Labrie AUTOMIZER FULL EJECT Manuals

Manuals and User Guides for Labrie AUTOMIZER FULL EJECT. We have 2 Labrie AUTOMIZER FULL EJECT manuals available for free PDF download: Maintenance Manual

Labrie AUTOMIZER FULL EJECT Maintenance Manual (257 pages)

Brand: Labrie | Category: Utility Vehicle | Size: 15.43 MB

Table of Contents
5
Introduction
9
About this Manual
9
Topics Not Included in this Manual
9
About the Illustrations in this Manual
9
Schematics
10
Warranty Registration Form
10
Introducing the AUTOMIZER ™ FULL EJECT
10
Multiplexed System
11
Utomizer ™ Full Eject
11
Parts
12
Warning
12
AUTOMIZER ™ FULL EJECT Basic Maintenance
12
Office Addresses and Phone Numbers
14
In the U.S
14
In Canada
14
Safety
15
Safety Decals
15
Conventions
16
Basic Safety Notions
17
Responsibilities
17
Employer's Responsibilities
17
Employee's Responsibilities
18
Things to Do
18
Things to Avoid
19
General Precautions
19
Hydraulics
22
Welding
22
Fire Protection
22
Housekeeping
23
Safety Features
24
Global Motion Sensors (Optional)
24
Back up Alarm
26
Tailgate Safety Prop
26
Camera System (Optional)
30
Tailgate Holding Valve
31
Prior to Start up
32
Locking out and Tagging out the Vehicle
34
Shutting down the Vehicle
35
General Maintenance
37
Cleanliness
37
Preventive Maintenance Chart
38
PTO Preventive Maintenance
39
Packer
40
Variations of the Packer Panel
41
Preparing for Packer Inspection
44
Inspecting the Packer
45
Removing the Packer
53
Replacing the Central Trolley
57
Replacing the T-Track
58
Replacing Sliding Shoes
59
Reinstalling the Packer
63
Packer Telescopic Cylinder
66
Removing the Packer Telescopic Cylinder
66
Installing a New/Repaired Packer Telescopic Cylinder
69
Panel Scraper
71
Replacing the Panel Scraper
71
Packer Roller Assemblies
73
Replacing Packer Roller Assemblies
73
Replacing Rollers
75
Tailgate
76
Proximity and Limit Switches
77
Limit Switch Adjustment
78
Proximity Switch Adjustment
78
Packer Limit/Proximity Switches
79
Adjusting Packer Extend Limit/Proximity Switch
81
Adjusting Packer Retract Limit Switch
84
Adjusting Tailgate Unlocked Proximity Switch
86
Adjusting Tailgate Fully Open Proximity Switch
87
Adjusting Hopper Door Proximity Switch
89
Adjusting Arm Stowed Limit Switches
90
Adjusting Arm MID-Height Limit Switches (2)
92
Adjusting Crusher Panel up Limit Switch (Optional)
93
Lubrication
95
Recommended Lubricants
95
Grease
95
Hydraulic Oil
96
Engine Oil
97
Transmission Oil
97
Testing Hydraulic Oil
98
Hydraulic Oil Sample Preparation
98
Taking Oil Samples
99
Lubrication Charts
101
Greasing Crusher Panel (Optional)
103
Body Hinges
104
Greasing Body-Chassis Hinges
104
Tailgate
104
Greasing Tailgate Hinges, Locking Mechanism and Cylinder Pins
104
Packer
106
Cylinder Pins
106
Follower Panel Rollers
107
T-Track
108
Hopper Door Hinges
109
Pump Drive Shaft "U" Joint & Spline
110
Sump Box Hinges
110
Hopper Side Walls/Floor
111
Hydraulic System
113
General Maintenance
113
Inspecting Hydraulic Oil
115
Introducing the Dual Vane Pump
116
Directional Control Valve
117
Proportional Valve
118
Inspecting the Pump
118
Pump Replacement
119
Installing a Yoke-Locking Bolt
133
Priming a New Pump
134
Hydraulic Tank
135
Inspecting the Hydraulic Tank
135
Emptying the Hydraulic Tank
137
Cleaning the Strainer
137
Replacing Filter Elements
140
Replacing Hydraulic Oil
141
Inspecting Hydraulic Cylinders
142
Detecting Cylinder Internal Leaks
143
Hydraulic Cooler (Optional)
145
Hydraulic Pressures
146
Adjusting Vane Pump Relief Valves (if Equipped)
146
Adjusting Pressure on the Directional Control Valve
148
Adjusting the Utility Section
149
Adjusting Pressure on the Proportional Valve
151
Adjusting Pressure on 96-Gallon Gripper
152
Adjusting High Pressure on 300-Gallon Gripper
153
Adjusting Low Pressure on 300-Gallon Gripper
155
Pressure and Cycle Time Charts
157
Main Hydraulic Schematics
159
Electric System
165
Electrical Schematics
165
How the Electrical System Works
165
Adjusting and Repairing Electric Components
167
Fuses and Circuit Breakers
167
Limit and Proximity Switches
169
Multiplex System-Related Interventions
170
IFM Program Update Process
170
J1939 Baud Rate
172
Checking Control Module (Node) Supply Voltage
173
Electrical Schematics
175
Cab
175
Cab Console & Control Wiring
176
Control Box
177
Chassis
178
Tailgate Lighting
179
Left Body Side Wiring
180
Right Body Side Wiring
181
Camera(S), Switchpack(S), Layout & Option(S)
182
Pneumatic System
183
Air Tanks
183
Air Dryer
184
Troubleshooting
185
Tools
185
Troubleshooting Guide
187
Pump
191
Pump Cavitation
191
Bypassing a Dump Valve for Diagnostic Purposes
192
Tailgate-Locking Mechanism
194
Tailgate Unlocking Spontaneously
196
Tailgate Lowering Spontaneously
197
PUMP: Trans Not OK
198
Troubleshooting Harnesses
203
Multiplexing
207
Labrie's Multiplexed System
207
Main Page
208
Main Menu
214
Warning Buzzer
225
Plugging a Computer
226
Replacing the CAN Bus-Based Multiplex Joystick
226
Allison Transmission Parameters
227
Programmed Parameters
228
Cummins Engine Parameters
229
Lifting Arm
231
Daily Inspection
231
Gripper Auto-Closing System
234
Inspecting Auto-Closing System
235
Adjusting Auto-Closing System
235
Auto-Packing
237
Right-Hand™ Arm Chain Tension and Gripper Position
238
Bleeding Air out of the Lifting Arm Hydraulic Circuit
240
Lifting Arm Holding Valves
242
Adjusting Gripper Holding Valve Pressure
243
Adjusting In/Out Holding Valve Pressure
244
Adjusting Up/Down Holding Valve Pressure
246
Adjusting Arm Vane Pump Relief Valve
248
Adjusting Arm Speed
249
Keyless Locking Devices
250
Lubrication Charts
253

Labrie AUTOMIZER FULL EJECT Maintenance Manual (217 pages)

Brand: Labrie | Category: Utility Vehicle | Size: 9.53 MB

Table of Contents
5
Table of Contents

9
Introduction

9
- About this Manual
  9
- What You will Find in this Manual
  9
- Topics Not Included in this Manual
  9
- About the Schematics
  9
- About the Illustrations in this Manual
  10
- Utomizer ™ Full Eject
  10
  - Multiplexed System
    11
- Service and Maintenance on the a
  11
  - Utomizer ™ Full Eject
    11
- Warning
  12
- Warranty Registration Form
  12
- To Contact Labrie Plus
  13
  - In the U.S
    13
  - In Canada
    13
Safety

15
- Conventions
  15
- Basic Safety Notions
  15
- Responsibilities
  16
  - Employer's Responsibilities
    16
  - Employee's Responsibilities
    17
- Things to Do
  17
- Things to Avoid
  17
- General Precautions
  18
- Welding
  20
- Fire
  20
- Safety Kits
  21
- Safety Features
  21
  - Global Motion Sensors (Optional)
    21
  - Back up Alarm
    23
  - Tailgate Safety Prop
    24
  - Camera System (Optional)
    27
  - Tailgate Holding Valve
    28
- Prior to Start up
  29
- Locking out and Tagging out the Vehicle
  30
- Shutting down the Vehicle
  31
General Maintenance

33
Lubrication

77
- Recommended Lubricants
  77
  - Grease
    77
  - Hydraulic Oil
    78
  - Engine Oil
    78
  - Transmission Oil
    78
- Testing Hydraulic Oil
  78
  - Hydraulic Oil Sample Preparation
    79
  - Taking Oil Samples
    80
- Lubrication Charts
  82
- Greasing the Optional Crusher Panel
  85
- Body Hinges
  86
  - Greasing Body-Chassis Hinges
    86
- Tailgate
  87
  - Greasing Tailgate Hinges, Locking Mechanism and Cylinder Pins
    87
- Packer
  88
  - Cylinder Pins
    88
  - Follower Panel Rollers
    89
- Hopper Door Hinges
  91
- Pump Drive Shaft "U" Joints
  91
- Sump Box Hinges
  92
- Hopper Side Walls/Floor
  92
Hydraulic System

95
- General Maintenance
  95
  - Inspecting Hydraulic Oil
    96
- Introducing the Dual Vane Pump
  97
  - Directional Control Valve
    98
  - Proportional Valve
    99
- Inspecting the Pump
  100
- Pump Replacement
  100
- Installing a Yoke Locking Bolt
  113
- Priming a New Pump
  115
- Hydraulic Tank
  116
  - Inspecting the Hydraulic Tank
    116
  - Emptying the Hydraulic Tank
    118
  - Cleaning the Strainer
    118
  - Replacing Filter Elements
    120
  - Replacing Hydraulic Oil
    122
- Inspecting Hydraulic Cylinders
  123
  - Detecting Cylinder Internal Leaks
    124
- Adjusting Hydraulic Pressures
  126
- Main Hydraulic Schematics
  137
Electric System

143
- How the Electric System Works
  143
  - Electrical Schematics
    143
  - Control Module
    143
  - IFM Multiplex Electronic Controller
    144
  - Proximity Switches
    145
  - Limit Switches
    145
  - Harnesses
    146
- Adjusting and Repairing Electric Components
  147
  - Fuses and Circuit Breakers
    147
- Electrical Schematics
  149
  - Cab
    149
  - Cab Console & Control Wiring
    150
  - Control Box
    151
  - Chassis
    152
  - Tailgate Lighting
    153
  - Left Body Side Wiring
    154
  - Right Body Side Wiring
    155
  - Camera(S), Switchpack(S), Layout & Option(S)
    156
  - Optional Equipment
    157
Pneumatic System

159
- Air Dryer
  160
Troubleshooting

161
- Tools
  161
- Troubleshooting Guide
  163
- Pump
  167
  - Pump Cavitation
    167
- Tailgate-Locking Mechanism
  168
  - Tailgate Unlocking Spontaneously
    170
  - Tailgate Lowering Spontaneously
    170
Multiplexing

173
- Labrie's Multiplexed System
  173
  - Main Page
    174
  - Main Menu
    180
  - Warning Buzzer
    189
  - Plugging a Computer
    189
  - Replacing the CAN Bus-Based Multiplexed System Joystick
    190
- Allison Transmission Parameters
  190
  - Programmed Parameters
    191
- Cummins Engine Parameters
  193
Lifting Arm

195
- Daily Inspection
  195
- Gripper Auto-Closing System
  197
  - Inspecting the Auto-Closing System
    198
  - Adjusting the Auto-Closing System
    199
- Auto-Packing
  200
- Right Hand™ Arm Chain Tension and Gripper Position
  200
- Bleeding Air out of the Lifting Arm Hydraulic Circuit
  203
- Lifting Arm Holding Valves
  205
- Adjusting the Arm Vane Pump Relief Valve
  210
- Adjusting Arm Speed
  211
- Lubrication Charts
  213

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Trucks Utility Vehicle Automobile Front End Loaders Industrial Equipment

More Labrie Manuals

Labrie AUTOMIZER FULL EJECT Manuals

Labrie AUTOMIZER FULL EJECT Maintenance Manual (257 pages)

Table of Contents

Labrie AUTOMIZER FULL EJECT Maintenance Manual (217 pages)

Table of Contents

Table of Contents

Introduction

Safety

General Maintenance

Lubrication

Hydraulic System

Electric System

Pneumatic System

Troubleshooting

Multiplexing

Lifting Arm

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Labrie Categories