Labrie AUTOMIZER FULL EJECT Manuals

Manuals and User Guides for Labrie AUTOMIZER FULL EJECT. We have 1 Labrie AUTOMIZER FULL EJECT manual available for free PDF download: Maintenance Manual

Labrie AUTOMIZER FULL EJECT Maintenance Manual (257 pages)

Brand: Labrie | Category: Utility Vehicle | Size: 15 MB

Table of Contents
5
Introduction
9
About this Manual
9
Topics Not Included in this Manual
9
About the Illustrations in this Manual
9
Schematics
10
Warranty Registration Form
10
Introducing the AUTOMIZER ™ FULL EJECT
10
Multiplexed System
11
Utomizer ™ Full Eject
11
Parts
12
Warning
12
AUTOMIZER ™ FULL EJECT Basic Maintenance
12
Office Addresses and Phone Numbers
14
In the U.S
14
In Canada
14
Safety
15
Safety Decals
15
Conventions
16
Basic Safety Notions
17
Responsibilities
17
Employer's Responsibilities
17
Employee's Responsibilities
18
Things to Do
18
Things to Avoid
19
General Precautions
19
Hydraulics
22
Welding
22
Fire Protection
22
Housekeeping
23
Safety Features
24
Global Motion Sensors (Optional)
24
Back up Alarm
26
Tailgate Safety Prop
26
Camera System (Optional)
30
Tailgate Holding Valve
31
Prior to Start up
32
Locking out and Tagging out the Vehicle
34
Shutting down the Vehicle
35
General Maintenance
37
Cleanliness
37
Preventive Maintenance Chart
38
PTO Preventive Maintenance
39
Packer
40
Variations of the Packer Panel
41
Preparing for Packer Inspection
44
Inspecting the Packer
45
Removing the Packer
53
Replacing the Central Trolley
57
Replacing the T-Track
58
Replacing Sliding Shoes
59
Reinstalling the Packer
63
Packer Telescopic Cylinder
66
Removing the Packer Telescopic Cylinder
66
Installing a New/Repaired Packer Telescopic Cylinder
69
Panel Scraper
71
Replacing the Panel Scraper
71
Packer Roller Assemblies
73
Replacing Packer Roller Assemblies
73
Replacing Rollers
75
Tailgate
76
Proximity and Limit Switches
77
Limit Switch Adjustment
78
Proximity Switch Adjustment
78
Packer Limit/Proximity Switches
79
Adjusting Packer Extend Limit/Proximity Switch
81
Adjusting Packer Retract Limit Switch
84
Adjusting Tailgate Unlocked Proximity Switch
86
Adjusting Tailgate Fully Open Proximity Switch
87
Adjusting Hopper Door Proximity Switch
89
Adjusting Arm Stowed Limit Switches
90
Adjusting Arm MID-Height Limit Switches (2)
92
Adjusting Crusher Panel up Limit Switch (Optional)
93
Lubrication
95
Recommended Lubricants
95
Grease
95
Hydraulic Oil
96
Engine Oil
97
Transmission Oil
97
Testing Hydraulic Oil
98
Hydraulic Oil Sample Preparation
98
Taking Oil Samples
99
Lubrication Charts
101
Greasing Crusher Panel (Optional)
103
Body Hinges
104
Greasing Body-Chassis Hinges
104
Tailgate
104
Greasing Tailgate Hinges, Locking Mechanism and Cylinder Pins
104
Packer
106
Cylinder Pins
106
Follower Panel Rollers
107
T-Track
108
Hopper Door Hinges
109
Pump Drive Shaft "U" Joint & Spline
110
Sump Box Hinges
110
Hopper Side Walls/Floor
111
Hydraulic System
113
General Maintenance
113
Inspecting Hydraulic Oil
115
Introducing the Dual Vane Pump
116
Directional Control Valve
117
Proportional Valve
118
Inspecting the Pump
118
Pump Replacement
119
Installing a Yoke-Locking Bolt
133
Priming a New Pump
134
Hydraulic Tank
135
Inspecting the Hydraulic Tank
135
Emptying the Hydraulic Tank
137
Cleaning the Strainer
137
Replacing Filter Elements
140
Replacing Hydraulic Oil
141
Inspecting Hydraulic Cylinders
142
Detecting Cylinder Internal Leaks
143
Hydraulic Cooler (Optional)
145
Hydraulic Pressures
146
Adjusting Vane Pump Relief Valves (if Equipped)
146
Adjusting Pressure on the Directional Control Valve
148
Adjusting the Utility Section
149
Adjusting Pressure on the Proportional Valve
151
Adjusting Pressure on 96-Gallon Gripper
152
Adjusting High Pressure on 300-Gallon Gripper
153
Adjusting Low Pressure on 300-Gallon Gripper
155
Pressure and Cycle Time Charts
157
Main Hydraulic Schematics
159
Electric System
165
Electrical Schematics
165
How the Electrical System Works
165
Adjusting and Repairing Electric Components
167
Fuses and Circuit Breakers
167
Limit and Proximity Switches
169
Multiplex System-Related Interventions
170
IFM Program Update Process
170
J1939 Baud Rate
172
Checking Control Module (Node) Supply Voltage
173
Electrical Schematics
175
Cab
175
Cab Console & Control Wiring
176
Control Box
177
Chassis
178
Tailgate Lighting
179
Left Body Side Wiring
180
Right Body Side Wiring
181
Camera(S), Switchpack(S), Layout & Option(S)
182
Pneumatic System
183
Air Tanks
183
Air Dryer
184
Troubleshooting
185
Tools
185
Troubleshooting Guide
187
Pump
191
Pump Cavitation
191
Bypassing a Dump Valve for Diagnostic Purposes
192
Tailgate-Locking Mechanism
194
Tailgate Unlocking Spontaneously
196
Tailgate Lowering Spontaneously
197
PUMP: Trans Not OK
198
Troubleshooting Harnesses
203
Multiplexing
207
Labrie's Multiplexed System
207
Main Page
208
Main Menu
214
Warning Buzzer
225
Plugging a Computer
226
Replacing the CAN Bus-Based Multiplex Joystick
226
Allison Transmission Parameters
227
Programmed Parameters
228
Cummins Engine Parameters
229
Lifting Arm
231
Daily Inspection
231
Gripper Auto-Closing System
234
Inspecting Auto-Closing System
235
Adjusting Auto-Closing System
235
Auto-Packing
237
Right-Hand™ Arm Chain Tension and Gripper Position
238
Bleeding Air out of the Lifting Arm Hydraulic Circuit
240
Lifting Arm Holding Valves
242
Adjusting Gripper Holding Valve Pressure
243
Adjusting In/Out Holding Valve Pressure
244
Adjusting Up/Down Holding Valve Pressure
246
Adjusting Arm Vane Pump Relief Valve
248
Adjusting Arm Speed
249
Keyless Locking Devices
250
Lubrication Charts
253

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Labrie AUTOMIZER FULL EJECT Maintenance Manual (257 pages)

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