User Manuals: Taylor-Dunn TT3-16 Tow Tractor

Manuals and User Guides for Taylor-Dunn TT3-16 Tow Tractor. We have 1 Taylor-Dunn TT3-16 Tow Tractor manual available for free PDF download: Operation, T Roubleshooting And Replacement Parts Manual

Taylor-Dunn TT3-16 Operation, T Roubleshooting And Replacement Parts Manual (180 pages)

Electric Tow Tractor

Brand: Taylor-Dunn | Category: Tractor | Size: 36 MB

Taylor-Dunn

5
- Table of Contents
  5
- About this Manual
  8
- Introduction
  8
- Responsibilities
  8
- Who Should Read this Manual
  8
- Conventions
  9
- How to Use this Manual
  9
- Safety Rules and Operating Instructions
  9
- How to Identify Your Vehicle
  10
- Taking Delivery of Your Vehicle
  11
Table of Contents

13
- Standard Specifications Tow Tractor
  
  14
  - Safety Rules and Operating Instructions
    14
- Driver Training Program
  
  15
  - Driver Qualifications
    15
- Safety Rules and Guidelines
  
  15
- Vehicle Controls
  
  16
  - Key-Switch
    16
  - Forward-Off-Reverse Switch
    16
  - Hi-Low Switch (Optional)
    16
  - Headlight Switch
    16
  - Horn Switch (1)
    17
  - Foot Brake Pedal (2)
    17
  - Accelerator Pedal (3)
    17
  - Interlocks
    17
  - Park Brake
    17
  - Steering
    18
  - Tilt/Telescoping Steering
    18
  - Electrolyte Alarm (Optional)
    18
  - Smart View Display
    19
  - Smart View Display Fault Codes
    20
- Vehicle Operational Guidelines
  
  21
  - Safety Guidelines
    21
  - Starting
    21
  - While Driving
    21
  - Loading and Unloading
    21
  - Towing Loads
    21
  - Parking
    22
  - Draw Bar Pull (DBP), Definition
    22
  - Towing this Vehicle
    22
- Charging Your Vehicle
  
  23
- Storing / Returning to Service
  
  24
  - Storing Your Vehicle
    24
  - Returning to Service
    24
- Periodic Maintenance Checklist
  
  25
- Standard Periodic Maintenance Schedule for the Smart View Display
  
  26
  - Daily Visual Inspection
    27
- Maintenance Guidelines for Severe Duty Applications
  
  27
  - Troubleshooting Guide
    31
  - Lubrication Chart
    32
Table of Contents

33
- Adjust Front Wheel Bearings
  34
- Inspect the Front Wheel Bearings
  34
- Front Axle Removal and Installation
  35
  - Removal
    35
  - Installation
    35
- Replace Front Wheel Bearings
  36
Table of Contents

37
- Inspect the Steering Gear
  
  38
- Fork Bearings
  
  38
  - Inspection
    38
- Front End Alignment
  
  38
- Steering Gear and Column Assembly
  
  39
  - Disassemble
    39
  - Inspection
    39
  - Assemble
    39
  - Front Axle Service
    40
- Replace the Front Fork
  
  40
Table of Contents

41
- Inspect the Service Brake
  42
  - Disc Brake Pads
    42
- Adjust the Service Brakes
  43
- Inspect the Electric Parking Brake
  43
  - Motor Brake
    43
- Check Master Cylinder Fluid
  44
- Bleed the Brake System
  45
- Flush the Brake System
  46
- Replace the Parking Brake Lining
  47
  - Inspection
    48
- Replace Front Disc Brake Pads
  49
- Replace Rear Brake Pads
  50
- Replace the Wheel Cylinder
  51
  - Rear Disc Brake Body Assembly
    51
  - Front Disc Brake Body Assembly
    52
- Repair the Brake Body
  53
- Replace the Master Cylinder
  55
- Repair the Master Cylinder
  56
Table of Contents

57
- Inspecting the Motor Brushes
  58
- Motor Inspection
  58
- Motor Removal and Installation
  58
- Replacing the Brushes or Armature Bearing
  60
- Repairing the Commutator
  61
- Service Limits
  62
Table of Contents

63
- Change Oil
  64
- Check Oil Level
  64
- Motor Removal and Installation
  65
- Rear Hub or Rotor
  65
- Removing and Installing the Rear Axles
  66
- Transmission Assembly
  68
  - Remove and Install
    68
- Disassembly and Reassembly of the Primary Reduction Gear Case
  69
- Disassembling the 3Rd Member
  71
- Assembling the 3Rd Member
  72
  - Pinion Bearing Preload
    74
- Pinion Gear Shimming Instructions
  74
  - Setting the Pinion Gear Depth
    74
Table of Contents

77
- Replace the Rear Springs
  78
- Replace the Front Springs
  79
- Replace the Spring Bushings
  80
- Replace the Shocks
  81
  - Front
    81
Table of Contents

83
- Steering Component Service
  84
- Tire Inflation
  84
- Tire Inspection
  84
- Replace the Front Tire/Wheel
  85
- Replace the Rear Tire/Wheel
  85
- Replace the Tire (Pneumatic)
  85
- Repair the Tire (Pneumatic)
  86
Sevcon Control System Troubleshooting

97
- Definitions
  98
- Electrical Troubleshooting
  98
- Important Notes and Instructions
  98
- Terminology Used
  98
- Test Equipment Required
  98
- Identifying Your Controller
  99
- Start Troubleshooting here
  100
- Test 8. Anti-Rolloff Fault
  113
- Test 9. Electric Motor Brake
  114
- Logic Voltage Reference Table
  116
- Status LED Code Table
  117
- Smart View Fault Codes
  118
Turn the Key Switch off before Disconnecting the Batteries

121
Illustrated Parts

137
- Front Fork
  138
- Front Brakes
  140
- Tilt Steering Column and Gear
  142
- Transmission Gear Case
  145
- Rear Axle
  147
- Transmission Differential Case
  147
- Master Cylinder
  149
- Rear Brakes
  149
- Rear Suspension
  150
- Motor
  152
- Electric Parking Brake
  154
- Motor Mount
  154
- Brake Lines
  157
  - Wheels and Tires
    158
- Instrument Panel
  160
- Resetting the Smart View Display
  161
- Speed Control Panel
  162
- Miscellaneous Electrical
  163
- Miscellaneous Frame and Body
  164
- Charger
  166
- Decals
  168
- Hitch, Remote Release (Optional)
  170
- Side Extract Roll out Battery Box (Optional)
  171
- Strobe Light on Pole (Optional)
  171
- Appendix A: Special Tools
  
  174
- Appendix B: Suggested Torque Limits for Standard Hardware
  
  175
  - Hardware Identification
    175
    
    Hex Bolts
    175
    
    Other Bolts
    175
    
    Hex Nuts
    176
    
    Hex Lock Nuts (Stover)
    176
    
    Other Nuts
    176
    
    Suggested Torque Values (Non-Critical Hardware)
    177
  - Suspension
    178
- Appendix C: Brake Lining Handling Precautions
  
  179

Taylor-Dunn Categories

Utility Vehicle Electric Vehicles Trucks Tractor Automobile

More Taylor-Dunn Manuals

User Manuals: Taylor-Dunn TT3-16 Tow Tractor

Taylor-Dunn TT3-16 Operation, T Roubleshooting And Replacement Parts Manual (180 pages)

Table of Contents

Taylor-Dunn

Table of Contents

Standard Specifications Tow Tractor

Driver Training Program

Safety Rules and Guidelines

Vehicle Controls

Vehicle Operational Guidelines

Charging Your Vehicle

Storing / Returning to Service

Periodic Maintenance Checklist

Standard Periodic Maintenance Schedule for the Smart View Display

Maintenance Guidelines for Severe Duty Applications

Table of Contents

Table of Contents

Inspect the Steering Gear

Fork Bearings

Front End Alignment

Steering Gear and Column Assembly

Replace the Front Fork

Table of Contents

Table of Contents

Table of Contents

Table of Contents

Table of Contents

Sevcon Control System Troubleshooting

Turn the Key Switch off before Disconnecting the Batteries

Illustrated Parts

Appendix A: Special Tools

Appendix B: Suggested Torque Limits for Standard Hardware

Appendix C: Brake Lining Handling Precautions

Related Products

Taylor-Dunn Categories