Honeywell Excel 800 Manuals

• 1

  Table of Contents

4

Safety Information

• 4

  General Safety Information
• 4

  Safety Information As Per EN60730-1:2005-12

5

System Overview

• 5

  System Architecture
• 6

  I/O Modules
• 9

  Interfaces and Bus Connections
• 9

  Technical Data
  • 9

    System Data
  • 9

    Standards
  • 9

    Operational Environment

10

Planning

• 10

  Overview
• 10

  Transformer Selection
  • 10

    Power Consumption
  • 10

    Connectable Power Supplies
  • 11

    Power Supply of Field Devices
• 11

  Fusing Specifications
• 11

  System Protective Earth Grounding
• 11

  Lightning Protection
• 11

  Panel Bus Topologies
• 12

  LON WORKS Bus Topologies
• 12

  C-Bus Topologies
• 12

  Accessories
  • 12

    Preconfigured Connection Cables
  • 13

    LON WORKS Bus Termination Modules
• 13

  Cable Specifications
  • 13

    Power Supply Cables
  • 13

    Panel Bus Cables
  • 14

    LON WORKS Bus Cables
  • 14

    Field Device Cables
  • 15

    C-Bus Cables
• 16

  Dimensions
  • 16

    Controller Module
  • 16

    I/O Modules

17

Mounting/Dismounting Modules

• 17

  Mounting/Dismounting Controller/Sockets
  • 17

    Mounting Sockets
  • 18

    Connecting Sockets
  • 19

    Dismounting Sockets
• 19

  Mounting/Dismounting Electronic Modules
  • 19

    Mounting Electronic Modules
  • 20

    Dismounting Electronic Modules
• 20

  Mounting/Dismounting Manual Disconnect Modules
  • 20

    Mounting Manual Disconnect Modules
  • 21

    Operating the Individual Switches
  • 21

    Dismounting Manual Disconnect Modules
• 21

  Mounting/Dismounting Auxiliary Terminal Packages
  • 21

    Mounting Auxiliary Terminal Packages
  • 21

    Dismounting Auxiliary Terminal Packages
• 22

  Mounting/Dismounting Cross Connectors
• 22

  Mounting/Dismounting Swivel Label Holders
  • 22

    Mounting Swivel Label Holders
  • 22

    Dismounting Swivel Label Holders

23

Wiring and Setting Up the System

• 23

  General Safety Considerations
• 23

  Wiring Push-In Terminals
• 24

  Connecting Power Supply
  • 24

    Single or the First Transformer
  • 24

    Additional Transformer
• 25

  Connecting Single Bus Controller Systems
  • 25

    Controller and I/O Modules On a Single Rail
  • 25

    Controller and I/O Modules On Several Rails in a Single Cabinet
  • 25

    Panel Bus I/O Modules in Separate Rooms
  • 26

    Lonworks Bus I/O Modules in Separate Rooms
• 26

  On Works
  • 26

    I/O Modules with Each Other
  • 26

    I/O Modules to the Controller
• 28

  Setting Address of Panel Bus I/O Modules
• 28

  Setting I/O Bus Switch
• 29

  Connecting Field Devices
  • 29

    Connecting Field Devices with Power Supply
  • 29

    Cabling Field Devices
• 30

  Commissioning I/O Modules
  • 30

    Commissioning Panel Bus I/O Modules
  • 30

    Commissioning LON WORKS Bus I/O Modules
• 30

  Updating Software
  • 30

    Software with Panel Bus I/O Modules
  • 30

    Software with LON WORKS Bus I/O Modules

31

Connecting to External Systems or Interfaces

• 31

  Connecting Via LON WORKS Bus
  • 31

    Lon Works
  • 31

    ON ORKS Bus Termination
• 32

  Connecting Via C-Bus
  • 32

    Connecting to the Controller
  • 32

    Setting the C-Bus Termination Switch
  • 32

    How to Shield
• 32

  Connecting Hmis or Laptops
  • 32

    Connecting the XI582 Operator Interface

33

Description of the CLLIONLC01 Controller Module

• 33

  Overview
  • 34

    CLLIONLC01 Terminals
• 34

  Features
  • 34

    LON WORKS Interface and Terminals
  • 34

    LON WORKS Service LED and Button
  • 35

    C-Bus Tx LED and Rx LED
  • 35

    Reset Button
  • 36

    HMI Interface
  • 36

    Alarm and Power Leds
  • 37

    Watchdog
  • 37

    Modem Interface
  • 38

    I/O Bus Switch S2
  • 38

    C-Bus Termination Switch S1
  • 38

    Memory

40

Description of the I/O Modules

• 40

  Common Features
• 40

  Analog Input Modules
  • 40

    Types of Analog Input Modules, Terminal Socket
  • 40

    Features
  • 41

    Terminals
  • 41

    Technical Data
  • 42

    Internal Impedance When Connecting Sensors
  • 43

    Connection Examples
• 45

  Analog Output Modules
  • 45

    Types of Analog Output Modules, Terminal Socket
  • 45

    Features
  • 45

    Terminals
  • 46

    Technical Data
  • 46

    Modules with Manual Overrides
  • 46

    Analog Outputs Configured As Binary Outputs
  • 47

    Connection Example
  • 48

    Synchronization Behavior of Analog Output Module Configured As Floating Output
• 50

  Binary Input Modules
  • 50

    Types of Binary Input Modules, Terminal Socket
  • 50

    Features
  • 50

    Terminals
  • 51

    Technical Data
  • 51

    Status Leds
  • 51

    Configuration As Fast Totalizer
  • 52

    Connection Example
• 53

  Relay Output Modules
  • 53

    Types of Relay Output Modules, Terminal Socket
  • 53

    Features
  • 54

    Terminals
  • 54

    Permissible Loads
  • 54

    Status Leds with Manual Overrides
  • 55

    Connection Example
• 57

  Floating Output Module
  • 57

    Features
  • 57

    Permissible Loads
  • 58

    Terminals
  • 58

    Manual Overrides
  • 58

    Status Leds
  • 59

    Connection Example

60

Description of Extra Parts

• 60

  Manual Disconnect Modules
• 61

  XS814 Auxiliary Terminal Package
• 61

  Cross Connectors
• 61

  XAL10 Swivel Label Holders
• 61

  XS816 Bridge Connectors

62

LON Software Interface Description

• 62

  Overview
  • 62

    Lontalk Protocol
• 62

  CLIOL821A Analog Input Module
  • 63

    Analog Sensor Output - Nvoaivaluepct[ ]
  • 63

    Temperature Sensor Output - Nvoaitempp[ ]
  • 63

    Slow Digital Input - Nvoaiswitch[ ]
  • 63

    Temperature#2 Sensor Output - Nvoaitemp[ ]
• 64

  CLIOL(R)822 Analog Output Module
  • 64

    Analog Output Control Level - Nviaovaluepct[ ]
  • 65

    Analog Output Feedback - Nvoaoposnfb[ ]
  • 65

    Analog Output Command - Nviaoswitch[ ]
• 66

  CLIOL823A Binary Input Module
  • 66

    Fast Binary Input - Nvodiswitch[ ]
  • 66

    Totalizer Count - Nvodicount[ ]
• 67

  CLIOL(R)824 Relay Output Module
  • 67

    Relay Output Command - Nvidoswitch[ ]

68

Troubleshooting

• 68

  Testing Wiring Connections
• 68

  Troubleshooting On the CLLIONLC01 Controller
  • 68

    Power LED (Green)
  • 69

    Alarm LED (Red)
  • 70

    LON WORKS Service LED
  • 71

    C-Bus Tx and Rx Leds
  • 71

    HMI Tx and Rx Leds
  • 71

    Modem Tx and Rx Leds
• 72

  I/O Modules Troubleshooting
  • 72

    Power LED of I/O Modules
  • 73

    Service LED of I/O Modules
  • 74

    LED Test for I/O Modules
  • 74

    Analog Input Modules Troubleshooting
  • 75

    Analog Output Modules Troubleshooting
  • 75

    Binary Input Modules Troubleshooting
  • 75

    Relay Output Modules Troubleshooting
  • 75

    Floating Output Modules Troubleshooting

76

Appendix 1: System Protective Earth Grounding

• 76

  Excel 800 LION Systems and SELV
• 76

  Excel 800 LION Systems and Standard EN60204-1
  • 76

    General Information about EN60204-1
  • 76

    When Is EN60204-1 Applicable to Excel 800 LION Systems
• 76

  Earth Grounding of EN60204-1 Applicable Systems

78

Appendix 2: Remote Communications

• 78

  Approved Modems
• 78

  Modem or ISDN Terminal Adapter Connection
• 78

  Modem Requirements
• 79

  Modem Set-Up
  • 79

    Standard Modem Behavior
  • 79

    Automatic Baudrate Synchronization
  • 79

    Auto / Manual Answer Detection
  • 79

    Resetting the Modem
  • 79

    Set-Up for Special Modem Behavior
  • 80

    Westermo TD-33 Setup Parameters

80

Excel 800 LION

• 80

  Troubleshooting

81

Appendix 3: Sensor Characteristics

• 81

  Balco 500
• 82

  NTC 20 Kω
• 85

  Ni1000Tk5000
• 86

  NTC 10 K

• 1

  Table of Contents

2

Safety Information

2

Contents

• 2

  General Safety Information
• 2

  Safety Information As Per EN60730-1

3

System Overview

• 3

  System Architecture
• 4

  I/O Modules
• 7

  Interfaces and Bus Connections
• 7

  Technical Data

8

Planning

• 8

  Overview
• 8

  Transformer Selection
• 9

  Fusing Specifications
• 9

  System Protective Earth Grounding
• 9

  Lightning Protection
• 9

  Panel Bus Topologies
• 10

  LON WORKS Bus Topologies
• 10

  C-Bus Topologies
• 10

  Accessories
• 11

  Cable Specifications
• 14

  Dimensions

16

Mounting/Dismounting Modules

• 16

  Mounting/Dismounting Controller/Sockets
• 18

  Mounting/Dismounting Electronic Modules
• 19

  Mounting/Dismounting Manual Disconnect Modules
• 20

  Mounting/Dismounting Auxiliary Terminal Packages
• 21

  Mounting/Dismounting Cross Connectors
• 21

  Mounting/Dismounting Swivel Label Holders

22

Wiring and Setting Up the System

• 22

  General Safety Considerations
• 22

  Wiring Terminals
• 23

  Connecting Power Supply
• 24

  Connecting Single Bus Controller Systems
• 24

  On Works
• 25

  Controller Systems
• 27

  Setting Address of Panel Bus I/O Modules
• 27

  Setting I/O Bus Switch
• 28

  Connecting Field Devices
• 29

  Commissioning I/O Modules
• 29

  Updating Software

30

Bus

• 31

  Connecting Via LON WORKS
• 31

  Connecting Via C-Bus
• 31

  Connecting Hmis or Laptops
• 31

  Connecting Modems

30

Connecting to External Systems or Interfaces

32

Description of the XCL8010 Controller Module

• 32

  Overview
• 33

  Features

38

Description of the I/O Modules

• 38

  Common Features

39

Troubleshooting

• 39

  Testing Wiring Connections
• 39

  Troubleshooting On the XCL8010 Controller

43

Appendix 1: System Protective Earth Grounding

• 43

  Excel 800 Systems and SELV
• 43

  Excel 800 Systems and Standard EN60204-1
• 43

  Earth Grounding of EN60204-1 Applicable Systems

45

Appendix 2: Remote Communications

• 45

  Approved Modems
• 45

  Modem or ISDN Terminal Adapter Connection
• 45

  Modem Requirements
• 45

  Troubleshooting

46

Appendix 3: Sensor Characteristics

• 46

  Balco 500
• 47

  NTC 20 K
• 50

  Ni1000Tk5000
• 51

  NTC 10 Kω