User Manuals: Pulseroller ConveyLinx-Ai2 Drive Control

Manuals and User Guides for Pulseroller ConveyLinx-Ai2 Drive Control. We have 4 Pulseroller ConveyLinx-Ai2 Drive Control manuals available for free PDF download: User Manual, Connecting

Pulseroller ConveyLinx-Ai2 User Manual (156 pages)

Brand: Pulseroller | Category: Industrial Equipment | Size: 11 MB

Table of Contents
2
About this Manual
5
Glossary of Terms
7
Getting Started
10
Module Hardware
12
Identifying Module Components
13
Mounting Dimensions
15
Motor Ports
17
Sensor Ports
18
Electrical Connections for Sensor Port aux I/O
19
Ethernet Ports
21
Power Connections
23
Power Supply Sizing
27
LED Status Indicators
28
Technical Specifications
31
Auto-Configuration
37
Device Connections to Modules
38
Examples that will Generate Errors
40
Motor Rotation Definition
41
Node Connections for a Subnet
42
Installing Easyroll
44
Conveylinx Ethernet Definition
45
Connecting Your PC to the Network
47
Auto-Configuration Procedure
48
Expected Results
54
What to Do if Things Go Wrong
56
Default Settings and Operation
57
Singulation Release Mode
58
Flex Zone Recognition
59
Jam Conditions
61
Arrival Jam
62
Sensor Jam
64
Automatic Module Replacement
66
Reset to Factory Default Settings
68
Easyroll Software
70
Main Screen
71
Node Navigation
73
Node Identification
74
ZPA Upstream/Downstream Zone Settings
75
Release Mode
76
Singulation Release
77
Train Release
78
GAP Train Release
79
T-Zone Settings
80
ZPA Error and Information
83
Accumulate Control from Main Screen
84
Settings Checkboxes
85
Disable Reset Delays
86
Disable Sensor Jam Auto Clear
87
Disable Arrival Timeout
88
Disable Manual Operation
89
Motor Settings
91
Motor Type
92
Brake Method
93
Speed
94
Rotation Direction
96
Acceleration/Deceleration
97
Motor Jog and Error Indicators
98
Diagnostic Window
101
Advanced Dialog
103
Look Ahead and Timing Tab
104
Look Ahead Slowdown Feature
105
Jam & Auto Clear Timers
108
Run after Time/Distance
109
Induct Forward Time/Distance
111
Sensor Debounce
113
Upgrade Tab
115
Connections Tab
118
Network Services Tab
121
Discover & IP Address Set
122
Backup & Restore
125
Special Services Tab
128
Flex Zone Tab
130
Sensors Tab
133
Extensions Tab
134
Pin 2 Usage Tab
138
Most Downstream Zone
139
Most Upstream Zone
140
Accumulate Intermediate Zone
141
Lane Full Interface
143
Most Upstream Zone Handshake Interlock
144
Most Downstream Zone Handshake Interlock
146
Inverting the Pin 2 Signals
147
IOX Interface Module
148
Wake up And/Or Lane Full Interface
150
Wake Up/Lane Full with Wired Terminals
151
Wake Up/Lane Full with Discrete Signals
152
Wake Up/Product on Zone Handshake Interlock
153
Downstream/Product on Zone Handshake Interlock
154
Pin 2 Output on aux I/O M8
155
Pin 2 Output on Wired Terminals
156

Pulseroller ConveyLinx-Ai2 User Manual (116 pages)

Brand: Pulseroller | Category: Control Unit | Size: 7 MB

Glossary of Terms
3
Symbol Conventions
5
Important User Information
5
Summary of Changes
7
Global Contact Information
7
Summary of Hardware Changes
8
Table of Contents
9
Preface
13
Who Should Use this Manual
13
Purpose of this Manual
13
Not Included in this Manual
13
Introduction to Conveylinx
15
Conveylinx® Concept
15
Conveylinx® System Components
15
Conveylinx-Ai2 Module Features
16
Conveylinx® Control System Features
16
Conveylinx-Ai2 Module Hardware Overview
17
Hardware Connections
18
Motor Left and Motor Right Ports
18
Sensor Left and Sensor Right Ports
19
Electrical Connections for Sensor Port Aux I/O
19
Aux I/O Pin2 as Input
19
Aux I/O Pin 2 as Output
20
Ethernet Left and Ethernet Right Ports
21
Power Connections
23
IP54 Installation
23
Logic and MDR Power
23
Power Supply Common Grounding
25
Connections for Linear Conveyor
27
Example 1 -Two Zone Controller
27
Example 2 - Single Zone Controller
28
Example 3 - Dual MDR Single Zone Controller
28
Invalid Configuration Examples
29
Motor Direction Definition
30
Status Indicators
31
Communications
31
Network & Module Function
31
Motors
31
Sensors
32
Power
32
Auto-Configuration of Linear Conveyor
33
Linear Conveyor Definition
33
Installing Easyroll Tool on Your PC
34
Conveylinx Ethernet Definition
34
Connecting Your PC to Conveylinx Network
36
Auto-Configuration Procedure
36
Auto Detection of Opposite Side Module Location
41
Auto Configuration Results
41
Normal Results
41
Trouble-Shooting Failed Auto-Configuration
43
Default Singulation Release ZPA Mode
44
Default Flex Zone Recognition Feature
45
Jam Conditions
46
Sensor Jam
46
No Arrival Jam
46
Network Fault
47
Low Voltage Fault
47
Automatic Module Replacement
48
Conveylinx-Ai2 Module Replacement Procedure Using Easyroll
48
Module Replacement Using Replacement Button
51
Easyroll Software Configuration Tool
53
Introduction
53
Basic Features
53
Advanced Features
53
Options for Configuring Your Pc's IP Address
54
Method 1 - Using DHCP Service for PC I
54
Manual I.P. Address Configuration Methods
55
Using Easyroll to Locate Auto-Configuration Master
55
Starting Easyroll Application
55
Using the Network Services Utility
56
Method 2 - Change PC to Match Auto-Config Master
57
Method 3 - Change Auto-Config Master I
58
Easyroll Main Screen
59
Connecting to Conveylinx
60
Node Navigation
61
Node Identification
61
Module Diagnostic Window
62
Upstream / Downstream Zone Configuration
64
ZPA Mode Selections
65
Train Release Mode
65
GAP Train Release Mode
65
T-Bone Configuration
66
Ignore Jam Settings
68
MDR Settings
69
Motor Type
69
Brake Method
69
Speed
71
Motor Direction
72
Acceleration / Deceleration
72
Conveylinx Advanced Dialog
72
Invoking the Conveylinx Advanced Dialog
72
Look Ahead & Timing
72
Upgrade
77
Connections
79
Network Services
85
Special Services
85
Sensor Port Aux I/O Pin 2 Usage
85
Flex Zone
94
Sensors
94
Extensions
94
Appendixa - Module Dimensions
97
Appendix B - IOX-2Breakout Module
99
Appendix C-Configuring PC for Ethernet Subnets
105
Conveylinx, IP Addresses, and Subnets
105
Configuration Example
106
Appendixd - Application Examples
109
Using Extensions for a Lift Gate
109
Appendixe - Power Supply Loading
113
Notes
115

Pulseroller ConveyLinx-Ai2 User Manual (76 pages)

Brand: Pulseroller | Category: Controller | Size: 5 MB

Glossary of Terms
3
Symbol Conventions
5
Important User Information
5
Summary of Changes
7
Global Contact Information
7
Summary of Hardware Changes
8
Table of Contents
9
Preface
11
Who Should Use this Manual
11
Purpose of this Manual
11
Not Included in this Manual
11
Introduction to Conveylinx
13
Conveylinx® Concept
13
Conveylinx-Ai2 Module Features
13
Conveylinx-Ai2 Module Hardware Overview
15
Hardware Connections
16
Left and Right Male I/O Ports
16
Left and Right Female I/O Ports
17
Ethernet Left and Ethernet Right Ports
18
Power Connections
20
IP54 Installation
20
Logic and Output Power
20
Power Supply Common Grounding
22
Status Indicators
23
Communications
23
Network & Module Function
23
Inputs
23
Outputs
23
Power
24
Auto-Configuration
25
Installing Easyroll Tool on Your PC
25
Conveylinx Ethernet Definition
25
Connecting Your PC to Conveylinx Network
27
Auto-Configuration Procedure
27
Auto Configuration Results
31
Normal Results
31
Trouble-Shooting Failed Auto-Configuration
33
Low Voltage Fault
33
Automatic Module Replacement
34
Conveylinx Module Replacement Procedure Using Easyroll
34
Module Replacement Using Replacement Button
38
Easyroll Software Configuration Tool
39
Introduction
39
Basic Features
39
Advanced Features
39
Options for Configuring Your Pc's IP Address
40
Method 1 - Using DHCP Service for PC I
40
Manual I.P. Address Configuration Methods
41
Using Easyroll to Locate Auto-Configuration Master
41
Starting Easyroll Application
41
Using the Network Services Utility
42
Method 2 - Change PC to Match Auto-Config Master
43
Method 3 - Change Auto-Config Master I
44
Easyroll Main Screen
45
Connecting to Conveylinx
46
Node Navigation
46
Node Identification
47
Conveylinx-IO Transparency Mode
48
Disabling Transparency Mode
50
Conveylinx Advanced Dialog
51
Invoking the Conveylinx Advanced Dialog
51
Upgrade Tab
51
Connections Tab
54
Network Services
54
Connecting to a Remote PLC Controller
55
Conveylinx Network Architecture
55
Understanding Assemblies
55
Modbus Assembly Instance Structure
56
Ethernet I/P Assembly Instance Structure
57
Profinet IO Assembly Instance Structure
58
Conveylinx IO Configuration Data
59
Register Chart Legend
59
Configuration Assembly
59
Note ①
60
Note ②
61
Note ③
61
Note ④
61
Note ⑤
62
Input Assembly (Conveylinx-IO PLC)
62
Note ⑥
62
Output Assembly (PLC Conveylinx-IO)
62
Appendixa - Module Specifications
63
Module Dimensions
63
Mounting Dimensions
64
Environmental and Electrical
64
Inputs
65
Outputs
65
Ethernet Specification
65
Supported Network Protocols
65
Appendix B - Connecting to Rockwell Ethernet I/P PLC
67
Appendix C - Connecting to Siemens Profinet-IO PLC
69
Appendixd - Understanding Ip Addresses and Subnets
71
Conveylinx, IP Addresses, and Subnets
71
Configuration Example
72
Notes
75

Pulseroller ConveyLinx-Ai2 Connecting (46 pages)

to Rockwell PLCs

Brand: Pulseroller | Category: Controller | Size: 1 MB

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