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Honeywell Excel 800 SYSTEM Installation And Commissioning Instructions

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HONEYWELL EXCEL 5000 OPEN SYSTEM
CONTENTS
Safety Information ............................................................. 3
General Safety Information ............................................ 3
Safety Information as per EN60730-1............................ 3
System Overview............................................................... 4
System Architecture....................................................... 4
I/O Modules ................................................................... 5
Interfaces and Bus Connections .................................... 8
Technical Data............................................................... 8
Planning ............................................................................. 9
Overview........................................................................ 9
Transformer Selection ................................................... 9
Fusing Specifications ................................................... 10
System Protective Earth Grounding............................. 10
Lightning Protection ..................................................... 10
Panel Bus Topologies .................................................. 10
Bus Topologies.......................................... 11
C-Bus Topologies ........................................................ 11
Accessories ................................................................. 11
Cable Specifications .................................................... 12
Dimensions .................................................................. 15
Mounting/Dismounting Modules .................................... 17
Wiring and Setting Up the System ................................. 23
General Safety Considerations .................................... 23
Wiring Terminals.......................................................... 23
Connecting Power Supply............................................ 24
Connecting Panel Bus and L
Controller Systems ...................................................... 26
Setting I/O Bus Switch ................................................. 28
Connecting Field Devices ............................................ 29
Commissioning I/O Modules ........................................ 30
Updating Software ....................................................... 30
Copyright © 2010 Honeywell GmbH  All Rights Reserved
Bus Mixed
INSTALLATION AND COMMISSIONING INSTRUCTIONS
Connecting via C-Bus .................................................. 32
Connecting HMIs or Laptops ....................................... 32
Connecting Modems .................................................... 32
Overview...................................................................... 33
Features....................................................................... 34
Description of the I/O Modules....................................... 39
Common Features ....................................................... 39
Analog Input Modules .................................................. 39
Analog Output Modules ............................................... 44
Binary Input Modules ................................................... 49
Relay Output Modules ................................................. 52
Floating Output Module................................................ 57
Mixed Panel Bus I/O Modules...................................... 61
Description of Extra Parts............................................... 64
Manual Disconnect Modules ........................................ 64
XS814 Auxiliary Terminal Package.............................. 65
XS830 Auxiliary Terminal Package.............................. 65
XS831 Auxiliary Terminal Package.............................. 65
Cross Connectors ........................................................ 66
XAL10 Swivel Label Holders........................................ 66
XAL11 Swivel Label Holders........................................ 66
XS816 Bridge Connectors ........................................... 66
LON Software Interface Description .............................. 67
Overview...................................................................... 67
XFL821 Analog Input Module ...................................... 67
XFL(R)822 Analog Output Module............................... 69
XFL823 Binary Input Module ....................................... 71
XFL(R)824 Relay Output Module................................. 72
Troubleshooting .............................................................. 73
Testing Wiring Connections ......................................... 73
I/O Modules Troubleshooting ....................................... 77
Excel 800 Systems and SELV ..................................... 81
Appendix 2: Remote Communications .......................... 83
3.4
Excel 800
SYSTEM
Bus.................................... 31
EN1B-0375GE51 R0910

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  Summary of Contents for Honeywell Excel 800 SYSTEM

  • Page 1: Table Of Contents

    Excel 800 Systems and Standard EN60204-1 ..... 81 Updating Software ............30 Earth Grounding of EN60204-1 Applicable Systems ... 81 Connecting to External Systems or Interfaces ..... 31 Appendix 2: Remote Communications ......83 Copyright © 2010 Honeywell GmbH  All Rights Reserved EN1B-0375GE51 R0910...
  • Page 2 Excel 800 Approved Modems ............83 Modem or ISDN Terminal Adapter Connection ....83 Modem Requirements ..........83 Troubleshooting............83 Appendix 3: Sensor Characteristics.......84 BALCO 500 ..............84 NTC 20 k..............85 PT 1000 ................86 NI1000TK5000 .............88 NTC 10 kΩ..............89 PT 3000 ................90 Trademark Information Echelon, LON, L , Neuron, are ORKS trademarks of Echelon Corporation registered in the United...
  • Page 3: Safety Information

    ► Pollution degree Pollution Degree 2, followed. suitable for use in residential If the Excel 800 System is modified in any way, except by ► controls, commercial controls, the manufacturer, all warranties concerning operation in a clean environment. and safety are invalidated.
  • Page 4: System Overview

    System Overview Excel 800 System Overview System Architecture An Excel 800 System consists of the XCL8010 Controller and various I/O modules. The XCL8010 Controller provides interface connections, which allow connection to external systems. Auxiliary parts enable special features. EBI /...
  • Page 5: I/O Modules

    Excel 800 System Overview I/O Modules Terminal Sockets Pluggable I/O modules must be mounted on the appropriate terminal sockets. Pluggable Panel Bus I/O modules and Pluggable I/O Modules pluggable L Bus I/O modules use the same ORKS There are 2 variants of pluggable I/O modules: terminal sockets.
  • Page 6 System Overview Excel 800 I/O Module Overview Panel Bus ORKS Description Inputs Outputs Manual controls LEDs module Bus module XF821 XFL821 Analog input module – – – XF822 XFL822 Analog output module – – 8 status LEDs XFR822 XFLR822 Analog output module –...
  • Page 7 Excel 800 System Overview Auxiliary Parts Corresponding Module Type Figure Information I/O modules XF… …821 Module allows disconnection XS812 …822 of individual I/O signals. …823 Manual disconnect modules Module allows disconnection …824 XS812RO of individual I/O signal. For …825 24 V applications, only. Two groups of seven internally-connected push-in For all pluggable Excel...
  • Page 8: Interfaces And Bus Connections

    System Overview Excel 800 Interfaces and Bus Connections Standards The Excel 800 System can be connected to the following Protection class IP20 devices and systems: Product standard EMC EN 60730-2-9 Panel Bus Testing electrical IEC68 components  For communication with up to 16 Panel Bus I/O modules ...
  • Page 9: Planning

    140 mA 90 mA XF830A 200 mA 95 mA XFU830A 200 mA 95 mA Table 10 Power consumption of Excel 800 System components depending on power supply Connectable Power Supplies Honeywell CRT Series (Europe) Transformer Primary side Secondary side CRT 2...
  • Page 10: Fusing Specifications

    -006 240/220 VAC 24 VDC, 600 mA System Protective Earth Grounding Table 12 Honeywell 1450 series transformers data Excel 800 Systems comply with SELV (Safety Extra-Low Voltage). Earth grounding is therefore not recommended. Standard Transformers (Europe, North America) However, if compliance with EN60204-1 is required, see Standard commercially available transformers used to Appendix 1.
  • Page 11: Lon Works Bus Topologies

    Excel 800 Planning Bus Topologies Accessories ORKS The L Bus is a 78-kilobit serial link that uses Besides the auxiliary parts of Table 5 on page 7, the ORKS transformer isolation so that the bus wiring does not have a following accessories are available.
  • Page 12: Cable Specifications

    Planning Excel 800 XW885 Cable Details Bus Termination Modules ORKS RJ45 plug with clip at front RS232 plug SHIELD sub-D female Type Description 209541 Bus termination module ORKS XAL-Term connection and ORKS termination module, which can be mounted on DIN rails and in fuse boxes XW885 Table 15 L...
  • Page 13 Cross-sectional area Echelon in their FTT-10A User Guide.  400 m (1300 ft)  100 m (300 ft)  The cable recommended by Honeywell is the level IV, Type of signal (Fig. 41 on p. 29) (Fig. 40 on p. 29) 22 AWG, solid core, non-shielded cable.
  • Page 14 Planning Excel 800 C-Bus Cables Note Observe national regulations for C-Bus cables!  For Europe, only shielded cable is permitted.  For the U.S., shielded or unshielded cable can be used. Cable type Description Recommended for J-Y-(ST)Y shielded, Europe, inside cabinet 2 x 2 x 0.8 twisted pair A-Y-(ST)Y...
  • Page 15: Dimensions

    Excel 800 Planning Dimensions Controller Module 92.75 Fig. 11 Controller module, dimensions (in mm) Pluggable I/O Modules 89.5 94.1 LOCK SCREW-TYPE 30.6 TERMINALS SWIVEL LABEL HOLDER XS814 Aux. Terminal Package (optional) 51.5 Fig. 12 Pluggable I/O modules (shown with manual overrides), including XS814 Aux. Terminal Package, dimensions (in mm) EN1B-0375GE51 R0910...
  • Page 16 External COM b COM b 24V~ 24V~ 24V~0 24V~0 24V for relay 1...5 Honeywell Binary Inputs Analog Inputs Analog Outputs 24V Relays B8 B9 B10 B11 B12 AI5 AI6 AI7 AI8 AO6 AO7 AO8 IN1 IN2 IN3 IN4 IN5 IN6...
  • Page 17: Mounting/Dismounting Modules

     When using both Panel Bus and L Bus I/O ORKS energize the system. modules in an Excel 800 System, group both Panel Bus Do not reconnect the power supply until you have ► modules (light-gray) and L Bus I/O modules ORKS completed the installation.
  • Page 18 I/O modules separately. When using both Panel Bus and L ► ORKS I/O modules in an Excel 800 System, L ORKS I/O modules must be connected to the controller via LON terminals 11 … 14. Position the bridge connector on terminals 71 … 74 of the right-hand terminal socket or mixed I/O module or controller and on terminals 75 …...
  • Page 19: Mounting/Dismounting Electronic Modules

    Excel 800 Mounting/Dismounting Modules Mounting/Dismounting Electronic Modules Dismounting Sockets Disconnecting Sockets Mounting Electronic Modules Release all bridge connectors before removing the controller module and/or the terminal sockets and/or mixed I/O modules from the DIN rail. Note Electronic modules can be removed from or inserted into the Press down at the same time both the gray side wings ►...
  • Page 20: Mounting/Dismounting Manual Disconnect Modules

    Mounting/Dismounting Modules Excel 800 Mounting/Dismounting Manual Disconnect Dismounting Electronic Modules Modules Note XS812 and XS812RO Manual Disconnect Modules are Electronic modules can be removed from or inserted into the mounted on the terminal socket appropriate for the sockets without switching off the power supply. The electronic module, see Table 4 on page 6.
  • Page 21: Mounting/Dismounting Auxiliary Terminal Packages

    Excel 800 Mounting/Dismounting Modules Mounting/Dismounting Auxiliary Terminal Operating the Individual Switches Packages Use a screwdriver to open/close the appropriate ► disconnector switches of the manual disconnect modules. The XS814 Auxiliary Terminal Package can be mounted on any pluggable I/O module. The XS830 and XS831 Auxiliary Terminal Packages are suitable for mixed I/O modules, only.
  • Page 22: Mounting/Dismounting Cross Connectors

    Mounting/Dismounting Modules Excel 800 Mounting/Dismounting Cross Connectors Mounting/Dismounting Swivel Label Holders Note The long cross connector (incl. in the scope of the delivery) Note can be mounted to the XS824-25 or XSU824-25, as A swivel label holder is included in the scope of delivery of required (see Fig.
  • Page 23: Wiring And Setting Up The System

    Excel 800 Wiring and Setting Up the System Wiring and Setting Up the System General Safety Considerations Wiring Terminals  When connecting the XCL8010 Controller Module or Wiring Push-In Terminals Excel 800 I/O modules, both VDE, National Electric Code The terminal sockets of the pluggable I/O modules are (NEC) or equivalent, and any local regulations con- available in versions (XS821-22, XS823, and XS824-25) cerning grounding and zero voltage must be observed.
  • Page 24: Connecting Power Supply

    Connecting Power Supply Additional Transformer Connect the additional transformer in a second room or ► The Excel 800 System can be powered by one or more cabinet to terminals 73 and 74 or 77 and 78 of an external transformers. I/O module.
  • Page 25: Connecting Single Bus Controller Systems

    Excel 800 Wiring and Setting Up the System Connecting Single Bus Controller Systems Panel Bus I/O Modules in Separate Rooms In this scenario, communication and reference voltage This section describes how to connect a controller system (24 V0) must be connected between the rooms. which uses Panel Bus I/O modules, only or L ORKS Connect the last module of room 1 to the first module of...
  • Page 26: On Works

    Wiring and Setting Up the System Excel 800 Connecting Panel Bus and L LonWorks Bus I/O Modules in Separate Rooms ORKS Mixed Controller Systems In this scenario, only communication lines must be connected between the rooms. Connect the last module of room 1 to the first module of Connecting I/O Modules with Each Other ►...
  • Page 27 Excel 800 Wiring and Setting Up the System Fig. 36 Mixed bus system – correct wiring Fig. 37 Mixed bus system – incorrect wiring EN1B-0375GE51 R0910...
  • Page 28: Setting Address Of Panel Bus I/O Modules

    Wiring and Setting Up the System Excel 800 Setting Address of Panel Bus I/O Modules Setting I/O Bus Switch During CARE engineering, each Panel Bus I/O module is Set the I/O Bus switch S2 of the XCL8010 Controller ► assigned its own unique address. For the sake of clarity for Module depending on the modules connected to maintenance personnel, it is recommended that you terminals 71 …...
  • Page 29: Connecting Field Devices

    Excel 800 Wiring and Setting Up the System Connecting Field Devices Cabling Field Devices Connecting Field Devices with Power Supply Cable Routing Depending on the distance from the controller, field devices Route low-voltage signal and output cables separately from can be supplied by the controller or need a separate mains cables.
  • Page 30: Commissioning I/O Modules

    Wiring and Setting Up the System Excel 800 Commissioning I/O Modules Bus I/O modules, their firmware will be automatically updated, too. In this example, newer Panel Bus I/O module firmware is, indeed, available for all but the XF830A Mixed Commissioning Panel Bus I/O Modules Panel Bus I/O modules.
  • Page 31: Connecting To External Systems Or Interfaces

    Observe the rules regarding electrostatic discharge. ► doubly-terminated FTT network Connecting via L ORKS Via a L Bus, an Excel 800 System can be ORKS connected to other controller systems, to additional Bus I/O modules, or to laptops. ORKS Fig. 44...
  • Page 32: Connecting Via C-Bus

    Table 27 XCL8010 C-Bus termination switch settings Connecting Modems How to Shield An Excel 800 System can be connected to a modem or an ISDN terminal adapter via the Modem Interface of the In principle, data transmitting cables should be shielded in XCL8010 Controller Module by means of the XW586 cable.
  • Page 33: Description Of The Xcl8010 Controller Module

    Excel 800 Description of the XCL8010 Controller Module Description of the XCL8010 Controller Module Overview PC or HMI Excelon LonWorks Bus Modem ORKS Panel Bus I/O modules C-Bus ORKS XL12 XL500 Fig. 47 Connections to the XCL8010 Controller Legend Power supply for I/O modules I/O Bus communication terminals interface ORKS...
  • Page 34: Features

    Description of the XCL8010 Controller Module Excel 800 Features XCL8010 Terminals Interface and Terminals ORKS The XCL8010 Controller Module features  An RJ45 socket serving as an interface to connect laptops to the L ORKS 8 7 6 5 4 3 2 1 ...
  • Page 35 Excel 800 Description of the XCL8010 Controller Module C-Bus Tx LED and Rx LED HMI Interface The XCL8010 Controller Module is equipped with a Tx LED The controller module is equipped with an HMI Interface for (status: yellow/OFF) and an Rx LED (status: yellow/OFF). the connection of HMIs, e.g., the XI582 or the XI882A, or a laptop (with XL-Online/CARE).
  • Page 36 Description of the XCL8010 Controller Module Excel 800 Power LED (2, green) Alarm and Power LEDs Normal operation The XCL8010 Controller Module is equipped with an alarm Flashing One or more of the internal voltage LED and a power LED. supplies are outside of the permissible ranges.
  • Page 37 Excel 800 Description of the XCL8010 Controller Module Modem Interface I/O Bus Switch S2 The controller module is equipped with a modem interface The XCL8010 Controller Module features a 2-position I/O for the connection of a modem or an ISDN terminal adapter. Bus switch S2.
  • Page 38 Description of the XCL8010 Controller Module Excel 800 C-Bus Termination Switch S1 The XCL8010 Controller Module features a 3-position C-Bus termination switch S1. This switch must be set in accordance with the given C-Bus configuration. Fig. 58 C-Bus termination switch Switch Baud rate setting S1...
  • Page 39: Description Of The I/O Modules

    Excel 800 Description of the I/O Modules Description of the I/O Modules Common Features Analog Input Modules Switches located on the Terminal Socket Types of Analog Input Modules, Terminal Socket Feature Function Type Description Housing  LED test, see section "Troubleshooting" Service XF821 Panel Bus analog input...
  • Page 40 Description of the I/O Modules Excel 800 Terminals Technical Data Input  0(2) ... 10 VDC  0(4) ... 20 mA (via external 499 Ω/0.25% resistor  NTC20kΩ (-50…+150 °C; default)  PT1000-1 (-50…+150 °C)  PT1000-2 (0…+400 °C) AI2 AI3 AI4 AI5 AI6 AI7 AI8 AI1 AI2 ...
  • Page 41 Excel 800 Description of the I/O Modules Internal Impedance when Connecting Sensors Fig. 61 Analog input low impedance (input circuit for PT1000, Balco500, PT3000, NI1000TK5000, slow binary input) Fig. 62 Analog input high impedance (input circuit for voltage input for active sensors) Fig.
  • Page 42 Description of the I/O Modules Excel 800 Connection Examples Active Sensor and Potentiometer Fig. 64 Analog input module, wiring example 1 For fusing specifications see section "Fusing Specifications" on page 10. EN1B-0375GE51 R0910...
  • Page 43 Excel 800 Description of the I/O Modules Passive Sensor and 0 (4) … 20 mA Signal Fig. 65 Analog input module, wiring example 2 EN1B-0375GE51 R0910...
  • Page 44: Analog Output Modules

    Description of the I/O Modules Excel 800 Analog Output Modules In the event of communication problems, the analog outputs will move to the safety positions you have configured in Types of Analog Output Modules, Terminal Socket CARE, see analog output point description in the CARE – User Guide, EN2B-0182GE51 / 74-5587.
  • Page 45  The feedback signal on the L network ORKS nvoAoActPosnFb[ ] will have a value of 0…100% and a Honeywell state of -1.  The status LED (red) of the analog output will flash to indicate “manual override.” When a manual override of the XFR822/XFLR822 is set to 0…100%, and the corresponding analog output has not...
  • Page 46 Description of the I/O Modules Excel 800 Connection Example Fig. 69 Analog output connection example For fusing specifications see section "Fusing Specifications" on page 10. EN1B-0375GE51 R0910...
  • Page 47 Excel 800 Description of the I/O Modules This updating (synchronization) is performed: Synchronization Behavior of Analog Output  If the calculated position of the actuator Module Configured as Floating Output < lower synchronization threshold (2%) In order to regularly update the real actuator position with = synchronization towards 0% the calculated position and thus ensure that the actuator ...
  • Page 48 Description of the I/O Modules Excel 800 Fig. 71 Connection example with Relay Module MCE 3 The relay module facilitates the control of peripheral devices with high load via the analog outputs.  Input terminal 16 of MCE3 controls the N.O. contact K3. ...
  • Page 49: Binary Input Modules

    Excel 800 Description of the I/O Modules Binary Input Modules Terminals Types of Binary Input Modules, Terminal Socket Type Description Housing XF823 Panel Bus binary input module Light-gray XFL823 Bus binary input Dark-gray ORKS module BI1 BI2 BI3 BI4 BI5 BI6 BI7 BI8 BI9 BI10 BI11BI12 1 2 3 4 5 6 XS823...
  • Page 50 Description of the I/O Modules Excel 800 Technical Data Configuration as Fast Totalizer Using CARE, the binary inputs can be configured as fast totalizers for operation in conjunction with devices equipped Input type Dry-contact or open collector with an open collector output. Current rating (closed 2 mA input)
  • Page 51 Excel 800 Description of the I/O Modules Connection Example Fig. 75 XF823 connection examples For fusing specifications, see section "Fusing Specifications" on page 10. EN1B-0375GE51 R0910...
  • Page 52: Relay Output Modules

    Description of the I/O Modules Excel 800 Relay Output Modules In the event of communication problems, the relay outputs will move to the safety positions you have configured in CARE, see relay output point description in the CARE – Types of Relay Output Modules, Terminal Socket User Guide, EN2B-0182GE51 / 74-5587.
  • Page 53 Relay 6 common contact R6 COM Status LEDs with Manual Overrides Shield connection (functional earth), internally connected to the DIN rail Honeywell Table 54 Description of relay output module terminals --AUTO Fig. 78 Manual overrides (toggle switches) The … R 824 Relay Output Modules are equipped with manual overrides: one for each relay output.
  • Page 54 Description of the I/O Modules Excel 800 Manual Override in the AUTO Position Manual Override in the ON Position When a manual override of the … R 824 Relay Output When a manual override of the … R 824 Relay Output Module is set to the “AUTO”...
  • Page 55 Excel 800 Description of the I/O Modules Connection Example XF824A RELAY OUTPUT MODULE CROSS CONNECTOR (FACTORY-MOUNTED) SHIELD INTERNALLY CONNECTED TO DIN RAIL OPTIONAL AUX. TERMINAL PACKAGE XS814 A1 A2 A3 A4 A5 A6 A7 B1 B2 B3 B4 B5 B6 B7 1 2 3 4 5 6 7 1 2 3 4 5 6 7 FIELD DEVICE...
  • Page 56 Description of the I/O Modules Excel 800 XF824A RELAY OUTPUT MODULE CROSS CONNECTOR (FACTORY-MOUNTED) SHIELD INTERNALLY CONNECTED TO DIN RAIL OPTIONAL AUX. TERMINAL PACKAGE XS814 A1 A2 A3 A4 A5 A6 A7 B1 B2 B3 B4 B5 B6 B7 1 2 3 4 5 6 7 1 2 3 4 5 6 7 FIELD DEVICE FIELD DEVICE...
  • Page 57: Floating Output Module

    Excel 800 Description of the I/O Modules Floating Output Module WARNING Features Risk of electric shock or equipment damage!  Type: XFR825 Floating Output Module Low voltage and line voltage must not be wired within the same relay block.  Housing: light-gray Wire low voltage e.g., to relay block 1 and line voltage to ►...
  • Page 58 Flashing Flashing Table 59 LED behavior (for e.g., floating output 1) Fig. 82 Terminal assignment and internal connections of floating output module Status LEDs with Manual Overrides Honeywell Ter- Signal Comment minal 71, 75 2-wire communication bus (LON/Panel Bus) COM a...
  • Page 59 Excel 800 Description of the I/O Modules Configured Floating Relay Output If a floating relay output has been configured, the following applies: The corresponding manual override can be used to adjust the respective floating actuator so that it drives to any desired position between fully closed (0%) and fully open (100%).
  • Page 60 Description of the I/O Modules Excel 800 Connection Example XFR825 FLOATING OUTPUT MODULE CROSS CONNECTOR (FACTORY-MOUNTED) SHIELD INTERNALLY CONNECTED TO DIN RAIL OPTIONAL AUX. TERMINAL PACKAGE XS814 A1 A2 A3 A4 A5 A6 A7 B1 B2 B3 B4 B5 B6 B7 1 2 3 4 5 6 7 1 2 3 4 5 6 7 FLOATING ACTUATOR WITH 230VAC...
  • Page 61: Mixed Panel Bus I/O Modules

    24V~ 24V~ 24V~0 24V~0 24V for relay 1...5 per mixed 24 VDC/VAC – Honeywell Binary Inputs Analog Inputs Analog Outputs 24V Relays Panel Bus I/O max. 3 A resistive or induc- B8 B9 B10 B11 B12 AI6 AI7 AI8...
  • Page 62 Description of the I/O Modules Excel 800 Terminals BINARY ANALOG ANALOG 24 V RELAYS INPUTS INPUTS OUTPUTS JUMPER JUMPER JUMPER JUMPER JUMPER EXT. 24VAC FOR B8 B9 AI5 AI6 AI7 AI8 B10 B11 B12 AO5 AO6 AO7 RELAY COMMON 8 9 10 11 12 17 18 19 20 25 26 27 AI1 AI2...
  • Page 63 Excel 800 Description of the I/O Modules Connection Example B7 B8 B9 B10 B11 B12 9 10 11 12 B1 B2 B3 B4 B5 B6 G1 G2 41 42 Fig. 89 XF830A Connection example For fusing specifications see section "Fusing Specifications" on page 10. For internal connections of auxiliary terminal modules, see section “XS830 Auxiliary Terminal Package”...
  • Page 64: Description Of Extra Parts

    Description of Extra Parts Excel 800 Description of Extra Parts Manual Disconnect Modules Types Manual disconnect Corresponding I/O modules module XF82… XS812 …821 …822 …823 XS812RO …824 …825 Table 62 Manual disconnect modules For mounting the manual disconnect modules, see Fig. 24 on page 20.
  • Page 65: Xs814 Auxiliary Terminal Package

    Excel 800 Description of Extra Parts XS814 Auxiliary Terminal Package Terminal Assignment A7 A8 A9 B7 B8 B9 Features 7 8 9 7 8 9  Type: XS814 Auxiliary Terminal Package  For mounting onto already-installed pluggable I/O modules in order to equip them with additional terminals. ...
  • Page 66: Cross Connectors

    Description of Extra Parts Excel 800 Cross Connectors XAL11 Swivel Label Holders XS815 Cross Connector Features  Type: XAL11 Swivel Label Holder.  For connecting the common terminals of all six relays of  Supplied with the mixed I/O module. the XFL824 and XFLR824 Relay Output Modules and ...
  • Page 67: Lon Software Interface Description

    The “Excel 800 I/O Module and XL12 LNS Plug-In” tool can be downloaded free of charge (URL: 0(2)…10V nvoAiValuePct http://plugin.ge51.honeywell.de/ ) and launched from any Slow binary input nvoAiSwitch LNS (LNS3.08 or LNS Turbo) or LCA-based network management tool, e.g., LonMaker for Windows or CARE Other Sensors 8.02.
  • Page 68 LON Software Interface Description Excel 800 Default Service Type Temperature Sensor Output – nvoAiTempP[ ] The default service type of these variables is If configured for temperature sensor input (but not from unacknowledged. PT1000-2 temperature sensors), this network variable output represents the temperature for the appropriate input. Range: see Table 44 and Table 45 on page 40.
  • Page 69: Xfl(R)822 Analog Output Module

    Excel 800 LON Software Interface Description XFL(R)822 Analog Output Module Analog Output Control Level – nviAoValuePct[ ] This network variable is used to drive the analog output to For the XFL822/XFLR822 Analog Output Module, the 0 … 100%. open-loop actuator object has been assigned per If both nviAoSwitch[ ] and nviAoValuePct[ ] receive valid output.
  • Page 70 LON Software Interface Description Excel 800 Analog Output Feedback – nvoAoPosnFb[ ] Analog Output Command – nviAoSwitch[ ] This value represents the current status of the analog output This network variable is used to drive the analog output to including feedback related to manual override initiated from 0 …...
  • Page 71: Xfl823 Binary Input Module

    Excel 800 LON Software Interface Description XFL823 Binary Input Module Fast Binary Input – nvoDiSwitch[ ] This network variable output represents the logical state of a One instance of the L open-loop sensor object has fast binary input connected to the binary input terminals. been assigned per input of the XFL823 Binary Input Module.
  • Page 72: Xfl(R)824 Relay Output Module

    LON Software Interface Description Excel 800 XFL(R)824 Relay Output Module Relay Output Command – nviDoSwitch[ ] This network variable is used to drive the relay output. One instance of the L open-loop sensor object has It is typically bound to a L control device issuing an ORKS been assigned per input of the XFL824/XFLR824 Relay...
  • Page 73: Troubleshooting

    Excel 800 Troubleshooting Troubleshooting Testing Wiring Connections Push-in terminals feature small holes (1 mm in diameter) which can be used to measure the signals. Insert a probe (1) as shown on the right. ► Fig. 109 Testing wiring connections Troubleshooting on the XCL8010 Controller The following LEDs of the XCL8010 Controller can be used for troubleshooting purposes: ...
  • Page 74 Troubleshooting Excel 800 Alarm LED (red) Case Alarm LED Meaning Remedy Normal operation. No action necessary. Watchdog alarm output is powered Try powering down and then ► – The controller has encountered a powering up the XCL8010. hardware problem If problem persists, check and – if ►...
  • Page 75 Excel 800 Troubleshooting Service LED ORKS Fig. 110 Flashing pattern of the L service LED ORKS The L service LED of the controller module displays the following flashing patterns indicating possible failure modes: ORKS case When can it occur? Meaning Remedy Node is configured and running normally.
  • Page 76 Troubleshooting Excel 800 C-Bus Tx and Rx LEDs case C-Bus LEDs Meaning Remedy If the C-bus is functioning properly, then the Both LEDs are flashing No action necessary XCL8010 Controller is functioning properly. If the C-bus is not functioning properly, then Check C-bus termination switch S1 ►...
  • Page 77: I/O Modules Troubleshooting

    Excel 800 Troubleshooting I/O Modules Troubleshooting Check if the power supply voltage level is OK and that there is no high voltage (> 24 VAC or > 40 VDC) connected to the ► inputs/outputs of the …821, …822, …823 I/O modules. Replace the problem I/O module with another module of the same kind.
  • Page 78 Troubleshooting Excel 800 Service LED of I/O Modules case Service LED Meaning Remedy If the power LED is also OFF, then ► Replace hardware. LED remains OFF after power-up – Defective device hardware – Possible power supply problems, clock problems, defective processor ...
  • Page 79 Excel 800 Troubleshooting LED Test for I/O Modules (pluggable I/O modules, only) Press the service button S1 of the pluggable I/O module, e.g. using a paperclip. ► – The service LED and all other LEDs of that Panel Bus I/O module light up for as long as the service button is pressed. Correct behavior Power LED ON continuously (if it flashes, check the 24 VAC power supply)
  • Page 80 Internal undervoltage detection has been Replace hardware ► activated Table 84 Failure modes of floating output modules A “Frequently Asked Questions and Troubleshooting” document is available via the Honeywell Technical Assistance Center (TAC) or, for Honeywell employees, on the Intranet under: http://web.ge51.honeywell.de/tac EN1B-0375GE51 R0910...
  • Page 81: Appendix 1: System Protective Earth Grounding

    Furthermore, SELV offers the greatest possible safety For connection details, refer to the following examples. ► against electrical impact. To support SELV, all Honeywell external (CRT series) or Example 1 internal transformers comply with standard EN60742. Connecting a single transformer with multiple XCL8010 Earth grounding is therefore not recommended.
  • Page 82 Appendix 1: System Protective Earth Grounding Excel 800 Example 2 Example 3 Connecting an Excel 800 System together with other Connecting a C-Bus with controllers earth-grounded as per controllers earth-grounded as per EN60204-1. EN60204-1. Notes Notes  Use a noise-free earth ground inside the cabinet.
  • Page 83: Appendix 2: Remote Communications

    XCL8010 Controller Module. A “Frequently Asked Questions and Troubleshooting” document is available via the Honeywell Technical Assistance Center (TAC) or, for Honeywell employees, on Notes the Intranet under: Remote communication via modem or ISDN terminal http://web.ge51.honeywell.de/tac...
  • Page 84: Appendix 3: Sensor Characteristics

    Appendix 3: Sensor Characteristics Excel 800 Appendix 3: Sensor Characteristics Note The following sensor characteristics do not include failures due to:  Sensor failures  Wiring resistance or wiring failures  Misreadings due to a meter connected to measure resistance or voltage at the input BALCO 500 Temp.
  • Page 85: Ntc 20 K

    Excel 800 Appendix 3: Sensor Characteristics NTC 20 k Temp. Resistance Terminal Temp. Resistance Terminal Temp. Resistance Terminal Temp. Resistance Terminal [°C] voltage [V] [°C] voltage [V] [°C] voltage [V] [°C] voltage [V] [k [k [k [k -50.0 1659 8.78 53.8 6.30 60.0...
  • Page 86 Appendix 3: Sensor Characteristics Excel 800 PT 1000 Temp. Resistance Terminal Temp. Resistance Terminal Temp. Resistance Terminal Temp. Resistance Terminal [°C] voltage [V] [°C] voltage [V] [°C] voltage [V] [°C] voltage [V] [ [ [ [ -50.0 0.312 10.0 1039 0.401 70.0 1271...
  • Page 87 Excel 800 Appendix 3: Sensor Characteristics Temp. Resistance Terminal Temp. Resistance Terminal Temp. Resistance Terminal Temp. Resistance Terminal [°C] voltage [V] [°C] voltage [V] [°C] voltage [V] [°C] voltage [V] [ [ [ [ 190.0 1722 0.647 250.0 1941 0.723 310.0 2156 0.797...
  • Page 88: Ni1000Tk5000

    Appendix 3: Sensor Characteristics Excel 800 NI1000TK5000 Temp. Resistance Terminal Temp. Resistance Terminal Temp. Resistance Terminal Temp. Resistance Terminal [°C] [Ω] voltage [V] [°C] [Ω] voltage [V] [°C] [Ω] voltage [V] [°C] [Ω] voltage [V] 1081.4 0.416 1316.3 0.502 1580.2 0.597 871.7 0.338...
  • Page 89: Ntc 10 Kω

    Excel 800 Appendix 3: Sensor Characteristics NTC 10 kΩ Temp. Resistance Terminal Temp. Resistance Terminal Temp. Resistance Terminal Temp. Resistance Terminal [°C] voltage [V] [°C] voltage [V] [°C] voltage [V] [°C] voltage [V] [k [k [k [k 7.904 18.087 3.998 3.099 1.092 0.765...
  • Page 90 Appendix 3: Sensor Characteristics Excel 800 PT 3000 Temp. Resistance Terminal [°C] voltage [V] [k 2.823 1.018 2.868 1.033 2.913 1.047 2.957 1.061 3.002 1.076 3.046 1.090 3.090 1.104 3.134 1.118 3.178 1.132 3.222 1.146 3.266 1.160 3.310 1.173 3.353 1.187 3.397 1.200...
  • Page 91 Excel 800 Appendix 3: Sensor Characteristics EN1B-0375GE51 R0910...
  • Page 92 Excel 800 Manufactured for and on behalf of the Environmental and Combustion Controls Division of Honeywell Technologies Sàrl, Rolle, Z.A. La Pièce 16, Switzerland by its Authorized Representative: Automation and Control Solutions Honeywell GmbH Böblinger Strasse 17 71101 Schönaich Germany...

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