
371
End Load Phase
373
Tms Bol
373
Local (Standalone) Operation
373
Access ID Database
373
Product Database
374
Meter Ticket Printing
374
Miscellaneous Tasks
375
Configuring Multiload II for Local Mode
375
Operation in Local Mode
376
Local Authorization
376
Meter Ticket
377
Switching Back to Remote Mode
377
Automatic Proving Function
378
Using the Proving Feature
378
Ending Sampler Batch (SCS Only)
383
End Sampler Batch While Idle
383
End Sampler Batch During Transaction
384
Chapter 13 Custom Logic
385
Overview
385
Custom Logic Groups
386
Input/Output
387
Real Time Values
388
Read/Write Configuration Parameters
403
Real Time Alarms
412
Operations
412
Timers/Counters
415
Scaling
416
Range Checking
416
Real Time Totalizers
417
Networking
418
Chapter 14 Web Interface
422
Overview
422
Login
422
Website
422
Message Log
424
W&M Change Log
424
Audit Log
424
Files on the SD-Card
425
Upload Files to the SD-Card
425
Transaction Viewer
426
FCM Mapping Report
427
Simulator Page
428
Configuration Report
429
Transaction Report
430
Chapter 15 Multiload Help
431
Overview
431
How to Use
431
Chapter 16 Firmware Revision History
432
Overview
432
Firmware Changes
432

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Toptech Systems MultiLoad II User Manual (515 pages)

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