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KYMCO GRAND DINK 250 Manual: Service Information; Troubleshooting; Kick Starter

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8
. DRIVE AND DRIVEN PULLEYS/

KICK STARTER

SERVICE INFORMATION

GENERAL INSTRUCTIONS
• The drive pulley, clutch and driven pulley can be serviced with the engine installed.
• Avoid getting grease and oil on the drive belt and pulley faces.
them to minimize the slipping of drive belt and drive pulley.
SPECIFICATIONS
Movable driven face bushing I.D.
Driven face collar O.D.
Drive belt width
Clutch lining thickness
Clutch outer I.D.
Weight roller O.D
Driven face Boss O.D.
Movable driven face I.D.
Weight roller W.DTH
TORQUE VALUES
Drive face nut
Clutch outer nut
Clutch drive plate nut
SPECIAL TOOLS
Universal holder
Bearing driver

TROUBLESHOOTING

Engine starts but motorcycle won't move
• Worn drive belt
• Broken ramp plate
• Worn or damaged clutch lining
• Broken driven face spring
Engine stalls or motorcycle creeps
• Broken clutch weight spring
Item
88.2 98N-m
49.0 58.8N-m
49.0 58.8N-m
Remove any oil or grease from
Standard (mm)
40.000 40.025
39.965 39.955
23.6 24.4
3.963 4.037
153.0 153.2
22.92 23.08
26.960 26.974
27.052 26.989
18.9 19.00
Clutch spring compressor
Lock nut wrench, 39mm
Kick starter spring remover
Lack of power
• Worn drive belt
• Weak driven face spring
• Worn weight roller
• Faulty driven face
GRAND DINK 250
Service Limit (mm)
40.06
39.85
22.0
2.0
153.5
22.0
26.90
27.13
18.00
8-2

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Troubleshooting

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