Summa S Class 2 OPOS-CAM Manuals

Manuals and User Guides for Summa S Class 2 OPOS-CAM. We have 3 Summa S Class 2 OPOS-CAM manuals available for free PDF download: User Manual, Troubleshooting Manual

Summa S Class 2 OPOS-CAM User Manual

Summa S Class 2 OPOS-CAM User Manual (113 pages)

Brand: Summa | Category: Cutter | Size: 2 MB

Table of Contents

Table of Contents
5
1 Setup

11
- Unpacking the Cutter
  11
  - Removing the Packaging from the Cutter
    11
- S CLASS 2 Cutter Fully Boxed
  11
  - Setting up the Stand
    12
- Contents of the Stand Box
  12
- Mounting the Horizontal Panel
  12
- Mounting Feet and Casters
  12
- Mounting the Basket Tubes
  13
- Preparing to Install the Linen Basket
  13
- Orientation of the Holes in the C-Shaped Tubes
  13
  - Mounting the Cutter on the Stand
    14
- Completely Assembled Stand for the S CLASS 2 Cutter
  14
- Position of the Screws
  14
  - S CLASS 2 Cutter Components
    15
    
    The Cutter as Viewed from the Front
    15
- S CLASS 2 Cutter, Front View
  15
- Pinch Roller Lever
  15
  - The Cutter as Viewed from the Back
    17
- S CLASS 2 Cutter, Rear View
  17
  - Safety, Ideal Operating Environment, Connecting to the Mains
    19
    
    General
    19
    
    Safety
    19
    
    Symbols Used in the Manual
    19
    
    Operating Environment
    20
    
    Safety Precautions
    20
    
    Connecting the Cutter to the Mains
    21
    
    Grounding ("Earthing")
    21
    
    Operating Voltage
    21
- Properly Grounded Connection
  21
  - Powering-On the Cutter
    22
- Cutter Is Loaded and Ready
  22
- Cutter Is Ready - no Media Loaded
  22
  - Connecting the Cutter to a Computer
    23
    
    Connecting the S CLASS 2 Cutter to a PC, Using a USB Cable
    23
    
    USB Connection
    23
    
    Connecting the S CLASS 2 Cutter to a Mac Using a USB Cable
    24
    
    Ethernet Connection
    24
  - Loading Media
    28
    
    Pinch Roller Positioning
    28
- Position Pinch Rollers
  28
  - Pinch Roller Pressure Setting
    29
- Reducing Pressure
  29
  - Loading Media
    30
- Positioning the Media Flange on the Cutter
  30
- Feeding Roll Media Without Using Media Flanges
  31
- Media Position
  31
  - Media Load Procedure
    33
  - Extended Load
    36
  - Tool Installation
    37
    
    Cutters with Drag Head
    37
    
    Knife Installation
    37
- Removing the Drag Knife Holder from the Clamp
  37
- Removing the Knife from the Standard Drag Knife Holder
  37
- Dual Clamp Drag Head
  38
- Knife Pressure Test Pattern
  39
  - Pen Installation
    40
  - Pouncing Pin Installation
    40
  - Cutters with Tangential Head
    41
    
    Tangential Knife Installation
    41
- Removing the Tangential Knife Holder
  41
- Blade Assembly
  42
- Inserting the Tangential Knife Holder
  42
- Knife Depth Adjustment
  42
- Knife Pressure Test Pattern
  43
- Razor Blade for Automatic Separation of Media
  46
2 Basic Operation

47
- Touch Screen
  47
- Screen Saver
  47
- Touch Screen
  48
  - Settings
    49
  - Actions
    49
  - Origin
    50
  - Configuration
    50
  - Online/Pause
    51
- Online Status Screen
  51
  - How to Set Tool Parameters
    52
    
    Setting the Tool Type
    52
    
    Changing the Drag Knife Offset
    53
    
    Changing the Tool Pressure
    53
    
    Calibrating a Tangential Knife
    54
- Correct Knife Offset Pattern
  54
- Possible Knife Calibrations
  55
  - How to Set the Cutting Speed
    58
  - How to Make Sure the Sign Has the Correct Size
    59
- Length Calibration Pattern
  59
3 OPOS (Optical Positioning)

61
- Introduction
  61
- Basic OPOS Operation
  61
  - Creating the Graphic
    62
  - Opos Xy
    63
  - Printing the Graphic
    64
  - Orientation
    65
  - Registering the Marks
    66
  - OPOS Paneling
    67
- Calibrating OPOS
  68
  - OPOS Calibration
    68
  - Media Calibration
    69
- Automating OPOS Tasks
  71
- Positioning the Media for Multiple Sheets
  75
  - OPOS Barcode
    76
    
    Activation of the Barcode
    76
    
    Introduction
    76
- Opos Barcode Job Loaded
  76
  - Initiating Barcode Procedure
    78
  - Opos Cam
    79
    
    General
    79
    
    Differences in Calibrating OPOS CAM Vs OPOS Sensor
    80
    
    OPOS Calibration
    80
    
    OPOS Media Calibration
    80
  - Cutting through
    81
- Flexcut Principle
  81
- Combined Contour Cut and Cutting through
  83
4 Detailed Operation

84
- Introduction
  84
- Action Menu
  84
  - OPOS Barcode
    84
  - OPOS Sheet Mode
    84
  - Home
    85
  - Cut Tests
    85
  - Open File
    85
  - Replot
    85
  - Load
    86
  - Cut off
    86
- Configuration Menu
  87
  - Configuration Menu
    88
  - Settings
    89
    
    Calibrate Knife
    89
    
    Knife Pressure
    89
    
    Tool
    89
    
    Velocity
    89
    
    Flexcut
    90
    
    Knife Offset
    90
    
    Pouncing Gap
    90
    
    Advanced Cutting
    91
    
    Overcut
    91
    
    Opticut
    92
    
    Panel Replot
    92
    
    Panel Size
    92
    
    Paneling
    92
    
    Sorting Vectors
    92
    
    General
    93
    
    Long Vectors
    93
    
    Media Sensor
    93
    
    Recut Offset
    93
    
    Turbocut
    93
    
    Autoload
    94
    
    Cut off Margin
    94
    
    Language
    94
    
    Roll-Up Media
    94
    
    Menu Units
    95
    
    Opos
    95
    
    Communication
    96
    
    Lan
    96
    
    Tool Command
    96
    
    USB Class
    96
    
    Coil Setup
    97
    
    Copy Current User
    97
    
    Factory Defaults
    97
    
    Length Calibration
    97
    
    Calibrate Touchscreen
    98
    
    Media Sensor Setup
    98
- Sensor Setup
  98
5 Maintenance and Cleaning

99
- Introduction
  99
  - Cleaning the Drive System
    99
  - Cleaning the Media Sensors
    99
- Media Sensors S Class 2 Cutters
  99
  - Cleaning the Y-Guide Rail
    100
  - Cleaning the Nose Piece (Tangential Machine Only)
    100
- Sliding Surfaces on Y-Guide Rail
  100
  - Cleaning the OPOS System
    101
- Cleaning the OPOS Sensor
  101
  - Changing the Fuse
    102
- Power Entry Module
  102
6 Specs and General Information

103
- Introduction
  103
  - Product Features
    103
- Specifications
  104
  - Cutter
    105
  - Media
    105
- S CLASS 2 Cutter Specifications
  105
- S CLASS 2 Media Specifications
  105
  - Knife, Pen and Pouncing Tool
    106
- S CLASS 2 Tools
  106
  - Interface
    107
  - Firmware
    107
- S CLASS 2 Interface Specifications
  107
- S CLASS 2 Firmware
  107
- S CLASS 2 Performances
  108
  - Performance
    108
- S CLASS 2 Environmental Specifications
  109
  - Environmental
    109
- Media Flanges
  110
- S CLASS 2 General Accessories
  110
  - Cutter Accessories and Consumables
    110
- S CLASS 2 Accessories for Drag Series
  111
- S CLASS 2 Accessories for Tangential Series
  113

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Summa S Class 2 OPOS-CAM User Manual

Summa S Class 2 OPOS-CAM User Manual (109 pages)

Brand: Summa | Category: Cutter | Size: 3 MB

Table of Contents

Table of Contents
5
1 Setup

11
- Unpacking the Cutter
  11
  - Removing the Packaging from the Cutter
    11
- S Class 2 Cutter Fully Boxed
  11
  - Setting up the Stand
    12
- Contents of Box Stand
  12
- Mounting Horizontal Panel
  12
- Mounting Feet and Casters
  12
- Mounting Basket Tubes
  13
- Preparing to Install the Linen Basket
  13
- Orientation of the Holes in the C-Shaped Tubes
  13
  - Mounting the Cutter on the Stand
    14
- Stand for the S CLASS 2 Cutter Completely Assembled
  14
- Position of the Screws
  14
  - S CLASS 2 Cutter Components
    15
    
    The Cutter as Viewed from the Front
    15
- S CLASS 2 Cutter, Front View
  15
- Pinch Roller Lever
  15
  - The Cutter as Viewed from the Back
    17
- S CLASS 2 Cutter, Rear View
  17
  - Safety, Ideal Operating Environment Connecting to the Mains
    19
    
    General
    19
    
    Safety
    19
    
    Symbols Used in Manual
    19
    
    Operating Environment
    20
    
    Safety Precautions
    20
    
    Connecting the Cutter to the Mains
    21
    
    Grounding ("Earthing")
    21
    
    Operating Voltage
    21
- Properly Grounded Connection
  21
  - Powering-On the Cutter
    22
- Cutter Is Loaded and Ready
  22
- Cutter Is Ready no Media Loaded
  22
- Power Entry Module
  22
  - Connecting the Cutter to a Computer
    23
    
    USB Connection
    23
    
    Check for Interfering Programs or Hardware
    24
    
    Ethernet Connection
    26
  - Loading Media
    29
    
    Pinch Roller Positioning
    29
- Position Pinch Rollers
  29
  - Pinch Roller Pressure Setting
    30
- Reducing Pressure
  30
  - Loading Media
    31
- Position Media Flange on Cutter
  31
- Feeding Roll Media Without Using Media Flanges
  32
- Media Position
  32
  - Media Load Procedure
    34
  - Extended Load
    37
  - Tool Installation
    38
    
    Tangential Knife Installation
    38
- Removing the Tangential Knife Holder
  38
- Removing Knife from the Tangential Knife Holder
  38
- Inserting the Tangential Knife Holder
  39
- Knife Depth Adjustment
  39
- Knife Pressure Test Pattern
  40
- Razor Blade for Automatic Separation of Media
  43
2 Basic Operation

44
- Touch Screen
  44
- Screen Saver
  44
- Touch Screen
  45
  - Settings
    46
  - Actions
    46
  - Origin
    47
  - Configuration
    47
  - Online/Pause
    48
- Online Status Screen
  48
  - How to Set Tool Parameters
    49
    
    Setting Tool Type
    49
    
    Calibrating a Tangential Knife
    50
    
    Changing Tool Pressure
    50
- Possible Knife Calibrations
  51
  - Changing Drag Knife Offset
    53
- Correct Knife Offset Pattern
  54
  - How to Set Cutting Speed
    55
  - How to Make Sure the Sign Has the Correct Size
    56
- Length Calibration Pattern
  56
3 OPOS (Optical Positioning)

58
- Introduction
  58
- Summa Camera Control
  58
- Calibration of OPOS-CAM
  59
- Position Media Fro Multiple Sheet
  60
- Position Media Fro Multiple Sheet
  64
  - Detailed Summa Camera Control Operation
    65
    
    Main Window Tabs
    65
    
    Configuration Window
    71
  - Basic OPOS Operation
    72
    
    Creating the Graphic
    73
    
    Opos Xy
    74
    
    Printing the Graphic
    75
    
    Orientation
    76
    
    Registering the Marks
    77
    
    OPOS Paneling
    78
  - Cutting through
    79
- Flexcut Principle
  79
- Combined Contour Cut and Cutting through
  81
4 Detailed Operation

82
- Introduction
  82
- Action Menu
  82
  - Reset
    83
  - Replot
    83
  - Cut Sheets
    83
  - Open File
    84
  - Confidence Test
    84
  - DIN A4 Test
    84
- Configuration Menu
  85
- 4-2A Configuration Menu
  85
- 4-2B Configuration Menu
  86
  - Settings
    87
    
    Calibrate Knife
    87
    
    Knife Pressure
    87
    
    Tool
    87
    
    Velocity
    87
    
    Flexcut
    88
    
    Knife Offset
    88
    
    Pouncing Gap
    88
    
    Advanced Cutting
    89
    
    Overcut
    89
    
    Opticut
    90
    
    Panel Replot
    90
    
    Panel Size
    90
    
    Panelling
    90
    
    Sorting Vectors
    90
    
    General
    91
    
    Long Vectors
    91
    
    Media Sensor
    91
    
    Recut Offset
    91
    
    Turbocut
    91
    
    Autoload
    92
    
    Cut off Margin
    92
    
    Language
    92
    
    Roll up Media
    92
    
    Menu Units
    93
    
    Opos
    93
    
    Communication
    94
    
    Emulation Language
    94
    
    Lan
    94
    
    Tool Commands
    94
    
    USB Class
    94
    
    Coil Setup
    95
    
    Copy Current User
    95
    
    Factory Defaults
    95
    
    Length Calibration
    95
    
    Calibrate Touch Screen
    96
    
    Media Sensor Setup
    96
- Ssensor Setup
  96
5 Maintenance and Cleaning

97
6 Specs and General Information

100
- Introduction
  100
  - Product Features
    100
- Specifications
  101
  - Cutter
    102
  - Media
    102
- S CLASS 2 Cutter Specifications
  102
- S CLASS 2 Media Specifications
  102
  - Knife, Pen and Pouncing Tool
    103
- S CLASS 2 Tools
  103
- S CLASS 2 Interface Specifications
  104
- S CLASS 2 Firmware
  104
- S CLASS 2 Performances
  105
- S CLASS 2 Environmental Specifications
  106
- Media Flanges
  107
- S CLASS 2 General Accessories
  107
  - Cutter Accessories and Consumables
    107
- S CLASS 2 Knives and Stuff
  109

Summa S Class 2 OPOS-CAM Troubleshooting Manual

Summa S Class 2 OPOS-CAM Troubleshooting Manual (76 pages)

Brand: Summa | Category: Cutter | Size: 6 MB

Table of Contents

Table of Contents
2
Introduction
6
Error Messages
6
Y-Axis Error! Overflow
6
X-Axis Error! Overflow
7
Up-Down Encoder Not Working
8
Cutter Is Unable to Find the Knife Home Position
10
Turn Power Off! Pinch Rollers Are Not Found
11
The Middle Pinch Roller Is Not Set Properly above a Sleeve
13
The Left Pinch Roller Is Not Set Properly above a Sleeve
13
Unable to Lower OPOS
14
This Media Probably Cannot be Sensed Properly
15
Unlocking OPOS Barcode Failed
15
Unable to Sense OPOS Barcode
16
Activation of the G-Performance Mode Failed
17
Flash Device Not Found
17
No Memory for DMPL-Buffer! Reboot
17
No Memory for Display-Stack! Reboot
18
Other Messages
18
Digitize Origin
18
Digitize Point
18
Wrong Behavior
18
Machine Does Not Start
18
Media Does Not Load
19
Media Not Detected
20
Media Crashes in Basket
21
Machine Freezes
22
Knife Keeps Spinning
22
Knife Drops on Media or Cutting Strip When Machine Is Switched off
23
Drive Drum Keeps Spinning
24
Random Reloading Media
24
Random Reboot
25
Display too Bright
25
White Line in Display
26
Flashing Display
26
Display Reacts Incorrectly
27
Vacuum Fan Does Not Work
28
OPOS Sensor Makes Repeated up down Movements
29
OPOS Sensor Starts Searching 1 CM above Mark
29
Cutting Stops after First Panel
29
Roll-Up Does Not Work
30
Ticking Sound
32
Media Transport Issues
34
Using Sheet Media
34
Using Roll Media
34
Cutting Issues
39
Knife Dropped in Toolshaft
39
Uneven Cutting Depth
39
Unable to Change Cutting Pressure
41
Machine Cuts Lines Twice
41
Knife Scratches Media
42
Knife Plows through Media
43
Ragged Contours
43
Bad Cutting Quality
44
Drag Head Issues
45
Curves Do Not Close
47
Horizontal Shift (y Axis)
48
Vertical Shift (X Axis)
49
Cutting Stops after First Panel
50
Shift between Panels
50
Random Lines
50
Jobs Are too Long or too Short
51
Jobs Are too Small or too Wide
51
Print & Cut Issues
52
Print & Cut Shift
52
OPOS Registration Marks Not Read
55
Excessive Bowing
56
Cutting Stops after First Panel
57
Communication Issues
59
USB Interface
60
Network Interface
62
Error Messages
63
Menu Structure
64
Service Mode
64
Settings
64
Actions
65
Service
65
10 Diagnostics
66
Procedure
66
Sensors Monitored
67
X-Encoder
67
Y-Encoder
67
10.2.3 Z-Motor
67
10.2.4 UD-Encoder
68
10.2.5 Front Sensor
68
10.2.6 Back Sensor
68
10.2.7 OPOS Sensor
68
10.2.8 Cam Sensor
69
10.2.9 Ultrasonic Sensor
69
10.2.10 Cam Switch
71
Worn X-Motor Detection
71
Main Board Connectors
73
Cutter Head Connectors
76

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