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Husqvarna FC 250 2016 Owner's Manual

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OWNER'S MANUAL 2016
FC 250
Art. no. 3402059en

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Summary of Contents for Husqvarna FC 250 2016

  • Page 1 OWNER'S MANUAL 2016 FC 250 Art. no. 3402059en...
  • Page 3 Husqvarna Motorcy- cles accepts no liability for delivery options, deviations from illustrations and descriptions, as well as misprints and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS Preparing for rides at low temperature and in MEANS OF REPRESENTATION........4 snow ..............19 Symbols used ............4 RIDING INSTRUCTIONS ..........20 Formats used ............4 Checks and maintenance before putting into SAFETY ADVICE ............... 5 operation.............
  • Page 5 TABLE OF CONTENTS 11.19 Installing the shock absorber ......42 14.4 Changing the main fuse ........73 11.20 Removing the seat ..........43 COOLING SYSTEM............75 11.21 Mounting the seat ..........44 15.1 Cooling system ........... 75 11.22 Removing the air filter box cover ......44 15.2 Checking the antifreeze and coolant level ..

  • Page 6: Means Of Representation

    All work marked with this symbol requires specialist knowledge and technical understanding. In the interests of your own safety, have these jobs performed by an authorized Husqvarna Motorcycles workshop. There, your motorcycle will be optimally cared for by specially trained experts using the specialist tools required.

  • Page 7: Safety Advice

    SAFETY ADVICE Use definition – intended use Husqvarna motorcycles are designed and built to withstand the normal stresses and strains of competitive use. The motorcycles comply with currently valid regulations and categories of the top international motorsport organizations. Info The motorcycle may only be used in closed off areas remote from public road traffic.

  • Page 8: Protective Clothing

    Because motorcycles are not subject to the EU regulations governing the disposal of used vehicles, there are no legal regulations that pertain to the disposal of an end-of-life motorcycle. Your authorized Husqvarna Motorcycles dealer will be glad to advise you.

  • Page 9: Important Notes

    Manufacturer and implied warranty The work prescribed in the service schedule must be carried out by an authorized Husqvarna Motorcycles workshop only and con- firmed both in the customer's Service & Warranty Booklet and in the Husqvarna Motorcycles Dealer.net; otherwise, all warranty claims will be void.

  • Page 10: View Of Vehicle

    VIEW OF VEHICLE View of vehicle, front left (example) 120308-10 Hand brake lever ( p. 11) Fork compression adjustment Clutch lever ( p. 11) Filler cap Plug-in stand ( p. 15) Air filter box cover Cold start button ( p. 14) Engine number ( p.

  • Page 11: View Of Vehicle, Rear Right (Example)

    VIEW OF VEHICLE View of vehicle, rear right (example) 120309-10 Kill switch ( p. 11) Electric starter button ( p. 11) Throttle grip ( p. 11) Fork rebound adjustment Fork part number ( p. 10) Foot brake lever ( p. 15) Level viewer, engine oil Shock absorber compression adjustment Shock absorber rebound adjustment...

  • Page 12: Serial Numbers

    SERIAL NUMBERS Chassis number  The chassis number is stamped on the right side of the steering head. 401945-10 Type label  The type label is fixed to the front of the steering head. 401946-10 Engine number  Engine number is stamped onto the engine case at the top near the engine sprocket.

  • Page 13: Controls

    CONTROLS Clutch lever  The clutch lever is fitted on the left side of the handlebar. The clutch is hydraulically operated and self-adjusting. H00256-10 Hand brake lever  Hand brake lever is fitted on the right side of the handlebar. The front brake is engaged using the hand brake lever.

  • Page 14: Map-Select Switch For The Basic Setting

    CONTROLS Map‑Select switch for the basic setting  The Map‑Select switch for the basic setting is fitted under the air filter box cover. Possible states SOFT – Mapping for softer response is activated. The Launch Con- trol can be activated. ADVANCED –...

  • Page 15: Opening The Filler Cap

    CONTROLS 6.10 Opening the filler cap Danger Fire hazard Fuel is highly flammable. – Never refuel the vehicle near open flames or burning cigarettes, and always switch off the engine first. Be careful that no fuel is spilt, especially on hot vehicle components. Clean up spilt fuel immediately. –...

  • Page 16: Cold Start Button

    CONTROLS 6.12 Cold start button  Cold start button is fitted on the bottom of the throttle valve body. The injection system extends the injection time if the engine is cold and the outside temperature is low. To help the engine burn the increased amount of fuel, it must be supplied with additional oxygen by pushing the cold start button.

  • Page 17: Foot Brake Lever

    CONTROLS The gear positions can be seen in the figure. The neutral or idle position is between the first and second gears. 401950-13 6.15 Foot brake lever  Foot brake lever is located in front of the right footrest. The foot brake lever is used to activate the rear brake. 401956-10 6.16 Plug-in stand...

  • Page 18: Preparing For Use

    When using your motorcycle, remember that others may feel disturbed by excessive noise. – Make sure that the pre-delivery inspection work has been carried out by an authorized Husqvarna Motorcycles workshop. You receive a delivery certificate and the Service and Warranty Booklet at vehicle handover.

  • Page 19: Running In The Engine

    PREPARING FOR USE – Do not take luggage along. – Do not exceed the maximum permissible weight and the maximum permissible axle loads. Guideline Maximum permissible overall weight 335 kg (739 lb.) Maximum permissible front axle load 145 kg (320 lb.) Maximum permissible rear axle load 190 kg (419 lb.) –...

  • Page 20: Preparing For Rides On Dry Sand

    Preparing for rides on dry sand – Fit a dust cover on the air filter. Dust cover for air filter (79006920000) Info See the Husqvarna Motorcycles accessories fitting instructions. 102136-01 – Fit a sand cover on the air filter. Sand cover for air filter (79006922000) Info See the Husqvarna Motorcycles accessories fitting instructions.

  • Page 21: Preparing For Rides On Wet And Muddy Surfaces

    Preparing for rides on wet and muddy surfaces – Fit a waterproofing device on the air filter. Waterproofing device for air filter (79006921000) Info See the Husqvarna Motorcycles accessories fitting instructions. 102137-01 – Fit the steel sprocket. – Clean the motorcycle. ( p.

  • Page 22: Riding Instructions

    RIDING INSTRUCTIONS Checks and maintenance before putting into operation Info Before every trip, check the condition of the vehicle and ensure that it is safe to operate. The vehicle must be in perfect technical condition when used. – Check the engine oil level. ( p.

  • Page 23: Activating Launch Control

    Do not change into a low gear at high engine speed. The engine races and the rear wheel can lock up. Info If unusual noises occur while riding, stop immediately, switch off the engine, and contact an authorized Husqvarna Motorcy- cles workshop.

  • Page 24: Applying The Brakes

    Warning Danger of accidents Reduced braking efficiency caused by spongy pressure point of front or rear brake. – Check the brake system and do not continue riding. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Warning Danger of accidents Reduced braking efficiency due to a wet or dirty brake system.

  • Page 25: Transport

    – In some countries and regions, the available fuel quality and cleanliness may not be sufficient. This will result in problems with the fuel system. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) – Only refuel with clean fuel that meets the specified standards.

  • Page 26: Service Schedule

    Every 20 operating hours Every 10 operating hours/after every race Once after 1 operating hour ○ ● ● ● Read out the fault memory using the Husqvarna Motorcycles diagnostics tool. ● ● ● Check and charge the battery. ● ●...

  • Page 27: Recommended Work

    Read out the fault memory after the test ride using the Husqvarna Motorcycles diagnostics tool. ○ ● ● ● Make the service entry in the Husqvarna Motorcycles Dealer.net and in the Service and Warranty Book- let. ○ One-time interval ●...

  • Page 28: Tuning The Chassis

    Caution Danger of accidents Disassembly of pressurized parts can lead to injury. – The shock absorber is filled with high density nitrogen. Adhere to the description provided. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Info The effect of the low-speed setting can be seen in slow to normal compression of the shock absorber.

  • Page 29: Adjusting The High-Speed Compression Damping Of The Shock Absorber

    Caution Danger of accidents Disassembly of pressurized parts can lead to injury. – The shock absorber is filled with high density nitrogen. Adhere to the description provided. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Info The effect of the high-speed setting can be seen in fast compression of the shock absorber.

  • Page 30: Measuring The Rear Wheel Sag Unloaded

    TUNING THE CHASSIS 10.6 Measuring the rear wheel sag unloaded Preparatory work – Raise the motorcycle with a lift stand. ( p. 33) Main work – Position the sag gauge in the rear axle and measure the distance to marking SAG on the rear fender.

  • Page 31: Checking The Riding Sag Of The Shock Absorber

    Caution Danger of accidents Disassembly of pressurized parts can lead to injury. – The shock absorber is filled with high density nitrogen. Adhere to the description provided. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Info Before changing the spring preload, make a note of the present setting, e.g., by measuring the length of the spring.

  • Page 32: Adjusting The Riding Sag

    TUNING THE CHASSIS – Remove the motorcycle from the lift stand. ( p. 33) 10.10 Adjusting the riding sag Preparatory work – Raise the motorcycle with a lift stand. ( p. 33) – Remove the shock absorber. p. 40) – After removing the shock absorber, clean it thoroughly.

  • Page 33: Adjusting The Rebound Damping Of The Fork

    TUNING THE CHASSIS – Turn counterclockwise by the number of clicks corresponding to the fork type. Guideline Compression damping Comfort 17 clicks Standard 15 clicks Sport 13 clicks Info Turn clockwise to increase damping; turn counterclockwise to reduce damping. 10.13 Adjusting the rebound damping of the fork Info The hydraulic rebound damping determines the fork suspension behavior.
  • Page 34 TUNING THE CHASSIS Main work – Remove screws  . Take off the handlebar clamps. Remove the handlebar and lay it to one side. Info Cover the components to protect them against damage. Do not kink the cables and lines. –...

  • Page 35: Service Work On The Chassis

    SERVICE WORK ON THE CHASSIS 11.1 Raising the motorcycle with a lift stand Note Danger of damage The parked vehicle may roll away or fall over. – Always place the vehicle on a firm and even surface. – Raise the motorcycle at the frame underneath the engine. Lift stand (81329955100) Neither wheel is in contact with the ground.

  • Page 36: Cleaning The Dust Boots Of The Fork Legs

    SERVICE WORK ON THE CHASSIS 11.4 Cleaning the dust boots of the fork legs Preparatory work – Raise the motorcycle with a lift stand. ( p. 33) – Remove the fork protector. ( p. 34) Main work –  Push dust boots of both fork legs downward.

  • Page 37: Removing The Fork Legs

    SERVICE WORK ON THE CHASSIS 11.7 Removing the fork legs Preparatory work – Raise the motorcycle with a lift stand. ( p. 33) – Remove the front wheel. p. 66) Main work –  Remove screws and take off the clamp. –...

  • Page 38: Removing The Lower Triple Clamp

    SERVICE WORK ON THE CHASSIS 11.9 Removing the lower triple clamp Preparatory work – Raise the motorcycle with a lift stand. ( p. 33) – Remove the front wheel. p. 66) – Remove the fork legs. p. 35) – Remove the start number plate. ( p.
  • Page 39 SERVICE WORK ON THE CHASSIS – Position the upper triple clamp with the handlebar. –  Mount screw but do not tighten yet. H00315-10 – Position the fork legs.  Bleeder screws are positioned toward the front. Info The rebound damping is located in right fork leg REB (red adjusting screw).

  • Page 40: Checking The Steering Head Bearing Play

    Warning Danger of accidents Unstable vehicle handling from incorrect steering head bearing play. – Adjust the steering head bearing play without delay. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Info If the bike is ridden with play in the steering head bearing, the bearing and the bearing seats in the frame can become dam- aged over time.

  • Page 41: Adjusting The Play Of The Steering Head Bearing

    SERVICE WORK ON THE CHASSIS 11.12 Adjusting the play of the steering head bearing Preparatory work – Raise the motorcycle with a lift stand. ( p. 33) – Remove the handlebar cushion. Main work –   Loosen screws . Remove screw –...

  • Page 42: Removing The Front Fender

    SERVICE WORK ON THE CHASSIS 11.16 Removing the front fender Preparatory work – Remove the start number plate. ( p. 39) Main work –   Remove screws . Remove the front fender. H00271-10 11.17 Installing the front fender Main work –...
  • Page 43 SERVICE WORK ON THE CHASSIS Main work – Remove the cable tie(s). –  Remove screws –  Remove screws with the washers. – Remove the frame protector on the left and right. K00284-10 –  Remove screw –  Remove fitting Info Raise the wheel slightly to be able to remove the screws more easily.

  • Page 44: Installing The Shock Absorber

    SERVICE WORK ON THE CHASSIS –  Hold the shock absorber and remove screw K00287-10 – Remove the shock absorber from below carefully. 120323-01 11.19 Installing the shock absorber Main work – Carefully position the shock absorber into the vehicle from the bottom. –...

  • Page 45: Removing The Seat

    SERVICE WORK ON THE CHASSIS – Position the angle lever and linkage lever. –  Mount and tighten fitting Guideline Nut, linkage lever to angle lever M14x1.5 80 Nm (59 lbf ft) Info Pay attention to flat area  – ...

  • Page 46: Mounting The Seat

    SERVICE WORK ON THE CHASSIS 11.21 Mounting the seat Main work – Mount the front of the seat on the collar bushing and the rear in the bracket. – Push the seat forward. – Make sure that the seat is correctly locked in. –...

  • Page 47: Removing The Air Filter

    SERVICE WORK ON THE CHASSIS 11.24 Removing the air filter Note Engine failure Unfiltered intake air has a negative effect on the service life of the engine. – Never operate the vehicle without an air filter as dust and dirt will enter the engine and lead to increased wear. Warning Environmental hazard Hazardous substances cause environmental damage.

  • Page 48: Removing The Main Silencer

    SERVICE WORK ON THE CHASSIS Main work – Wash the air filter thoroughly in special cleaning liquid and allow it to dry properly. Air filter cleaning agent ( p. 99) Info Only press the air filter to dry it, never wring it out. –...

  • Page 49: Removing The Right Side Cover

    SERVICE WORK ON THE CHASSIS Preparatory work – Remove the right side cover. ( p. 47) – Remove the main silencer. ( p. 46) Main work – Remove all screws on the main silencer. –  Take off silencer cap –...

  • Page 50: Removing The Fuel Tank

    SERVICE WORK ON THE CHASSIS 11.32 Removing the fuel tank Danger Fire hazard Fuel is highly flammable. – Never refuel the vehicle near open flames or burning cigarettes, and always switch off the engine first. Be careful that no fuel is spilt, especially on hot vehicle components. Clean up spilt fuel immediately. –...

  • Page 51: Installing The Fuel Tank

    SERVICE WORK ON THE CHASSIS – Pull both spoilers off of the sides of the radiator bracket and lift off the fuel tank. H00298-10 11.33 Installing the fuel tank Danger Fire hazard Fuel is highly flammable. – Never refuel the vehicle near open flames or burning cigarettes, and always switch off the engine first. Be careful that no fuel is spilt, especially on hot vehicle components.

  • Page 52: Checking For Chain Dirt Accumulation

    SERVICE WORK ON THE CHASSIS –  Plug in connector for the fuel pump. – Remove the wash cap set and thoroughly clean the plug-in connection of the fuel line using compressed air. Info Under no circumstances should dirt enter into the fuel line. Dirt in the fuel line clogs the injection valve! –...

  • Page 53: Checking The Chain Tension

    SERVICE WORK ON THE CHASSIS 11.36 Checking the chain tension Warning Danger of accidents Danger caused by incorrect chain tension. – If the chain is too taut, the components of the secondary power transmission (chain, engine sprocket, rear sprocket, bearings in the transmission and in the rear wheel) will be under additional load. In addition to premature wear, this can cause the chain or the countershaft of the transmission to break in extreme cases.

  • Page 54: Checking The Chain, Rear Sprocket, Engine Sprocket, And Chain Guide

    SERVICE WORK ON THE CHASSIS Info The wide adjustment range of the chain adjusters (32 mm (1.26 in)) enables different secondary ratios with the same chain length.  Chain adjusters can be turned by 180°. Finishing work – Remove the motorcycle from the lift stand. ( p.

  • Page 55: Checking The Frame

    If the frame exhibits cracks or deformation due to a mechanical impact: – Change the frame. Info Always replace a frame that has been damaged due to a mechan- ical impact. Repair of the frame is not authorized by Husqvarna Motorcycles. S00867-01...

  • Page 56: Checking The Swingarm

    If the swingarm shows signs of damage, cracking, or deformation: – Change the swingarm. Info Always change a damaged swingarm. Repair of the swingarm is not authorized by Husqvarna Motorcycles. 401520-01 11.41 Checking the throttle cable routing Preparatory work –...

  • Page 57: Adjusting The Basic Position Of The Clutch Lever

    SERVICE WORK ON THE CHASSIS –  Check that screw is firmly seated. Guideline Screw, handlebar fixed 5 Nm Loctite ® 243™ grip, left (3.7 lbf ft)  The diamond must be located at the top. 102245-10 11.43 Adjusting the basic position of the clutch lever –...
  • Page 58 SERVICE WORK ON THE CHASSIS –  Fill bleeding syringe with the appropriate hydraulic fluid. Bleed syringe (50329050000) Brake fluid DOT 4 ( p. 98) –   Mount bleeding syringe on bleeder screw using a fitting section of hose. –...

  • Page 59: Brake System

    Danger of accidents Reduced braking efficiency due to worn brake disc(s). – Change the worn brake disc(s) without delay. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) – Check the thickness of the front and rear brake discs at multiple points on each ...

  • Page 60: Checking The Front Brake Fluid Level

    Warning Danger of accidents Reduced braking efficiency due to old brake fluid. – Change the brake fluid of the front and rear brake according to the service schedule. (Your authorized Husqvarna Motor- cycles workshop will be glad to help.) Preparatory work –...

  • Page 61: Checking The Front Brake Linings

    Warning Danger of accidents Reduced braking efficiency due to old brake fluid. – Change the brake fluid of the front and rear brake according to the service schedule. (Your authorized Husqvarna Motor- cycles workshop will be glad to help.) Warning Environmental hazard Hazardous substances cause environmental damage.
  • Page 62 BRAKE SYSTEM Info Never use DOT 5 brake fluid! It is silicone-based and purple in color. Oil seals and brake lines are not designed for DOT 5 brake fluid. Avoid contact between brake fluid and painted parts. Brake fluid attacks paint! Use only clean brake fluid from a sealed container.

  • Page 63: Checking The Free Travel Of Foot Brake Lever

    BRAKE SYSTEM –  Add brake fluid to level Guideline 5 mm (0.2 in)  Dimension (brake fluid level below top edge of container) Brake fluid DOT 4 ( p. 98) –   Position cover with membrane –  Mount and tighten screws Info Clean up overflowed or spilt brake fluid immediately with water.

  • Page 64: Checking The Rear Brake Fluid Level

    Warning Danger of accidents Reduced braking efficiency due to old brake fluid. – Change the brake fluid of the front and rear brake according to the service schedule. (Your authorized Husqvarna Motor- cycles workshop will be glad to help.) Preparatory work –...

  • Page 65: Checking The Rear Brake Linings

    Warning Danger of accidents Reduced braking efficiency due to old brake fluid. – Change the brake fluid of the front and rear brake according to the service schedule. (Your authorized Husqvarna Motor- cycles workshop will be glad to help.) Warning Environmental hazard Hazardous substances cause environmental damage.

  • Page 66: Changing The Rear Brake Linings

    Warning Danger of accidents Reduced braking efficiency due to old brake fluid. – Change the brake fluid of the front and rear brake according to the service schedule. (Your authorized Husqvarna Motor- cycles workshop will be glad to help.) Warning Environmental hazard Hazardous substances cause environmental damage.
  • Page 67 BRAKE SYSTEM –   Insert the new brake linings, insert pin , and mount cotter pins Info Always change the brake linings in pairs.  Make sure that decoupling plate is mounted on the piston side of the brake lining. –...

  • Page 68: Wheels, Tires

    WHEELS, TIRES 13.1 Removing the front wheel Preparatory work – Raise the motorcycle with a lift stand. ( p. 33) Main work – Press the brake caliper onto the brake disc by hand in order to push back the brake pistons. Info Make sure when pushing back the brake pistons that you do not press the brake caliper against the spokes.

  • Page 69: Removing The Rear Wheel

    WHEELS, TIRES –  Mount and tighten screw Guideline Screw, front wheel spindle M20x1.5 35 Nm (25.8 lbf ft) – Activate the hand brake lever multiple times until the brake linings are in contact with the brake disc. – Remove the motorcycle from the lift stand. ( p.

  • Page 70: Installing The Rear Wheel

    Checking the tire condition Info Only mount tires approved and/or recommended by Husqvarna Motorcycles. Other tires could have a negative effect on handling characteristics. The type, condition, and air pressure of the tires all have a major impact on the handling of the motorcycle.

  • Page 71: Checking The Tire Air Pressure

    Danger of accidents Instable handling due to incorrect spoke tension. – Ensure that the spoke tension is correct. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Info A loose spoke causes wheel imbalance and rapidly leads to more loose spokes.
  • Page 72 WHEELS, TIRES – Briefly strike each spoke with the tip of a screwdriver. Info The tone frequency depends on the length of the spoke and the spoke diameter. If you hear different tone frequencies from different spokes of equal length and diameter, this is an indication of different spoke tensions.

  • Page 73: Electrical System

    ELECTRICAL SYSTEM 14.1 Removing the battery Warning Risk of injury Batteries contain harmful substances. – Keep batteries out of the reach of children. – Keep sparks and open flames away from the battery. – Only charge in well-ventilated rooms. – Maintain the minimum clearance to inflammable materials while charging. Minimum clearance 1 m (3 ft) –...

  • Page 74: Recharging The Battery

    Environmental hazard Batteries contain environmentally-hazardous materials. – Do not dispose of batteries as household waste. – Return batteries to your authorized Husqvarna Motorcycles dealer or dispose of them at a collection point for used bat- teries. Warning Environmental hazard Hazardous substances cause environmental damage.

  • Page 75: Changing The Main Fuse

    ELECTRICAL SYSTEM You can also use the battery charger to test the open-circuit voltage and start potential of the battery, and to test the alternator. With this device, you cannot overcharge the battery. The charging time may be longer at low temperatures. Info ...
  • Page 76 ELECTRICAL SYSTEM –  Remove protection caps –  Remove the faulty main fuse Info  A defective fuse is indicated by a burned-out fuse wire  A spare fuse is located in the starter relay. – Install a new main fuse. Fuse (58011109110) ( p.

  • Page 77: Cooling System

    COOLING SYSTEM 15.1 Cooling system  Water pump in the engine circulates the coolant. The pressure resulting from the warming of the cooling system is regulated by a valve  in radiator cap . This ensures that operating the vehicle at the specified coolant temperature will not result in a risk of malfunctions.

  • Page 78: Checking The Coolant Level

    COOLING SYSTEM 15.3 Checking the coolant level Warning Danger of scalding During motorcycle operation, the coolant gets very hot and is under pressure. – Do not remove the radiator cap, radiator hoses or other cooling system components when the engine is hot. Allow the engine and cooling system to cool down.

  • Page 79: Refilling With Coolant

    COOLING SYSTEM 15.5 Refilling with coolant Warning Danger of poisoning Coolant is poisonous and a health hazard. – Coolant must not come into contact with the skin, eyes, or clothing. If contact occurs with the eyes, rinse with water immediately and contact a physician. Immediately clean contaminated areas on the skin with soap and water. If fuel is swallowed, contact a physician immediately.

  • Page 80: Tuning The Engine

    TUNING THE ENGINE 16.1 Checking the play in the throttle cable – Check the throttle grip for smooth operation. – Move the handlebar to the straight-ahead position. Turn the throttle grip back and  forth slightly and determine the play in throttle cable Throttle cable play 3…...

  • Page 81: Setting The Characteristic Map Of The Throttle Response

    TUNING THE ENGINE Finishing work – Check the play in the throttle cable. ( p. 78) – Install the fuel tank. p. 49) – Mount the seat. ( p. 44) – Install the air filter box cover. ( p. 44) –...

  • Page 82: Changing The Mapping

    TUNING THE ENGINE 16.4 Changing the mapping Info To be able to enable the desired engine characteristic via the Map‑Select switch for riding mode at position II , the desired mapping must first be selected at the Map‑Select switch for the basic setting. Switching the mapping from STANDARD to SOFT or ADVANCED –...

  • Page 83: Checking The Basic Position Of The Shift Lever

    TUNING THE ENGINE Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and/or death. – When running the engine, always make sure there is sufficient ventila- tion, and do not start or run the engine in an enclosed space without an effective exhaust extraction system.

  • Page 84: Service Work On The Engine

    SERVICE WORK ON THE ENGINE 17.1 Changing the fuel screen Danger Fire hazard Fuel is highly flammable. – Never refuel the vehicle near open flames or burning cigarettes, and always switch off the engine first. Be careful that no fuel is spilt, especially on hot vehicle components. Clean up spilt fuel immediately. –...

  • Page 85: Changing The Engine Oil And Oil Filter, Cleaning The Oil Screen

    SERVICE WORK ON THE ENGINE Condition The engine is at operating temperature. – Check the engine oil level. Info After switching off the engine, wait one minute before checking the level.  The engine oil level is between the middle of the level viewer and the ...
  • Page 86 SERVICE WORK ON THE ENGINE –  Mount and tighten screw plug with the O-ring. Guideline Screw plug, oil screen M20x1.5 15 Nm (11.1 lbf ft) –  Mount and tighten oil drain plug with the magnet and a new seal ring. Guideline Oil drain plug with magnet M12x1.5...

  • Page 87: Adding Engine Oil

    SERVICE WORK ON THE ENGINE 17.4 Adding engine oil Info Too little engine oil or poor-quality engine oil results in premature wear to the engine. Main work –  Remove oil filler plug with the O-ring from the clutch cover. –...

  • Page 88: Cleaning, Care

    CLEANING, CARE 18.1 Cleaning the motorcycle Note Material damage Damage and destruction of components by high-pressure cleaning equipment. – When cleaning the vehicle with a pressure cleaner, do not point the water jet directly onto electrical components, connectors, cables, bearings, etc. Maintain a minimum distance of 60 cm between the nozzle of the pressure cleaner and the component. Excessive pressure can cause malfunctions or destroy these parts.

  • Page 89: Storage

    – Store the vehicle in a dry location that is not subject to large fluctuations in tem- perature. Info Husqvarna Motorcycles recommends raising the motorcycle. – Raise the motorcycle with a lift stand. ( p. 33) –...

  • Page 90: Troubleshooting

    TROUBLESHOOTING Faults Possible cause Action – The engine does not turn when the Operating error Carry out the start procedure. ( p. 20) electric starter button is pressed – Battery discharged Recharge the battery. p. 72) – Check the charging voltage. –...
  • Page 91 TROUBLESHOOTING Faults Possible cause Action – High oil consumption Piston or cylinder worn Measure the piston/cylinder mounting clear- ance. – Battery discharged Battery is not charging Check the charging voltage. – Check the stator winding of the alternator. – Unwanted power consumer Check the open-circuit current.

  • Page 92: Blink Code

    BLINK CODE Blink code of FI warning lamp (MIL) 02a FI warning lamp (MIL) flashes 2x per second Error level condition Teaching of throttle valve position required Blink code of FI warning lamp (MIL) 02 FI warning lamp (MIL) flashes 2x short Error level condition Crankshaft position sensor - circuit fault Blink code of FI warning...
  • Page 93 BLINK CODE Blink code of FI warning lamp (MIL) 41 FI warning lamp (MIL) flashes 4x long, 1x short Error level condition Fuel pump control - short circuit to ground or open circuit Fuel pump control - input signal too low...

  • Page 94: Technical Data

    TECHNICAL DATA 22.1 Engine Design 1-cylinder 4-stroke engine, water-cooled Displacement 249.91 cm³ (15.2505 cu in) Stroke 52.3 mm (2.059 in) Bore 78 mm (3.07 in) Compression ratio 14.4:1 Idle speed 2,250… 2,350 rpm Control DOHC, four valves controlled via cam lever, drive via timing chain Valve diameter, intake 32.5 mm (1.28 in)
  • Page 95 TECHNICAL DATA ® Loctite 243™ Screw, bearing bolt, oil pump idler 6 Nm (4.4 lbf ft) gear ® Screw, crankshaft position sensor 6 Nm (4.4 lbf ft) Loctite 243™ ® Screw, gear position sensor 5 Nm (3.7 lbf ft) Loctite 243™...

  • Page 96: Capacities

    TECHNICAL DATA – Screw, alternator cover M24x1.5 18 Nm (13.3 lbf ft) 22.3 Capacities 22.3.1 Engine oil Engine oil 1.0 l (1.1 qt.) Engine oil (SAE 10W/50) ( p. 98) 22.3.2 Coolant Coolant 0.95 l (1 qt.) Coolant ( p. 98) 22.3.3 Fuel Total fuel tank capacity,...

  • Page 97: Electrical System

    Rear tires 80/100 - 21 51M TT 100/90 - 19 57M TT Dunlop Geomax MX52F Dunlop Geomax MX52 Additional information is available in the Service section under: www.husqvarna-motorcycles.com 22.7 Fork Fork part number 24.18.7P.55 Fork WP Performance Systems Up Side Down 4860 MXMA 4CS...

  • Page 98: Chassis Tightening Torques

    TECHNICAL DATA Spring rate Weight of rider: 65… 75 kg (143… 165 lb.) 42 N/mm (240 lb/in) Weight of rider: 75… 85 kg (165… 187 lb.) 45 N/mm (257 lb/in) Weight of rider: 85… 95 kg (187… 209 lb.) 48 N/mm (274 lb/in) Spring length 247 mm (9.72 in) Gas pressure...
  • Page 99 TECHNICAL DATA ® Loctite 2701™ Screw, bottom shock absorber 60 Nm (44.3 lbf ft) ® Screw, handlebar support 40 Nm (29.5 lbf ft) Loctite 243™ ® Loctite 2701™ Screw, top shock absorber 60 Nm (44.3 lbf ft) – Nut, fuel pump 15 Nm (11.1 lbf ft) –...

  • Page 100: Substances

    SUBSTANCES Brake fluid DOT 4 Standard/classification – Guideline – Use only brake fluid that complies with the specified standard (see specifications on the container) and that possesses the cor- responding properties. Recommended supplier ® Bel‑Ray – Super DOT 4 Brake Fluid Coolant Guideline –...

  • Page 101: Auxiliary Substances

    AUXILIARY SUBSTANCES Air filter cleaning agent Recommended supplier ® Bel‑Ray – Foam Filter Cleaner & Degreaser High viscosity grease Recommended supplier ® – LGHB 2 Long-life grease Recommended supplier ® Bel‑Ray – Waterproof Grease Offroad chain spray Guideline Recommended supplier ®...

  • Page 102: Standards

    STANDARDS JASO T903 MA Different technical development directions required a new specification for 4-stroke motorcycles – the JASO T903 MA Standard. Earlier, engine oils from the automobile industry were used for 4-stroke motorcycles because there was no separate motorcycle specification. Whereas long service intervals are demanded for automobile engines, high performance at high engine speeds are in the foreground for motorcycle engines.

  • Page 103: Index Of Special Terms

    INDEX OF SPECIAL TERMS Malfunction indicator lamp Indicator lamp that supports vehicle diagnostics through flash codes On-board diagnosis Vehicle system that monitors emission- and safety-related val-...

  • Page 104: List Of Abbreviations

    LIST OF ABBREVIATIONS Art. no. Article number circa compare e.g. for example etc. et cetera i.a. inter alia number poss. possibly...

  • Page 105: Lisy Of Symbols

    LISY OF SYMBOLS 28.1 Yellow and orange symbols Yellow and orange symbols indicate an error condition that requires prompt intervention. Active driving aids are also represented by yellow or orange symbols. FI Warning lamp (MIL) lights up/flashes orange – The OBD has detected an emission- or safety-critical fault.

  • Page 106: Index

    INDEX INDEX Clutch fluid level, checking/correcting ....55 Accessories ....... . . 7 fluid, changing .
  • Page 107 INDEX dust boots, cleaning ......34 for the basic setting ......12 installing .
  • Page 108 INDEX low-speed compression damping, adjusting ..26 rebound damping, adjusting ....27 View of vehicle removing .
  • Page 109 *3402059en* 3402059en 09/2015 Husqvarna Motorcycles GmbH Stallhofnerstraße 3 5230 Mattighofen Austria Photo: Mitterbauer, www.husqvarna-motorcycles.com Husqvarna Motorcycles GmbH...

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