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QSS-3705
Frontier QSS-3705 Manuals
Manuals and User Guides for Frontier QSS-3705. We have
1
Frontier QSS-3705 manual available for free PDF download: Service Manual
Frontier QSS-3705 Service Manual (904 pages)
QSS-37 series
Brand:
Frontier
| Category:
All in One Printer
| Size: 35.09 MB
Table of Contents
Table of Contents
7
Service Manual
1
Notes to Service Personnel
3
Explanation of Manual
4
About the Chapters
4
Description for each Specification
4
Symbols Used in this Manual
4
Abbreviations for Processing Solutions Used in this Manual
5
Table of Contents
7
1 Cautions for Work
23
Description of Warnings (Signal Words)
24
Location of Warning Labels
25
For Safe Operation
30
Electrical Parts
33
Laser Precautions
34
2 Replacement and Adjustment of Parts
37
Table of Contents
38
System List
39
System List
40
Removing Covers
41
Removing Covers (Printer Section)
41
Removing each Cover (Processor Section) [Print Sorter Unit (6-Inch Type, 17/14 Orders)] [F
43
Removing each Cover (Processor Section) [Print Sorter Unit (6-Inch Type, 17/14 Orders)] [N] [Sm
45
Removing each Cover (Processor Section) [Print Sorter Unit (6-Inch Type, 17/14 Orders)] [J
47
Removing each Cover (Processor Section) [Print Sorter Unit (10-Inch Type)]
50
Adjusting Belt Tension
52
Adjusting the Belt Tension (Printer Section)
52
Adjusting the Belt Tension (Processor Section) (QSS-3704/3705/LP7700/LP7900)
57
Adjusting the Belt Tension (Colorimeter)
59
Magazine Section
60
Checking the Paper Magazine
60
Adjusting the Zigzagging of the Paper Magazine Deck
63
Paper Supply Unit
71
Removing the Paper Supply Unit
71
Removal and the Right Angle Adjustment of the Cutter Unit
73
Adjusting the Timing of the Paper Supply Pressure Change Sensor
76
Adjusting the Paper Hold Timing of the Paper Hold Motor
79
Adjusting the CVP Imprint Pressure
81
Removing Paper Supply Unit a
83
Paper Supply Unit A2
85
Removing Paper Supply Unit A2
85
Exposure Advance Unit
87
Removing the Exposure Advance Unit
87
Replacing the Pressure Guide in the Exposure Advance Unit
89
Banding Adjustment for the Exposure Advance Unit
90
Banding Shooting
96
Paper Advance Unit 1
99
Removing Paper Advance Unit 1
99
Paper Advance Unit 2
100
Removing Paper Advance Unit 2
103
Removing the Paper Advance Pressure Change Motors (Right and Left) and Adjusting the Pressure Timing for the Arm(S)
106
Adjusting the Arm Position
109
Processor Loading Unit
111
Removing the Processor Loading Unit
111
Laser Unit
112
Replacing and Adjusting the Position of the Laser Unit
112
Zigzag Adjustment
118
Adjusting the Zigzagging of the Paper Advance Section
118
How to Adjust the Zigzagging in Paper Supply Unit A2
122
Drive Section
132
Adjusting Backlash of the Dryer Rack (Qss-3701/3702/3703/Lp7500/Lp)
132
Adjusting the Position of the Dryer Rack
134
Adjusting the Drive Motor Belt Tension
136
Adjusting Backlash of Dryer Rack (Lower) (Qss-3704/3705/Lp7700/Lp)
137
Adjusting Backlash of Dryer Rack (Upper) (Qss-3704/3705/Lp7700/Lp)
140
Order Sorter Section
143
Adjusting the Stop Position of the Print Receiving Tray [Print Sorter Unit (6-Inch Type, 17/14 Orders)]
143
Removing the Print Conveyor Unit
146
Replacing the Print Receiving Tray [Print Sorter Unit (6-Inch Type, 17/14 Orders)
149
Replacing the Paper Tray [Print Sorter Unit (10-Inch Type)]
152
Removing the Print Sorter Unit [Print Sorter Unit (6-Inch Type, 17/14 Orders)]
154
Adjusting the Stop Position of the Paper Guide [Print Sorter Unit (10-Inch Type)]
158
Colorimeter Section
160
Replacing the Colorimeter and the Calibration Plate
160
Adjusting the Height of the Colorimeter
165
F Replenishment Unit [F]
169
Removing F Replenishment Unit (QSS-3701/3702/3703/LP7500/LP7600) [F]
169
Removing the Replenishment Cartridge Installation Section [F]
173
Replacing the Replenishment Cartridge Opening Motor [F]
174
Replacing the Replenishment Solution Level Sensor [F]
176
Output Check for the Cartridge Flushing Valve and Replenishment Cartridge Cleaning Pump [F
177
Position of the Replenishment Solution Collection Hoses [F]
178
Removing the Tablet Replenishment Unit [J
179
Replacing the Module [J
180
Replacing the Drum Drive Motor [J
181
Replacing the Elevator Motor [J
183
Adjusting the Tension of the Elevator Chain [J
185
Adjusting the Position of the Elevator Upper Sensor [J
187
Adjusting the Position of the Elevator Middle Sensor [J
189
Adjusting the Position of the Elevator Lower Sensor [J
191
Cleaning Method of the Drum of Module [J
192
Replacing the Stb Tablet Conveyor Motor [J
195
Replacing the Replenisher Pump and the Water Supply Pump [Sm
197
Replacing the Probe [Sm
201
Adjusting the Sensitivity of the Replenisher Solution Sensor [Sm
203
Status Display
215
Debug Mode (Saving the Logdata)
216
Paper Specification Registration/Setup
218
Nce Mode
222
Brightness of the Edge
226
Exposure Adjustment
229
Sample Images for Evaluating Image Quality (Sample 1/Sample)
231
Magazine Registration/Setup
235
Data Initialization
237
Print Sensor Adjustment
239
Standard Replenishment Amount Setting[F
241
Pump Output Amount Setting[F
242
Pump Output Amount Setting [N] [Sm
244
Auto Cleaning Water Output Amount Setting[F
245
Total Replenishment Amount Display[F
250
Total Replenishment Amount Display [N
251
Total Replenishment Amount Display [Sm
252
Correction Setting [Sm
254
Counter [J
255
Cleaning Water Amount Setting[F
258
Cleaning Water Amount Setting [N] [Sm] [J
259
Drive Motor Revolution Count Setting
260
Display Processor Working Information[F
261
Processor Set up Mode[F
262
Dryer Section Setting (Auto Setup)
264
Refilling Water Amount Setting [N
266
Refilling Water Amount Setting [Sm
267
Basic Kit Setting [J
269
Kit Correction [J
271
Refilling Water Amount Setting [J
272
Pump Output Amount Setting [J
274
Operation Check [J
275
Manual Kit Change [J
276
Dryer Lane Select Operation Setting
277
Colorimeter Unit Adjustment
279
Input Check (Printer)
282
Input Check (Processor) [F
287
Input Check (Processor) [N
290
Input Check (Processor) [Sm
292
Input Check (Processor) [J
294
Output Check (Printer)
296
Output Check (Processor) [F
299
Output Check (Processor) [N
302
Output Check (Processor) [Sm
303
Output Check (Processor) [J
304
Reading and Writing Data
306
System Version Check
308
System Upgrade for each Control Pcb (Cpu)
310
Operation Information
312
Machine Specification
313
Image Path Check
315
Printer I/F Main Pcb Self-Diagnostic
317
Arcnet Self-Diagnostic (Details of Modes)
319
Arcnet Self-Diagnostic (Diagnosis)
322
Arcnet Self-Diagnostic (Results)
327
Laser Self-Diagnostic (Details of Modes)
329
Laser Self-Diagnostic (Diagnosis Auto)
333
Laser Self-Diagnostic (Diagnosis Manual)
336
Laser Self-Diagnostic (Starting/Exiting)
338
Network Self-Diagnostic
340
Paper Sensor Adjustment
343
Paper Guide Width Correction
345
Paper Advance Unit Correction
347
Exposure Magnification Correction
350
Exposure Position Adjustment
352
Exposure Magnification Fine Adjustment
357
Paper Advance Length Correction
360
Arm Unit 1 Zigzagging Correction
362
Paper Guide Width Correction (for each Paper Width)
365
Exposure Center Correction
366
Exposure Advance Adjustment
370
Paper Pressure Operation Correction
379
Installing the System Program
383
4000 4. Troubleshooting
385
Table of Contents
389
Symptom Due to the Connection Failure of Wiring (Processor)
404
Checking the Connection between the Pc and Printer
414
Recovery Procedure 1 from the Replenishment Error
421
Recovery Procedure 2 from the Replenishment Error
422
Recovery Procedure 3 from the Replenishment Error
423
Taking Countermeasures after the Errors No.05916 to No.05921 Occurs
425
No. 00500[N] Add Water to the Refilling Water Tank
426
No. 00503[N] [Sm] Empty the Effluent Tank
429
No. 00505 Remove the Prints from the Print Sorter Unit
430
No. 00506 Close the Dryer Cover
431
No. 00507 Close the Processor Top Cover
432
No. 00508 Paper Remains in the Processor. Are You Sure You Want to Turn the Drive off
433
No. 00515 Set the Rack Stopper
435
No. 00520 Sensors May be Dirty
436
Attention Message: Processor
436
No. 00521 Remove the Prints from the Sorter Tray (Large)
437
No. 00600[J] the Tablet Cartridge Is Empty. CD
438
No. 00601[J] the Tablet Cartridge Is Empty.bf
438
No. 00602[J] the Tablet Cartridge Is Empty. Stb
438
No. 00603[J] Add Water to the Water Supply Tank
439
No. 00604[J] Add Water to the Sw/Dw Tank
440
No. 00605[J] Attach the Tablet Cartridge. CD
441
No. 00607[J] Attach the Tablet Cartridge. Stb
441
Attention Message: Tablet Replenishment
442
No. 00609[J] the Tablet Kit Is Empty
443
No. 00610[J] Empty the Effluent Tank
444
No. 00700[Sm] Replace the Replenishment Package with a New One.p
445
No. 00702[Sm] Add Water to the Water Supply Tank
447
No. 00703[Sm] Would You Like to Initialize the Remaining Amount of the Replenishment Package
448
No. 00705[Sm] Replace the Replenishment Package with a New One.p
450
No. 00906[F] It Is Ready to Replace the Replenisher Cartridge
454
No. 00914[F] Psr Is Running out
461
No. 00916[F] Psr Is Empty
462
No. 01026 Close the Printer Top Cover
464
No. 01029 the Measurement Failed. Measure It Again
465
No. 01074 Sensors May be Dirty
468
No. 01552 the Paper in the Colorimeter Is too Short. It Cannot be Measured
474
No. 01555 the Calibration Plate Data Is out of Range
475
No. 01556 the Colorimeter Unit Is Not Set
476
No. 01754 Profile Data Registered to the Printer Is Not Compatible with that of the Application
480
No. 05500 the Processing Solution Temperature Is above the Safety Range. P
502
No. 05501 the Processing Solution Temperature Is above the Safety Range. P
502
No. 05502 the Processing Solution Temperature Is above the Safety Range. Ps
502
No. 05503 the Dryer Temperature Is above the Safety Range
503
No. 05507 the Dryer Temperature Is below the Processing Range
505
No. 05511 the Circulation Pump Has Stopped. CD
510
No. 05512 the Circulation Pump Has Stopped. CD
510
No. 05513 the Circulation Pump Has Stopped. Bf
510
No. 05514 the Circulation Pump Has Stopped. Bf
510
No. 05515 the Circulation Pump Has Stopped. Stb
510
No. 05516 the Circulation Pump Has Stopped. Stb
510
No. 05517 the Circulation Pump Has Stopped. Stb
510
No. 05518 the Circulation Pump Has Stopped. Stb
510
No. 05530 the Processor Top Cover Is Open
516
No. 05531 the Dryer Cover Is Open
516
No. 05533 the Dryer Safety Thermostat Has Activated
518
No. 05535 Paper Has Jammed in the Processor Section
520
No. 05537 the Rack Stopper Is Not Set
522
No. 05548 Dryer Lane Select Sensor Error
525
No. 05552 Dryer Lane Select Guide Operation Error
529
No. 05600[J] Tablet Drum Operation Error. CD
530
No. 05601[J] Tablet Drum Operation Error. Bf
530
No. 05604[J] a Tablet Has Jammed. Bf
531
No. 05609[J] Printing Cannot Continue Without Replenishment. CD
532
No. 05610[J] Printing Cannot Continue Without Replenishment. Bf
532
No. 05700[Sm] Replenishment Pump Operation Error. CD-A
535
No. 05701[Sm] Replenishment Pump Operation Error. CD-B
535
No. 05710[Sm] Refilling Water Operation Error. CD-W
537
No. 05711[Sm] Refilling Water Operation Error. Bf-W
537
No. 05916[F] Solution Level of the Processing Tank Goes below the Processable Level. P
550
No. 05917[F] Solution Level of the Processing Tank Goes below the Processable Level. P
550
No. 05918[F] Solution Level of the Processing Tank Goes below the Processable Level. Ps
550
No. 05919[F] Solution Level of the Processing Tank Goes below the Processable Level. Ps
550
No. 05920[F] Solution Level of the Processing Tank Goes below the Processable Level. Ps
550
No. 05921[F] Solution Level of the Processing Tank Goes below the Processable Level. Ps
550
No. 06012 Paper DID Not Load. Paper Magazine a
555
No. 06013 Paper DID Not Load. Paper Magazine B
555
No. 06014 Paper DID Not Rewind. Paper Magazine a
557
No. 06015 Paper DID Not Rewind. Paper Magazine B
557
No. 06069 the Printer Top Cover Is Open
560
No. 06075 G Laser Control Error
562
No. 06104 Printer Door Is Open
571
No. 06106 G Laser Light Source Status Error
572
No. 06107 R Laser Temperature Is out of Range
573
No. 06112 Could Not Load the Paper. Paper Magazine C
574
No. 06113 Paper DID Not Rewind. Paper Magazine C
575
No. 06135 Arm Unit 1 Operation Error
577
No. 06138 Paper Advance Arm Motor (Left) Operation Error
580
No. 06140 Lane Select Motor (Left) Operation Error
581
No. 06148 Paper End Sensor a Error
583
No. 06149 Paper End Sensor B Error
583
No. 06150 Paper End Sensor C Error
583
No. 06157 Paper Sensor 1 Error
587
No. 06160 Paper Sensor 2 (Right) Error
588
No. 06173 Printer Door 3 Is Open. It May be Adversely Affect Print Quality
589
No. 06177 Laser Unit Temperature Is out of Range
590
No. 06179 B/G Laser Output Unit Error
591
No. 06195 Paper DID Not Load. Paper Magazine a
595
No. 06196 Paper DID Not Rewind. Paper Magazine a
596
No. 06197 Paper End Sensor A2 Error
597
No. 06198 Laser Unit Ee-Prom Control Error
598
No. 06199 Pressure Release Motor A2 Operation Error
599
No. 06200 Width Change Motor A2 Operation Error
600
No. 06201 Paper DID Not Load. Paper Magazine a
601
No. 06202 Paper DID Not Rewind. Paper Magazine a
602
No. 06208 Paper Has Jammed in the Paper Supply Unit
608
No. 06209 Paper Has Jammed in the Exposure Advance Unit
609
No. 06210 Paper Remains in the Paper Supply Unit
610
No. 06211 Paper Remains in the Exposure Advance Unit
612
No. 06220 B Laser Temperature Is out of Range
613
No. 06221 Paper Has Jammed in the Paper Advance Unit
614
No. 06222 Paper Has Jammed in the Processor Loading Unit
616
No. 06223 Paper Remains in the Paper Advance Unit
618
No. 06224 Paper Remains in the Processor Loading Unit
619
No. 06227 Paper DID Not Load. Paper Magazine a
620
No. 06228 Paper DID Not Load. Paper Magazine B
620
No. 06229 Could Not Load the Paper. Paper Magazine C
620
No. 06230 Paper DID Not Load. Paper Magazine a
620
No. 06231 Paper DID Not Load. Paper Magazine a
620
No. 06555 Set the Colorimeter Unit
628
No. 06909 Cpu was Reset. Abort the Process
635
No. 06931 Backup Data Error. Printer I/F Main Pcb
637
No. 06900-06932 for Corrective Actions, See Ez Controller Service Manual
638
No. 09000-09002 for Corrective Actions, See Ez Controller Service Manual
639
Error Message: Bravo I/CD-R External Writing System (Directly Connecting to Rimage)
640
Operation Sequence
643
Startup Sequence
645
Arcnet Communication Flow
647
Data Flow in Printing
648
Data Flow
649
Paper Loading Operation (the Paper Advance Length Is 113.5 MM or Less)
651
Paper Loading Operation (the Paper Advance Length Is between 113.6 MM and 165.5 MM)
655
Paper Loading Operation (the Paper Advance Length Is 165.6 MM or More)
659
Paper Supply Unit Operation (the Paper Advance Length Is 165.5 MM or Less)
663
Paper Supply Unit Operation (the Paper Advance Length Is between 165.6 MM and 392.5 MM)
666
Paper Supply Unit Operation (the Paper Advance Length Is between 395.6 MM and 466.5 MM)
671
Paper Supply Unit Operation (the Paper Advance Length Is 466.6 MM or More)
677
Exposure Advance Operation
682
Paper Advance Unit 1 Operation (the Paper Width Is 254.0 MM or Less)
686
Paper Advance Unit 1 Operation (the Paper Width Is between 254.1 MM and 457.0 MM)
688
Paper Advance Unit 1 Operation (the Paper Width Is between 457.1 MM and 528.0 MM)
692
Paper Advance Unit 1 Operation (the Paper Advance Length Is 528.1 MM or More)
693
Paper Advance Unit 2 Operation (the Paper Width of 152.0 MM or Less and the Advance Length of 178.0 MM or Less)
695
Paper Advance Unit 2 Operation (the Paper Width Is 165.0 MM or More)
711
Paper Rewind Operation
715
Paper Splice Detection Operation
716
Paper End Operation
717
Fogged Paper Operation
719
Paper Advance Operation of the Processor (Normal Prints)
721
Paper Advance Operation of the Processor (Setup Prints)
725
Print Sorter Unit Operation [Print Sorter Unit (6-Inch Type, 17/14 Orders)
730
Print Sorter Unit Operation [Print Sorter Unit (10-Inch Type)
732
The Calibration Operation of the Colorimeter
736
Automatic Color Measurement Operation for Setup Prints
739
Judgment Operation of Setup Print
742
Printer Section (Positions of Pcbs)
759
Printer Section (Positions of Electrical Parts)
762
Paper Magazine Mounts A, A2, B, and C (Positions of Electrical Parts)
764
Paper Supply Unit A2 (Positions of Electrical Parts)
766
Paper Supply Unit (Positions of Electrical Parts)
767
Exposure Advance Unit (Positions of Electrical Parts)
768
Laser Unit (Position and Description of Electrical Parts)
769
Paper Advance Unit 1 (Positions of Electrical Parts)
771
Paper Advance Unit 2 (Positions of Electrical Parts)
772
Processor Loading Unit (Positions of Electrical Parts)
773
Position of Pcbs (Processor Section)
775
Processor Section (Pcb Positions) (Qss-3701/3702/3703) [J
775
Processor Section (Pcb Positions) (Qss-3701/3702/3703) [Sm
775
Processor Section (Pcb Positions) (Qss-3704) [Sm
777
Condition Check of the Processor Condition Light and Manual Sorter Switch
784
Processor Section (Positions of Electrical Parts) (Qss-3701/3702/3703) [N
790
Processor Section (Positions of Electrical Parts) (Qss-3701/3702/3703) [Sm
793
Processor Section (Positions of Electrical Parts) (Qss-3701/3702/3703) [J
797
Processor Section (Positions of Electrical Parts) (Qss-3704/3705) [N
805
Processor Section (Positions of Electrical Parts) (Qss-3704) [Sm
808
Processor Section (List of Adjustment after Electrical Parts Replacement) [F
812
Control Strip Auto Loading Unit (Positions of Pcbs and Electrical Parts)
813
Communication Unit (Positions of Pcbs)
815
Colorimeter Unit (Positions of Electrical Parts)
816
Processor Section (Fan Operation Specification)
817
Printer I/F Main Pcb (J391391, J)
821
Laser Control Pcb (J)
839
Printer I/O Pcb 1 (J)
842
Printer I/O Pcb 2 (J)
844
Printer I/O Pcb 3 (J)
845
Triple Magazine Pcb (J)
847
Quad Magazine Pcb (J)
848
G-Aom Driver (Z)
851
Cvp Pcb (J)
853
Operation Key Pcb (J)
854
Power Supply (Printer Section)
855
Processor I/O Pcb 1 (J)
860
Processor I/O Pcb 2 (J)
863
Processor Relay Pcb (J)
864
Tablet Replenishment Driver Pcb (J391351) [J
867
F Replenishment I/O Pcb (J391322) [F
870
Control Strip Driver Pcb (J)
872
Control Strip Communication Pcb (J)
873
Infrared Communication Unit
874
Order Specifying Led Pcb 1 (J)
875
Order Specifying Led Pcb 2 (J)
876
Order Specifying Led Pcb 3 (J)
878
Drive Motor Driver Pcb (I)
880
Power Supply (Processor)
881
Precautions in Handling the Cables
882
When the Power Is Not Supplied (How to Use the Starter Jumper)
889
Setup During Installation
892
List of Maintenance/Periodically Replaced Parts/Consumable Parts
894
8. Appendix Periodically Replaced Parts
895
Service Personnel Tool List
900
Printer Section
901
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