Sign In
Upload
Manuals
Brands
KTM Manuals
Offroad Vehicle
450 XC
KTM 450 XC Manuals
Manuals and User Guides for KTM 450 XC. We have
3
KTM 450 XC manuals available for free PDF download: Owner's Manual
KTM 450 XC Owner's Manual (208 pages)
Brand:
KTM
| Category:
Offroad Vehicle
| Size: 3.65 MB
Table of Contents
Table of Contents
5
Means of Representation
9
Important Notes
10
Overview of Labels
14
View of Vehicle
24
View of the Vehicle from the Left Front (Symbol Display)
24
View of the Vehicle from the Right Rear (Symbol Display)
26
Location of Serial Numbers
28
Chassis Number
28
Type Label
28
Key Number
29
Engine Number
29
Setting Number, Front Shock Absorber
30
Setting Number, Rear Shock Absorber
30
Operating Elements
31
Clutch Lever
31
Reverse Gear Release Lever
31
Handbrake Lever, Parking Brake
32
Throttle Lever
33
Light Switch
33
Light Switch
34
ENG. STOP Switch
34
ENG. STOP Switch
35
Electric Starter Button
35
Electric Starter Button
36
Ignition Switch
36
Indicator Lamp Overview
37
Emergency off Switch with Rip Cord
37
Opening Filler Cap
38
Closing Filler Cap
38
Fuel Tap
39
Choke
40
Hot Start Button
40
Shift Lever
41
Foot Brake Pedal
42
Tips on Putting into Operation
43
Advice on First Use
43
Running in the Engine
46
Riding Instructions
47
Checks before Putting into Operation
47
Starting
48
Starting up
50
Shifting
50
Shifting to Reverse Gear
51
Disengaging Reverse Gear
51
Braking
52
Riding
53
Riding in Bends
54
Riding Downhill
55
Riding Uphill
56
Riding Perpendicular to the Slope
57
Turning on Slopes
57
Riding through Water
59
Switching off the Engine
59
Stopping, Parking
60
Refueling
62
Service Schedule
63
Important Maintenance Work to be Carried out by an Authorized KTM Workshop
63
Important Maintenance Work to be Carried out by an Authorized KTM Workshop. (as Additional Order)
65
Important Checks and Maintenance Work to be Carried out by the Rider
67
Maintenance on Chassis and Engine
68
Jacking up the Vehicle
68
Removing the Vehicle from the Work Stand
68
Basic Information on Changing the Chassis Settings
68
Front Shock Absorber - Adjusting the Compression Damping
69
Front Shock Absorber - Adjusting the Rebound Damping
70
Front Shock Absorber - Adjusting the Cross over
72
Front Shock Absorber - Adjusting the Spring Preload
73
Rear Shock Absorber - Adjusting the Compression Damping
75
Rear Shock Absorber - Adjusting the Rebound Damping
77
Rear Shock Absorber - Adjusting the Spring Preload
78
Removing the Rear Shock Absorber
80
Installing the Rear Shock Absorber
82
Checking the Toe
82
Adjusting the Toe
85
Checking/Adjusting Camber
87
Fork Offset
89
Adjusting the Fork Offset
90
Toe Width of Rear Axle
90
Adjusting the Toe Width of Rear Axle
91
Handlebar Position
93
Adjusting Handlebar Position
94
Checking Play in Gas Bowden Cable
96
Adjusting Play in Gas Bowden Cable
97
Checking the Play in the Bowden Cable Using the Reverse
98
Gear Release Lever
98
Adjusting the Play in the Bowden Cable Using the Reverse Gear Release Lever
98
Checking Chain Dirt
99
Cleaning the Chain
99
Checking the Chain Tension
100
Checking Rear Sprocket / Engine Sprocket for Wear
101
Checking Chain Wear
101
Adjusting Chain Tension
103
Greasing the Rear Wheel Eccentric Element
105
Checking Brake Discs
105
Checking the Free Play of the Hand Brake Lever
106
Adjusting Basic Position of Handbrake Lever
107
Checking Front Brake Fluid Level
108
Topping up the Front Brake Fluid
108
Checking the Front Brake Linings
110
Removing Front Brake Linings
111
Mounting Front Brake Linings
112
Changing the Front Brake Linings
113
Checking Free Play of Foot Brake Lever
115
Adjusting Basic Position of Footbrake Lever
116
Checking Rear Brake Fluid Level
117
Topping up Brake Fluid of Front Brake
118
Checking Rear Brake Linings
120
Removing Rear Brake Linings
121
Mounting the Rear Brake Linings
122
Changing Rear Brake Linings
124
Removing Wheel/Wheels
125
Mounting Wheel/Wheels
126
Tire Condition Checking
127
Checking Tire Air Pressure
128
Removing the Battery
128
Installing the Battery
129
Recharging the Battery
130
Changing Main Fuse
132
Changing the Fuses of Individual Power-Consuming Components
133
Ignition Curve Plug Connection
135
Changing Ignition Curve
135
Removing the Seat
136
Mounting the Seat
136
Removing the Radiator Spoiler
137
Installing the Radiator Spoiler
138
Removing the Front Cover
139
Installing the Front Cover
140
Removing the Front Trim
140
Installing the Front Trim
142
Removing the Rear Fender
142
Installing the Rear Fender
144
Removing the Engine Guard
146
Installing the Engine Guard
146
Removing the Air Filter
147
Installing the Air Filter
149
Cleaning Air Filter
149
Adjusting Basic Position of Clutch Lever
150
Checking Fluid Level of Hydraulic Clutch
151
Cooling System
152
Radiator Fan
152
Checking Antifreeze and Coolant Level
153
Checking the Coolant Level
154
Draining Coolant
155
Filling Coolant / Bleeding Cooling System
158
Carburetor - Idle
160
Carburetor - Adjusting Idle
161
Emptying the Carburetor Float Chamber
163
Checking Engine Oil Level
164
Changing Engine Oil and Oil Filter, Cleaning Oil Screens
165
Draining Engine Oil, Cleaning Oil Screens
165
Removing the Oil Filter
168
Mounting the Oil Filter
170
Filling up with Engine Oil
170
Topping up Engine Oil
171
Troubleshooting
173
Cleaning
179
Cleaning the Vehicle
179
Storage
181
Putting the Vehicle into Operation after Storage
182
Technical Data - Engine
183
Capacity - Engine Oil
184
Capacity - Coolant
184
Technical Data - Engine Tightening Torques
185
Technical Data - Carburetor
188
Technical Data - Chassis
189
Lighting Equipment
191
Tires
191
Capacity - Fuel
191
Technical Data - Front Shock Absorber
192
Technical Data - Rear Shock Absorber
193
Technical Data - Chassis Tightening Torques
194
Substances
196
Auxiliary Substances
199
Standards
202
Index
203
Advertisement
KTM 450 XC Owner's Manual (68 pages)
KTM Owner's Manual Motorcycle 250 XC-F, XCF-W, EXC-F 400 XC-W, EXC RACING 450 XC, XC-W, EXC RACING 525 XC, XC-W, EXC RACING 525 XC
Brand:
KTM
| Category:
Motorcycle
| Size: 5.64 MB
Table of Contents
Introduction
2
Important Information
3
Table of Contents
5
Serial Number Locations
6
Engine Number, Engine Type
6
Chassis Number
6
Operation Instruments
7
Clutch Lever
7
Hand Brake Lever
7
Short Circuit Button (XC)
7
Combination Switch (EXC)
7
Headlamp Switch (XC-W)
8
Flasher Switch
8
Starter Button
8
Emergency off Switch (EXC Australia)
8
Indicator Lamps
8
Electronic Speedometer
9
Activating and Deactivating Display Modes
10
Overview of the Electronic Speedometer Functions
13
Setting the Clock
13
Filler Cap (Bayonet Cap)
14
Filler Cap (Screw Cap)
14
Fuel Tap
14
Choke
14
Shift Lever
15
Kickstarter
15
Foot Brake Pedal
15
Side Stand
15
Steering Lock
15
Compression Damping of Fork
16
Rebound Damping of Fork
16
Compression Damping of Shock Absorber (XC, EXC SIXDAYS)
16
Compression Damping of Shock Absorber (XC-W, EXC)
17
Rebound Damping of Shock Absorber
17
General Tips and Warnings for Starting the Motorcycle
18
Instructions for Initial Operation
18
Running in the XC/EXC Models
18
Driving Instructions
19
Check the Following before each Start
19
Starting When the Engine Is Cold
19
Starting When the Engine Is Warm
20
What to Do When the Engine Is „Flooded
20
Starting off
20
Shifting/Riding
20
Braking
21
Stopping and Parking
21
Fuel
21
Periodic Maintenance
22
Maintenance Work on Chassis and Engine
28
Changing the Spring Preloading of the Shock Absorber
28
Pivot Bearing
28
Basic Suspension Setup for the Weight of the Driver
29
Checking the Shock Absorber and Spring
29
Determining the Static Sag of the Shock Absorber
29
Determining the Riding Sag of the Shock Absorber
29
Checking the Basic Setup of the Telescopic Fork
30
Changing the Spring Preload on the Telescopic Fork (XC, EXC SIXDAYS)
30
Changing the Spring Preload on the Telescopic Fork (XC-W/EXC)
30
Replacing Fork Springs
30
Breather Plug Front Fork
31
Cleaning the Dust Sleeves of the Telescopic Fork
31
Checking and Adjusting the Steering Head Bearing
31
Changing the Fork Offset (Caster) (XC, EXC SIXDAYS)
32
How to Change the Handlebar Position
33
Check Chain Tension
34
Correct Chain Tension
34
Chain Maintenance
35
Chain Wear
35
General Information about KTM Disc Brakes
36
Adjusting the Free Travel at the Hand Brake Lever
37
Checking the Brake Fluid Level - Front Brake
37
Refilling the Front Brake Fluid Reservoir
37
Checking the Front Brake Pads
37
Replacing the Front Brake Pads
38
Changing the Basic Position of the Foot Brake Pedal
38
Checking the Rear Brake Fluid Level
38
Refilling the Rear Brake Fluid Reservoir
38
Checking the Rear Brake Pads
39
Replacing the Rear Brake Pads
39
Dismounting and Mounting the Front Wheel
39
Dismounting and Mounting the Rear Wheel
40
Checking Spoke Tension
40
Tires, Air Pressure
41
Check/Set Distance of the Magnetic Sensor
41
Replacing the Battery of the Digital Speedometer
41
Battery
42
Charging the Battery
42
Fuse
43
Replacing Headlight Lamp/Parking Light Lamp
43
Cooling System
44
Checking the Coolant Level
44
Bleeding the Cooling System (400/450/525)
44
Bleeding the Cooling System (250-F)
45
Replacing the Glassfiber Yarn Packing of the Silencer
45
Cleaning the Spark Arrester (XC-W USA)
45
Cleaning the Air Filter
46
Adjusting the Throttle Cables
46
Changing the Original Position of the Clutch Lever
47
Checking the Oil Level of the Hydraulic Clutch (400/450/525)
47
Checking the Oil Level of the Hydraulic Clutch (250-F)
47
Bleeding of the Hydraulic Clutch
47
Carburetor - Adjust Idling (Keihin-FCRMX 37/39/41)
48
Basic Information on Carburetor Wear
48
Adjusting the Mixture Control Screw
48
Checking the Float Level (Float Height)
48
Draining the Float Chamber of the Carburetor
49
Oil Circuit (400/450/525)
49
Oil Circuit (250-F)
49
Checking the Engine Oil Level
49
Engine Oil
50
Changing the Engine Oil
50
Changing the Oil Filters
51
Troubleshooting
52
Cleaning
54
Conservation for Winter Operation
54
Storage
54
Use after a Period of Storage
54
Technical Data - Engine
55
Technical Data - Chassis
60
Head Word Index
62
Wiring Diagram
64
KTM 450 XC Owner's Manual (70 pages)
KTM Owner's Manual Motorcycle 250 SX-F, 250 EXC, 400 EXC, 450 SX, XC, EXC, 525 SX, XC
Brand:
KTM
| Category:
Motorcycle
| Size: 5.62 MB
Table of Contents
Important Limited Warranty and Limited Guarantee Information
4
Table of Contents
5
Serial Number Locations
6
Chassis Number
6
Engine Number, Engine Type
6
Operation Instruments
6
Clutch Lever
6
Hot Start Lever (250 SX-F)
7
Hand Decompression Lever (450/525 SX)
7
Hand Brake Lever
7
Short Circuit Button (SX/XC)
7
Combination Switch (EXC)
7
Flasher Switch
8
Starter Button (EXC)
8
Emergency off Switch (EXC Australia)
8
Indicator Lamps
8
Electronic Speedometer
9
Setting the Clock
13
Filler Cap
13
Overview of Electronic Speedometer Functions
13
Fuel Tap
14
Choke
14
Hot Start Device (450/525 SX)
14
Shift Lever
15
Kickstarter
15
Foot Brake Pedal
15
Side Stand
15
Steering Lock
15
Compression Damping of Fork
16
Rebound Damping of Fork
16
Damping Action During Compression of Shock Absorber (SX)
16
Compression Damping of Shock Absorber (XC, EXC)
17
Rebound Damping of Shock Absorber (SX, XC, EXC)
17
General Tips and Warnings for Starting the Motorcycle
18
Instructions for Initial Operation
18
Running in the Racing Models
18
Driving Instructions
19
Check the Following before each Start
19
Starting When the Engine Is Cold
19
Starting When the Engine Is Warm
20
What to Do When the Engine Is „Flooded
20
Starting off
20
Shifting/Riding
20
Braking
21
Stopping and Parking
21
Fuel
21
Periodic Maintenance
22
Maintenance Work on Chassis and Engine
28
Changing the Spring Preloading of the Shock Absorber
28
Pivot Bearing
28
Basic Suspension Setup for the Weight of the Driver
29
Checking the Shock Absorber and Spring
29
Determining the Static Sag of the Shock Absorber
29
Determining the Riding Sag of the Shock Absorber
29
Checking the Basic Setup of the Telescopic Fork
30
Changing the Spring Preload on the Telescopic Fork (SX Models)
30
Changing the Spring Preload on the Telescopic Fork (XC/EXC Models)
30
Replacing Fork Springs
30
Breather Plug Front Fork
31
Cleaning the Dust Sleeves of the Telescopic Fork
31
Checking and Adjusting the Steering Head Bearing
31
Changing the Fork Offset (Caster) (SX)
32
Checking and Adjusting the Steering Head Bearing
33
Check Chain Tension
34
Correct Chain Tension
34
Chain Maintenance
35
Chain Wear
35
General Information about KTM Disc Brakes
36
Adjusting the Free Travel at the Hand Brake Lever
37
Checking the Brake Fluid Level - Front Brake
37
Refilling the Front Brake Fluid Reservoir
37
Checking the Front Brake Pads
37
Replacing the Front Brake Pads
38
Changing the Basic Position of the Foot Brake Pedal
38
Checking the Rear Brake Fluid Level
38
Refilling the Rear Brake Fluid Reservoir
38
Checking the Rear Brake Pads
39
Replacing the Rear Brake Pads
39
Dismounting and Mounting the Front Wheel
39
Dismounting and Mounting the Rear Wheel
40
Checking Spoke Tension
40
Tires, Air Pressure
41
Check/Set Distance of the Magnetic Sensor
41
Replacing the Battery of the Digital Speedometer
41
Battery (XC/EXC)
42
Charging the Battery
42
Fuse (XC/EXC)
43
Replacing Headlight Lamp/Parking Light Lamp
43
Cooling System
44
Checking the Coolant Level
44
Bleeding the Cooling System
44
Replacing the Glassfiber Yarn Packing of the Silencer
45
Cleaning the Spark Arrester (XC/EXC USA)
45
Cleaning the Air Filter
46
Checking the Adjustment of the Hand Decompression Release Cable
46
Adjusting the Throttle Cables
46
Changing the Original Position of the Clutch Lever
47
Checking the Oil Level of the Hydraulic Clutch
47
Bleeding of the Hydraulic Clutch
47
Carburetor - Adjust Idling (Keihin-FCRMX 37/39/41)
48
Adjusting the Mixture Control Screw
48
Checking the Float Level (Float Height)
48
Draining the Float Chamber of the Carburetor
49
Oil Circuit
49
Checking the Engine Oil Level
49
Engine Oil
50
Changing the Engine Oil
50
Changing the Oil Filters
51
Troubleshooting
52
Storage
54
Conservation for Winter Operation
54
Use after a Period of Storage
54
Cleaning
54
Technical Data - Engine
55
Technical Data - Chassis
60
Head Work Index
62
Wiring Diagram
64
Advertisement
Advertisement
Related Products
KTM 450 XC ATV 2008
KTM 450 SX ATV 2010
KTM 450 SX 2009
KTM 450 XC AVT 2009
KTM 450 SX ATV
KTM 450 SX ATV 2009
KTM 450 XC ATV 2009
KTM 450 XCR-W ZA
KTM 450 XCR-W USA
KTM 450 XC-W USA
KTM Categories
Motorcycle
Motorcycle Accessories
Offroad Vehicle
Engine
Bicycle Accessories
More KTM Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL