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Frontier LP7500 Service Manual

Qss-37 series
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Table of Contents

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Distributed by: minilablaser.com
QSS-37 series
LP7500/LP7600/LP7700/LP7900

Service Manual

Issued in November, 2007
– for service personnel only –

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Table of Contents
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Summary of Contents for Frontier LP7500

  • Page 1: Service Manual

    Distributed by: minilablaser.com QSS-37 series LP7500/LP7600/LP7700/LP7900 Service Manual Issued in November, 2007 – for service personnel only –...
  • Page 2 Distributed by: minilablaser.com CHAPTER DESCRIPTION 1.Cautions for work 2.Replacement and adjustment of parts 3.Mode 4.Troubleshooting 5.Operation sequence 6.Electrical parts 7.Setup for service personnel 8.Appendix...

  • Page 3: Notes To Service Personnel

    Distributed by: minilablaser.com Notes to service personnel Be sure to read this manual carefully to gain a thorough understanding of the correct procedures before servicing this product. The printer processor uses tapping truss head screws, spike truss head screws and Washer head screws (for ground). When attaching the screws once removed, make sure they are on their original positions.

  • Page 4: Explanation Of Manual

    Distributed by: minilablaser.com Explanation of manual Description for each specification This manual contains the maintenance procedure for all the specifications. The procedure for each specification may differ. Symbols used when procedures vary The specification mark is mentioned for the procedure. Specification Mark Normal specification...

  • Page 5: Abbreviations For Processing Solutions Used In This Manual

    Distributed by: minilablaser.com The pointing finger symbol indicates the manual or section where you can find additional information. The Note symbol indicates useful information on functions and instructions. Abbreviations for processing solutions used in this manual The names of the processing solutions in this manual are indicated as shown below. Some types of processing solutions may have other names.
  • Page 6 Distributed by: minilablaser.com This page is intentionally blank.

  • Page 7: Table Of Contents

    Removing each cover (Processor section) [print sorter unit (10-inch type)] ............ 20020-5 Adjusting belt tension ......................20110 Adjusting the belt tension (printer section) ......................20110 Adjusting the belt tension (processor section) (QSS-3701/3702/3703/LP7500/LP7600) ........20120 Adjusting the belt tension (processor section) (QSS-3704/3705/LP7700/LP7900) ......... 20120-5 Adjusting the belt tension (colorimeter) .......................20125 Magazine section ........................
  • Page 8 Adjusting the zigzagging of the paper advance section ..................26810 How to adjust the zigzagging in paper supply unit A2 ..................26820 Drive section .......................... 27230 Adjusting backlash of the dryer rack (QSS-3701/3702/3703/LP7500/LP7600) ..........27230 Adjusting the position of the dryer rack .......................27260 Adjusting the drive motor belt tension .........................27270 Adjusting backlash of dryer rack (lower) (QSS-3704/3705/LP7700/LP7900) ............27320...
  • Page 9 Distributed by: minilablaser.com Tablet replenishment section ....................27610 Removing the tablet replenishment unit [J] ......................27610 Replacing the module [J] ............................27620 Replacing the drum drive motor [J] ........................27630 Replacing the elevator motor [J] ...........................27640 Adjusting the tension of the elevator chain [J] .....................27650 Adjusting the position of the elevator upper sensor [J] ..................27660 Adjusting the position of the elevator middle sensor [J] ..................27670 Adjusting the position of the elevator lower sensor [J] ..................27680...
  • Page 10 Distributed by: minilablaser.com Processor Standard Setting ....................33500 Thermosensor Calibration ............................33500 Cleaning Water Amount Setting[F] ........................33501 Cleaning Water Amount Setting [N] [SM] [J] .....................33501 Drive Motor Revolution Count Setting ........................33502 Display Processor Working Information[F] ......................33503 Processor Set Up Mode[F] ............................33504 Dryer Section Setting (Auto Setup) ........................33505 Refilling Water Amount Setting [N] ........................33510 Refilling Water Amount Setting [SM] .........................33510...
  • Page 11 Distributed by: minilablaser.com Printer Mechanical Adjustment ....................36000 Paper sensor adjustment ............................36000 Paper Guide Width Correction ..........................36005 Paper Advance Unit Correction ..........................36010 Exposure Magnification Correction ........................36020 Exposure Position Adjustment ..........................36030 Exposure Magnification Fine Adjustment ......................36040 Paper Advance Length Correction ........................36050 Arm Unit 1 Zigzagging Correction ........................36060 Paper Guide Width Correction (for each Paper Width) ..................36065 Exposure Center Correction ..........................36070...
  • Page 12 Distributed by: minilablaser.com Attention message: Processor ....................40500 No. 00500[N] Add water to the Refilling Water Tank..................40500 No. 00501[N] The replenisher switch is turned on.....................40500 No. 00502[N] Add replenishment solution to the replenishment tank...............40500 No. 00503[N] [SM] Empty the Effluent Tank....................40500 No.
  • Page 13 Distributed by: minilablaser.com Attention message: Printer ..................... 41000 No. 01026 Close the Printer Top Cover......................41000 No. 01029 The measurement failed. Measure it again..................41000 No. 01047 Close printer door..........................41000 No. 01074 Sensors may be dirty.........................41000 No. 01000-01132 Attention messages not explained in the Service Manual .............41000 Attention message: Scanner/ Film Carrier ................
  • Page 14 Distributed by: minilablaser.com Error message: Processor 1 ....................45500 No. 05500 The processing solution temperature is above the safety range. P1 ..........45500 No. 05501 The processing solution temperature is above the safety range. P2 ..........45500 No. 05502 The processing solution temperature is above the safety range. PS ..........45500 No.
  • Page 15 Distributed by: minilablaser.com Error message: Tablet replenishment ..................45600 No. 05600[J] Tablet Drum operation error. CD ....................45600 No. 05601[J] Tablet Drum operation error. BF ....................45600 No. 05602[J] Tablet Drum operation error. STB ....................45600 No. 05603[J] A tablet has jammed........................45600 No.
  • Page 16 Distributed by: minilablaser.com Error message: F replenishment .................... 45900 No. 05900[F] Replenisher cartridge open motor operation error...............45900 No. 05901[F] Replenishment solution level sensor error. P1R ................45900 No. 05902[F] Replenishment solution level sensor error. P2RA ...............45900 No. 05903[F] Replenishment solution level sensor error. P2RB ...............45900 No.
  • Page 17 Distributed by: minilablaser.com Error message: Printer 2 ......................46100 No. 06101 Paper Hold Motor operation error....................46100 No. 06104 Printer Door is open..........................46100 No. 06106 G Laser light source status error.......................46100 No. 06107 R Laser temperature is out of range....................46100 No.
  • Page 18 Distributed by: minilablaser.com Error message: Printer 3 ......................46200 No. 06203 Setup error............................46200 No. 06204 Setup error............................46200 No. 06205 Setup error............................46200 No. 06208 Paper has jammed in the Paper Supply Unit..................46200 No. 06209 Paper has jammed in the Exposure Advance Unit................46200 No.
  • Page 19 Distributed by: minilablaser.com 5. Operation sequence Starting up/Closing down Operation ..................50500 Startup sequence ..............................50500 ARCNET communication ....................... 50520 ARCNET communication flow ..........................50520 Data flow ..........................50700 Data flow in printing .............................50700 Data flow ................................50710 Paper path diagram ........................ 55000 Paper path diagram ...............................55000 Paper advance operation .......................
  • Page 20 Condition check of the processor condition light and Manual Sorter Switch ............63275 Positions of electrical parts (Processor section) ..............63280 Processor section (positions of electrical parts) (QSS-3701/3702/3703/LP7500/LP7600) [F] ......63280 Processor section (positions of electrical parts) (QSS-3701/3702/3703) [N] ............63290 Processor section (positions of electrical parts) (QSS-3701/3702/3703) [SM] ............63300 Processor section (positions of electrical parts) (QSS-3701/3702/3703) [J] ............63310...
  • Page 21 Printer control PCB (J391423) ..........................66000 Printer I/F main PCB (J391391, J391489) ......................66005 Replacing the printer I/F main PCB (QSS-3701/3702/3703/3704/3705) .............66006 Replacing the printer I/F main PCB (LP7500/7600/7700/7900) ................66007 Capacity booster PCB ............................66008 Laser control PCB (J391465) ..........................66010 Printer I/O PCB 1 (J391483) ..........................66020 Printer I/O PCB 2 (J391256) ..........................66030...
  • Page 22 Distributed by: minilablaser.com Table of wiring diagrams ......................89000 Table of wiring diagrams ............................89000...

  • Page 23: Cautions For Work

    Distributed by: minilablaser.com 1000 1. Cautions for work Description of warnings (signal words) ................10010 Description of warnings (signal words) ......................10010 Location of warning labels ....................10020 Location of warning labels ..........................10020 For safe operation ....................... 10030 For safe operation ..............................10030 Prevention of static electricity when replacing and maintaining the electrical parts ........10040 Laser Precautions ...............................10050 1000...

  • Page 24: Description Of Warnings (Signal Words)

    Distributed by: minilablaser.com 10010 Description of warnings (signal words) Description of warnings (signal words) Description of warnings (signal words) • Signal words identify the level of injuries that can potentially occur. • The signal words used in this manual and found on labels, DANGER, WARNING and CAUTION, are assigned according to the level of potential risk.

  • Page 25: Location Of Warning Labels

    Though the system appearance of some models may be different from figures, locations of warning labels are same as shown in figures. 3701/3702/3703/LP7500/LP7600 N, SM, and J specifications...
  • Page 26 Distributed by: minilablaser.com 10020 Location of warning labels 3704/3705/LP7700/LP7900 N, SM specifications G090070 F specification G090071 10020...
  • Page 27 Distributed by: minilablaser.com 10020 Location of warning labels When the print sorter unit is 8-order type G089575 Quad magazine unit (option) G088962 A023349-01 A023200-01 A022531-01 A022523-01 10020...
  • Page 28 Distributed by: minilablaser.com 10020 Location of warning labels A022509-01 A234392-01 A234350-01 A022536-01 A023202-01 A515330-01 A087463-01 10020...
  • Page 29 Distributed by: minilablaser.com 10020 Location of warning labels A023358-01 A022516-01 A063381-01 10020...

  • Page 30: For Safe Operation

    Distributed by: minilablaser.com 10030 For safe operation For safe operation For safe operation ! ! ! ! General precautions • Prior to any part replacement or mechanical adjustment, be sure the main power supply is turned off. • Since the work which uses key operations cannot turn off the circuit breaker, mechanical operation check during it requires particular attention.
  • Page 31 Distributed by: minilablaser.com 10030 For safe operation ! ! ! ! Precautions against electric shock • If any case you have to take care of wiring for the power such as moving the system, ask a qualified professional electrician for work. Do not forget to ground the system. •...
  • Page 32 Distributed by: minilablaser.com 10030 For safe operation ! ! ! ! Precautions for movable units • Hands can be caught by the opening and closing of covers and doors or by movable units. Hold covers and doors firmly when opening or closing them. When manually moving a unit, only hold the specified parts.

  • Page 33: Electrical Parts

    Distributed by: minilablaser.com 10040 For safe operation Prevention of static electricity when replacing and maintaining the electrical parts Static electricity from your body may damage electronic components such as PCBs, if you touch them when charged. When handling electronic parts, be sure to use static-dissipative tools as below to prevent parts from being damaged by static electricity. In addition, use the static-dissipative tools for maintenance of the digital units or engines.

  • Page 34: Laser Precautions

    Distributed by: minilablaser.com 10050 For safe operation Laser Precautions The laser is built into the printer. • Follow the instructions to avoid exposing your eyes to laser radiation. • Do not perform the operation that is not described in this manual. •...
  • Page 35 Distributed by: minilablaser.com 10050 For safe operation 37 series LP7000 series 10050...
  • Page 36 Distributed by: minilablaser.com 10050 For safe operation This page is intentionally blank. 10050...

  • Page 37: Replacement And Adjustment Of Parts

    Removing each cover (Processor section) [print sorter unit (10-inch type)] ..........20020-5 Adjusting belt tension ......................20110 Adjusting the belt tension (printer section) .......................20110 Adjusting the belt tension (processor section) (QSS-3701/3702/3703/LP7500/LP7600) .........20120 Adjusting the belt tension (processor section) (QSS-3704/3705/LP7700/LP7900) ........20120-5 Adjusting the belt tension (colorimeter) ......................20125 Magazine section .........................
  • Page 38 Distributed by: minilablaser.com 2000 Drive section ........................27230 Adjusting backlash of the dryer rack (QSS-3701/3702/3703/LP7500/LP7600) ..........27230 Adjusting the position of the dryer rack ......................27260 Adjusting the drive motor belt tension ......................27270 Adjusting backlash of dryer rack (lower) (QSS-3704/3705/LP7700/LP7900) ..........27320 Adjusting backlash of dryer rack (upper) (QSS-3704/3705/LP7700/LP7900) ..........27330 Order sorter section ......................

  • Page 39: System List

    Distributed by: minilablaser.com 20005 System list System list System list • For details about the capacity booster, see Capacity booster list. QSS-37 series System Illustration Printer Processor (process Remarks 1 specification) *1*2*3*4 QSS-3701 LP-2500G2 PP-1213G2F (F) • PP-1213G2 (normal specification) PP-1213G2SM (SM) PP-1213G2J (J) QSS-3702(S)

  • Page 40: System List

    *2. Equipped with Auto Setup function, Automatic Water Refilling and Auto cleaning as standard. *3. The print sorter unit (6-inch type/14 orders) and print sorter unit (6-inch type/17orders) are supported. *4. The system program can be commonly used for LP7500/LP7600/LP7700/LP7900. Capacity booster list...

  • Page 41: Removing Covers

    Distributed by: minilablaser.com 20010 Removing covers Removing covers Removing covers (Printer section) If the triple magazine unit is not installed If the triple magazine unit is installed Remove screws with this mark. Loosen screws with this mark. G085317 20010...
  • Page 42 Distributed by: minilablaser.com 20010 Removing covers When equipped with the quad magazine unit Remove screws with this mark. G086486 Name Screw Remarks (Q'ty) Printer side cover When the triple magazine unit is equipped, the number of screws for the printer side cover is six. Printer rear cover Printer door 1 Printer door 2...

  • Page 43: Removing Each Cover (Processor Section) [Print Sorter Unit (6-Inch Type, 17/14 Orders)] [F

    Removing each cover (Processor section) [print sorter unit (6- Removing each cover (Processor section) [print sorter unit (6- inch type, 17/14 orders)] [N] [SM] inch type, 17/14 orders)] [J] QSS-3701/3702/3703/3704/3705/LP7500/LP7600/LP7700/LP7900 Dedicated cover for QSS-3704/3705/LP7700/LP7900 Remove screws with this mark. Replenisher section door Loosen screws with this mark.
  • Page 44 Holder (2) Conveyor guide Remove screws with this mark. Loosen screws with this mark. G085404 • A is for QSS-3704/3705/LP7700/LP7900, and B is for QSS-3701/3702/3703/LP7500/LP7600. • # # # # is used and − is unused. Name Screw Remarks (Q'ty)

  • Page 45: Removing Each Cover (Processor Section) [Print Sorter Unit (6-Inch Type, 17/14 Orders)] [N] [Sm

    Distributed by: minilablaser.com 20020 Removing covers Removing each cover (Processor section) [print sorter unit (6-inch type, 17/14 orders)] [N] [SM] Description for each specification In this section, the location of information varies depending on the specification. See below for the description for each specification. Reference Removing each cover (Processor section) [print sorter unit (6- Removing each cover (Processor section) [print sorter unit (6-...
  • Page 46 Distributed by: minilablaser.com 20020 Removing covers Holder (2) Conveyor guide Remove screws with this mark. Loosen screws with this mark. G070010 Name Screw Remarks (Q'ty) Processor cover 1 Sub-tank top cover Processor rear cover Processor door 1 Remove this after removing the mounting plate of the processor door Processor door 2 Remove this after removing the mounting plate of the processor door Processor cover 4...

  • Page 47: Removing Each Cover (Processor Section) [Print Sorter Unit (6-Inch Type, 17/14 Orders)] [J

    Distributed by: minilablaser.com 20020 Removing covers Removing each cover (Processor section) [print sorter unit (6-inch type, 17/14 orders)] [J] Description for each specification In this section, the location of information varies depending on the specification. See below for the description for each specification. Reference Removing each cover (Processor section) [print sorter unit (6- Removing each cover (Processor section) [print sorter unit (6-...
  • Page 48 Distributed by: minilablaser.com 20020 Removing covers Holder (2) Conveyor guide Remove screws with this mark. Loosen screws with this mark. G070019 Name Screw Remarks (Q'ty) Processor cover 1 Sub-tank top cover Processor rear cover Processor door 1 Remove this after removing the mounting plate of the processor door Processor door 2 Remove this after removing the mounting plate of the processor door Processor cover 4...
  • Page 49 Distributed by: minilablaser.com 20020 Removing covers Name Screw Remarks (Q'ty) Distribution plate cover Remove this after removing processor cover 1. Dryer side cover Sorter cover Conveyor cover Remove this after removing holder (2) and the conveyor guide. Tablet replenishment cover 20020...

  • Page 50: Removing Each Cover (Processor Section) [Print Sorter Unit (10-Inch Type)]

    Distributed by: minilablaser.com 20020-5 Removing covers Removing each cover (Processor section) [print sorter unit (10-inch type)] Remove screws with this mark. Loosen screws with this mark. G085396 Name Screw Remarks (Q'ty) Processor cover 1 Sub-tank top cover Processor rear cover Processor door 1 Remove it upward after removing processor cover 1.
  • Page 51 Distributed by: minilablaser.com 20020-5 Removing covers Name Screw Remarks (Q'ty) Dryer side cover Sorter cover Conveyor cover Replenisher section cover *1. There is a special cover with five screws. 20020-5...

  • Page 52: Adjusting Belt Tension

    Distributed by: minilablaser.com 20110 Adjusting belt tension Adjusting belt tension Adjusting the belt tension (printer section) Exposure advance unit (far side) Viewed from the arrow 17,18 G085305 MPORTANT • All views of belts are from the side of printer doors. Name Force Deflection...
  • Page 53 Distributed by: minilablaser.com 20110 Adjusting belt tension Name Force Deflection Adjusting point Illustration Paper magazine motor B belt 4.3 to 6.4 N 2.5 mm Paper magazine motor (411 to 657 g) Paper advance motor 1 belt 1.9±0.4N 1.0 mm Paper advance motor 1 (198±43 g) Paper supply arm motor (left) 2.5±0.5N...
  • Page 54 Distributed by: minilablaser.com 20110 Adjusting belt tension Name Force Deflection Adjusting point Illustration Lane select motor (left) belt 1.8±0.3N 5.0 mm Lane select motor (left) (178±33 g) Lane select motor (right) belt Lane select motor (right) Paper advance motor 3 belt 5.7±1.0N 1.0 mm Paper advance motor 3...
  • Page 55 Distributed by: minilablaser.com 20120 Adjusting belt tension Adjusting the belt tension (processor section) (QSS- 3701/3702/3703/LP7500/LP7600) G070006 Name Force Deflection Adjusting point Illustration Sorter motor timing belt 330±10 g 2.5 mm Motor mount (3.24±0.1 N) Sorter chain [Print sorter unit 10 mm...
  • Page 56 Distributed by: minilablaser.com 20120 Adjusting belt tension Adjust the timing belt so that part A is 15.4±0.9 mm by moving the conveyor motor in the direction indicated by the arrow. G070007 *3. For details, see 27270. 20120...

  • Page 57: Adjusting The Belt Tension (Processor Section) (Qss-3704/3705/Lp7700/Lp7900)

    Distributed by: minilablaser.com 20120-5 Adjusting belt tension Adjusting the belt tension (processor section) (QSS- 3704/3705/LP7700/LP7900) [Print sorter unit (6-inch type, 17/14 orders)] [Print sorter unit (10-inch type)] G085395 Name Force Deflection Adjusting point Illustration Dryer rack drive belt 4.85± 0.54N 4 mm Tension pulley (495±55 g)
  • Page 58 Distributed by: minilablaser.com 20120-5 Adjusting belt tension Name Force Deflection Adjusting point Illustration Conveyor motor timing belt Conveyor motor (four screws) Sorter motor timing belt From 2.8N to 1.8 mm Motor mount [Print sorter unit (10-inch type)] 3.1N From 280 g to 310 g Paper guide motor timing belt From 1.9N to...

  • Page 59: Adjusting The Belt Tension (Colorimeter)

    Distributed by: minilablaser.com 20125 Adjusting belt tension Adjusting the belt tension (colorimeter) G085256 Colorimeter Name Force Deflection Adjusting point Illustration Paper advance motor belt 1 From 250 g to 300 g 2.0 mm Attaching position of the (From 2.4 N to 3.0 tension pulley Paper advance motor belt 2 From 340 g to 400 g...

  • Page 60: Magazine Section

    Distributed by: minilablaser.com 22000 Magazine section Magazine section Checking the paper magazine Items to confirm Paper magazine Check that paper roll is straight. Check that paper guides are attached securely. Check that the reel plate is closed securely. ! ! ! ! Procedure Check that the position of the magazine reel plate corresponds to the paper width which is in use.
  • Page 61 Distributed by: minilablaser.com 22000 Magazine section Set the paper tube onto the spindle. Paper tube G072371 • Use the paper tube that corresponds to the paper width that is set to the paper magazine. Set the spindle to the paper magazine. Check that the deformation of the magazine reel plate is within 0.3 mm inside from the paper guide.
  • Page 62 Distributed by: minilablaser.com 22000 Magazine section Dark room type magazine Dark room type magazine Dark room type magazine Dents Reel plate, nut plate MPORTANT • If there is nothing wrong with the condition of reel plate and nut plate, and the reel plate's deflection is 0.3 mm or more, replace the reel plate.

  • Page 63: Adjusting The Zigzagging Of The Paper Magazine Deck

    Distributed by: minilablaser.com 22100 Magazine section Adjusting the zigzagging of the paper magazine deck ! ! ! ! Procedure MPORTANT • The zigzagging of the magazine deck must be adjusted for each paper magazine A, A2, B, and C. • When adjusting the zigzagging of the magazine deck, make a test print using the maximum size of paper which has been used.
  • Page 64 Distributed by: minilablaser.com 22100 Magazine section Compare with the following patterns, and calculate the amount of zigzagging. The center line of the first print leans to the right. The center line of the first print leans to the left. Pattern No. Amount of zigzagging Inclination direction of the center line...
  • Page 65 Distributed by: minilablaser.com 22100 Magazine section ! ! ! ! Adjusting magazine deck B MPORTANT • Measure the dimension shown below before adjusting the positioning pin for magazine deck B. It will help you to restore after adjustment of the positioning pin. Ruler G072374 Loosen the fixing screw on the positioning pin for the magazine deck B.
  • Page 66 Distributed by: minilablaser.com 22100 Magazine section When magazine B is set on the positioning pin after the positioning pin is adjusted, check that the gap under the magazine B is 0.5 mm. Magazine B Magazine deck B G072379 If the gap under the magazine B is not 0.5 mm when the magazine B is set on the positioning pin, loosen the screws on magazine deck B.
  • Page 67 Distributed by: minilablaser.com 22100 Magazine section ! ! ! ! Adjusting magazine deck C MPORTANT • Measure the dimension shown below before adjusting the positioning pin for magazine deck C. It will help you to restore after adjustment of the positioning pin. Ruler Measure here.
  • Page 68 Distributed by: minilablaser.com 22100 Magazine section • When the adjusting screw is turned 360 degree, the positioning pin moves approximately 0.7 mm. Positioning pin Fixing screws Counterclock Clockwise Adjusting Hexagonal screwdriver G072376 After adjusting the positioning pin, check that positioning pin goes into the positioning hole of the magazine smoothly when removing and attaching.
  • Page 69 Distributed by: minilablaser.com 22100 Magazine section ! ! ! ! Adjusting magazine deck A MPORTANT • Measure the dimension shown below before adjusting the positioning pin for magazine deck A. It will help you to restore after adjustment of the positioning pin. Ruler Measure here.
  • Page 70 Distributed by: minilablaser.com 22100 Magazine section If the positioning pin is not smoothly inserted into the hole, loosen the screws of magazine deck A. (three screws) Adjust the position of magazine deck A so that the positioning pin fits the hole smoothly. Tighten screws on magazine deck A.

  • Page 71: Paper Supply Unit

    Distributed by: minilablaser.com 25610 Paper supply unit Paper supply unit Removing the paper supply unit ! ! ! ! Procedure Removing the paper supply unit Pull out the paper supply unit. Hold part A and lift up the paper supply unit to the direction of the arrow. MPORTANT •...
  • Page 72 Distributed by: minilablaser.com 25610 Paper supply unit When the new paper supply unit is attached Perform Paper Sensor Adjustment. 36000 Check if the right angle adjustment of the cutter unit is completed correctly. 25620 Perform Paper Advance Length Correction. 36050 Perform Arm Unit 1 Zigzagging Correction.

  • Page 73: Removal And The Right Angle Adjustment Of The Cutter Unit

    Distributed by: minilablaser.com 25620 Paper supply unit Removal and the right angle adjustment of the cutter unit ! ! ! ! Procedure Removing the cutter unit Pull out the paper supply unit. Disconnect the connector. J/P134 (Cut motor) J/P135 (Cut home sensor and cut end sensor) J/P364 (paper loading sensor) Remove the cutter unit.
  • Page 74 Distributed by: minilablaser.com 25620 Paper supply unit Adjusting the position of the sensor holder Reattach the cutter cover. (two screws) Attach the mounting angle bracket. (one screw) Fix the sensor holder temporarily. (two screws) Position the sensor holder so that it is 0 to 0.5 mm lower than the cutter lower blade. (two screws) •...
  • Page 75 Distributed by: minilablaser.com 25620 Paper supply unit Loosen these screws. Adjusting screw Cutter unit positioning plate G068530 MPORTANT • To adjust the right angle of the cutter unit, move the cutter unit positioning plate pushing onto the reference surface of the paper supply unit. Cutter unit positioning plate Reference surface G068531...

  • Page 76: Adjusting The Timing Of The Paper Supply Pressure Change Sensor

    Distributed by: minilablaser.com 25630 Paper supply unit Adjusting the timing of the paper supply pressure change sensor ! ! ! ! Procedure Activate the paper supply pressure change motor in the Output check to turn the paper supply pressure change sensor to DARK. Pull out the paper supply unit and check the condition of the cam.
  • Page 77 Distributed by: minilablaser.com 25630 Paper supply unit Repeat steps from 1 through 3 and adjust the position of the detection plate of the paper supply pressure change sensor in order to set the cam of the paper supply unit to be in the vertical position to the pressure release arm.
  • Page 78 Distributed by: minilablaser.com 25630 Paper supply unit Repeat Checking after adjustments from 1 through 5 to adjust the position of the detection plate of the paper supply unit so that no banding or paper jam occurs. 25630...

  • Page 79: Adjusting The Paper Hold Timing Of The Paper Hold Motor

    Distributed by: minilablaser.com 25640 Paper supply unit Adjusting the paper hold timing of the paper hold motor ! ! ! ! Procedure Pull out the paper supply unit. Set a hexagonal screwdriver onto the detection plate and loosen one of two set-screws on the paper hold motor.
  • Page 80 Distributed by: minilablaser.com 25640 Paper supply unit Keep the cam in a horizontal position and adjust the detection plate at the position of 2.35±0.5 mm away from the edge of the paper hold sensor. (one set-screw) Hexagonal screwdriver Detection plate Paper hold sensor Detection plate Center of the paper...

  • Page 81: Adjusting The Cvp Imprint Pressure

    Distributed by: minilablaser.com 25650 Paper supply unit Adjusting the CVP imprint pressure ! ! ! ! Procedure Pull out the paper supply unit. Loosen the two screws on the correction value printing unit. Loosen these screws. Note Overhead view of the correction value printing unit Correction value printing unit G070033...
  • Page 82 Distributed by: minilablaser.com 25650 Paper supply unit Adjust the correction value printing unit position by turning the adjusting screw according to the thickness of the head adjusting jig. Correction value printing unit Adjusting screw G070035 Tighten the two screws of the correction value printing unit. Make actual prints, then confirm the printing density of the CVP unit.

  • Page 83: Removing Paper Supply Unit A

    Distributed by: minilablaser.com 25660 Paper supply unit Removing paper supply unit A ! ! ! ! Procedure Remove the paper supply unit. 25610 Disconnect the connector(s). J/P321 (paper supply motor A) Remove paper supply unit A in the direction indicated by arrow 1. (six screws) MPORTANT •...
  • Page 84 Distributed by: minilablaser.com 25660 Paper supply unit Attach paper supply unit A pushing it in the direction indicated by the arrows 1 and 2. (six screws) Paper supply unit A Paper supply unit A G068534 When the original paper supply unit A is reattached Check the adjustment of Arm Unit 1 Zigzagging Correction →...

  • Page 85: Paper Supply Unit A2

    Distributed by: minilablaser.com 25710 Paper supply unit A2 Paper supply unit A2 Removing paper supply unit A2 ! ! ! ! Procedure Removing paper supply unit A2 Pull out paper supply unit A2. Remove the fixing angle bracket. (one screw) Hold part A and lift up paper supply unit A2 to the direction of the arrow.
  • Page 86 Distributed by: minilablaser.com 25710 Paper supply unit A2 Perform Paper Advance Length Correction. 36050 Perform Arm Unit 1 Zigzagging Correction. 36060 25710...

  • Page 87: Exposure Advance Unit

    Distributed by: minilablaser.com 25810 Exposure advance unit Exposure advance unit Removing the exposure advance unit ! ! ! ! Procedure Open the printer top cover. Remove paper advance unit 1. 26510 Open paper advance unit 2. Remove the pressure guide. Remove the reinforcement angle bracket from the exposure advance unit.
  • Page 88 Distributed by: minilablaser.com 25810 Exposure advance unit ! ! ! ! Adjusting the attaching position The exposure advance unit has positioning pin(s). No position adjustment is needed in attaching the exposure advance unit. ! ! ! ! Adjustment after reattaching and setup When the original exposure advance unit is reattached •...

  • Page 89: Replacing The Pressure Guide In The Exposure Advance Unit

    Distributed by: minilablaser.com 25820 Exposure advance unit Replacing the pressure guide in the exposure advance unit ! ! ! ! Procedure Open the printer top cover. Open paper advance unit 2. Remove the pressure guide from the exposure advance unit. Pressure guide Exposure advance unit G072366...

  • Page 90: Banding Adjustment For The Exposure Advance Unit

    Distributed by: minilablaser.com 25830 Exposure advance unit Banding adjustment for the exposure advance unit ! ! ! ! Procedure MPORTANT • Banding adjustment for the exposure advance unit needs to be performed when the banding is found at the area 32 mm from the paper leading end or 24 to 27 mm from the paper rear end.
  • Page 91 Distributed by: minilablaser.com 25830 Exposure advance unit ! ! ! ! The banding at the area 32 mm from the paper leading end Turn the cam in the exposure advance unit to release the pressure of the pressure roller at the exit side and set the paper.
  • Page 92 Distributed by: minilablaser.com 25830 Exposure advance unit Adjust the exit roller adjusting screw so that the pressure of the pressure guide at the exit side in the exposure advance unit is equable at the left and right. (one adjusting screw) Pressure roller at Exit roller adjusting screw the exit side...
  • Page 93 Distributed by: minilablaser.com 25830 Exposure advance unit MPORTANT • Tighten the fixing screw of the exposure advance roller while the angle bracket of the pressure roller unit is pressed in the direction indicated by the arrow. Screwdriver Pressure guide G072394 Make some gray prints in Print mode to see if the banding occurs.
  • Page 94 Distributed by: minilablaser.com 25830 Exposure advance unit ! ! ! ! The banding at the area 24 to 27 mm from the paper rear end Turn the cam on the exposure advance unit to release the pressure of the pressure roller at the exit side.
  • Page 95 Distributed by: minilablaser.com 25830 Exposure advance unit Use the paper to check that the pressure of the pressure roller at the inlet side is equable at the right and left. Pressure roller at the inlet side G072397 If the adjustment is required, perform the same adjustment as the adjustment for the exposure advance unit exit roller.

  • Page 96: Banding Shooting

    Distributed by: minilablaser.com 25910 Exposure advance unit Banding shooting Test print 17 mm 32 mm Leading end Rear end 55 mm 55 mm 210 mm G072388 Paper path diagram 42.9 mm Paper advance unit 1 70.5 mm 62.8 mm Exposure advance motor 2 belt 72 mm 17 mm Exposure position...
  • Page 97 Distributed by: minilablaser.com 25910 Exposure advance unit ! ! ! ! Banding shooting Print condition Banding position Status Corrective action Refer to Around 0 to 11 mm from the The bumper rubber for the laser control Attach the bumper paper leading edge box is detached.
  • Page 98 Distributed by: minilablaser.com 25910 Exposure advance unit Print condition Banding position Status Corrective action Refer to Paper with an At the center part of the Position adjustment failure of the paper Adjust the position of the See 25630 advance length of paper (around the position of supply unit cam cam of the paper supply...

  • Page 99: Paper Advance Unit 1

    Distributed by: minilablaser.com 26510 Paper advance unit 1 Paper advance unit 1 Removing paper advance unit 1 ! ! ! ! Procedure Open the printer top cover. Loosen screw(s) on paper advance unit 1. (Loosen four screws.) Loosen these screws. Paper advance unit 1 G068506 Open paper advance unit 1.

  • Page 100: Paper Advance Unit 2

    Distributed by: minilablaser.com 26510 Paper advance unit 1 ! ! ! ! Adjusting the attaching position Attach paper advance unit 1. • Remove two of four screws of the paper advance unit 1 to attach the unit. Remove the screws. G085233 Set paper advance unit 1 to the positioning pin.
  • Page 101 Distributed by: minilablaser.com 26510 Paper advance unit 1 Tighten the screw(s) pushing paper advance unit 1 in the direction of the arrow. (four screws) Positioning pins Paper advance unit 1 Tighten these screws. G068508 Check paper advance unit 1 sets on the positioning pin(s) normally in opening and closing. ! ! ! ! Adjustment after reattaching If the removed paper advance unit 1 is reattached It is not necessary to adjust.
  • Page 102 Distributed by: minilablaser.com 26510 Paper advance unit 1 Execute Test Operation for the Paper Stop Position Correction via F: Functions of Paper Advance Unit Correction. Confirm the dimension between the front ends of arm unit 2 and paper is from 3.0±0.5 mm. Paper advance unit 1 Paper Arm unit 2...

  • Page 103: Removing Paper Advance Unit 2

    Distributed by: minilablaser.com 26550 Paper advance unit 2 Paper advance unit 2 Removing paper advance unit 2 ! ! ! ! Removing Open the printer top cover. Open paper advance unit 1. Disconnect the connector(s). J/P322 (Relay connector) J/P323 (Relay connector) J/P410 (Relay connector) J/P411 (Relay connector) J/P412 (Relay connector)
  • Page 104 Distributed by: minilablaser.com 26550 Paper advance unit 2 Attach the connector(s) on paper advance unit 2. (Six relay connectors) MPORTANT • Perform wiring on paper advance unit 2 as shown below. • Check that any cables are not pinched or any extra pressure is not on wiring in opening and closing paper advance unit 2.
  • Page 105 Distributed by: minilablaser.com 26550 Paper advance unit 2 If new paper advance unit 2 is attached Check the backlash between the gear of the processor loading unit and that of paper advance unit 2. Gear Screws G084957 Perform Paper Advance Unit Correction. 36010 26550...

  • Page 106: Removing The Paper Advance Pressure Change Motors (Right And Left) And Adjusting The Pressure Timing For The Arm(S)

    Distributed by: minilablaser.com 26560 Paper advance unit 2 Removing the paper advance pressure change motors (right and left) and adjusting the pressure timing for the arm(s) ! ! ! ! Procedure Remove paper advance unit 2. 26550 Removing the paper advance pressure change motors (right and left) Remove the upper guide (right).
  • Page 107 Distributed by: minilablaser.com 26560 Paper advance unit 2 Remove the paper advance pressure change motor units (right and left). (three screws each) Paper advance pressure change motor unit (left) Arm (left) Arm (right) Paper advance pressure change motor unit (right) G069797 Disconnect the connector(s).
  • Page 108 Distributed by: minilablaser.com 26560 Paper advance unit 2 Adjust the position of the detection plate so that the detection plate is protruded by 3.6±0.5 mm from the Paper Advance Pressure Change Sensor (Left) or Paper Advance Pressure Change Sensor (Right). (Two set- screws) Viewed from the arrow Paper advance Pressure Change Sensors (Right)

  • Page 109: Adjusting The Arm Position

    Distributed by: minilablaser.com 26570 Paper advance unit 2 Adjusting the arm position ! ! ! ! Procedure Remove paper advance unit 2. 26550 Remove the upper guide (right). (four screws, one plate) Remove the upper guide (left). (four screws) Upper guide (left) Plate Upper guide (right) G068549...
  • Page 110 Distributed by: minilablaser.com 26570 Paper advance unit 2 Adjusting the position of the arm (left) Perform adjustment so that the dimension between the lower guide of the arm unit and the rail is 53.9±0.2 mm. (one screw) Lower guide 53.9±0.2 mm Rail G069799 ! ! ! ! Checking after adjustment...

  • Page 111: Processor Loading Unit

    Distributed by: minilablaser.com 26610 Processor loading unit Processor loading unit Removing the processor loading unit ! ! ! ! Procedure Open the printer top cover. Remove paper advance unit 2. 26550 Disconnect the connector(s). J/P354 (Relay connector) J/P395 (Relay connector) J/P354 and J/P395 G068397 Remove the processor loading unit.

  • Page 112: Laser Unit

    Distributed by: minilablaser.com 26710 Laser unit Laser unit Replacing and adjusting the position of the laser unit ! ! ! ! Precautions for laser unit replacement MPORTANT • If you replaced the laser unit, items shown below are necessary in returning the defective unit. Laser unit Defective laser unit Sample print...
  • Page 113 Distributed by: minilablaser.com 26710 Laser unit Disconnect the connector(s). J/P1637 (G-AOM driver) J/P1637 (G-AOM driver) G085234 Disconnect the connector(s). (one screw) J/P1663 (G laser driver) J/P1501, J/P1502, J/P1503, J/P1504, J/P1505, J/P1509, J/P1515, J/P1532 (laser control PCB) J/P1525, J/P1526 (relay connector) MPORTANT •...
  • Page 114 Distributed by: minilablaser.com 26710 Laser unit Remove the laser control box. (four screws) MPORTANT • Remove the laser control box. Turn it over and place on the processor top cover. Laser control box G085238 Take care for the wiring connected to the laser control PCB and perform the operation. •...
  • Page 115 Distributed by: minilablaser.com 26710 Laser unit Vibration-proof mounts Vibration-proof angle bracket G072356 Remove the laser unit. (four screws) Laser unit G068514 ! ! ! ! Adjusting the attaching position Attach the laser unit. 26710...
  • Page 116 Distributed by: minilablaser.com 26710 Laser unit Attach the laser unit pushing the unit in the direction of the arrow (contact face). (four screws) Contact faces G068519 ! ! ! ! Adjustment after reattaching and setup When the original laser unit is reattached Perform the daily setup.
  • Page 117 Distributed by: minilablaser.com 26710 Laser unit Item Reference Perform Exposure Magnification Correction. 36020 Perform Exposure Position Adjustment. 36030 Perform Exposure Magnification Fine Adjustment. 36040 Check the difference of the main scanning direction of the Exposure Position Adjustment again. 36030 Perform initial setup. Perform Paper Specification Registration/Setup and Magazine Registration/Setup.

  • Page 118: Zigzag Adjustment

    Distributed by: minilablaser.com 26810 Zigzag adjustment Zigzag adjustment Adjusting the zigzagging of the paper advance section This section explains the zigzagging adjustment procedure for paper magazines A, B and C. For the adjustment procedure for paper magazine A2, see the following. 26820 How to adjust the zigzagging in paper supply unit A2.
  • Page 119 Distributed by: minilablaser.com 26810 Zigzag adjustment MPORTANT • Take the second test print as a standard. Calculate the zigzagging amount by the difference of lines A and lines C of the first and second prints. If the zigzagging amount is within 0.5 mm, it is not necessary to adjust. Center line on the second Second test print print...
  • Page 120 Distributed by: minilablaser.com 26810 Zigzag adjustment The center line of the first print leans to the right. The center line of the first print leans to the left. Pattern No. Amount of Inclination direction zigzagging of the center line Right Left When the zigzagging of the magazine mount is adjusted, perform the right angle adjustment of the cutter unit.
  • Page 121 Distributed by: minilablaser.com 26810 Zigzag adjustment Test print Tolerance range A − C is within ±0.5 mm Test print 1 (457.0 mm) A − C is within ±1.0 mm Test print 2 (914.0 mm) Line A Line C G078473 Perform the master correction of the exposure center correction. 36070 MPORTANT •...

  • Page 122: How To Adjust The Zigzagging In Paper Supply Unit A2

    Distributed by: minilablaser.com 26820 Zigzag adjustment How to adjust the zigzagging in paper supply unit A2 This section explains the zigzagging adjustment procedure for paper magazine A2. For the adjustment procedure for paper magazines A, B and C, see the following. 26810 Adjusting the zigzagging of the paper advance section.
  • Page 123 Distributed by: minilablaser.com 26820 Zigzag adjustment 4. Enter the measured value into Paper Guide Width Measurement Value. 5. Perform 130.0 mm Width Operation Confirmation via Functions and confirm that the dimension between outsides of the paper guides is 130.0 mm. •...
  • Page 124 Distributed by: minilablaser.com 26820 Zigzag adjustment 5. Press the paper magazine while pressing the shutter lever downward. Gently turn the knob clockwise to be advanced the paper to the advance roller. Advance roller Knob of paper magazine Shutter lever G085154 6.
  • Page 125 Distributed by: minilablaser.com 26820 Zigzag adjustment 9. Pull out paper supply unit A2. Paper supply unit A2 Nob of paper guide G085153 10. Turn the paper guide knob to widen the inside of paper guide larger than the paper width. (Clockwise) 11.
  • Page 126 Distributed by: minilablaser.com 26820 Zigzag adjustment • Turning the positioning pin by a screw hole (60 °) moves the unit about 0.2 mm. Protruding amount of positioning pin Positioning pin Holes of the positioning pin Set-screws G089698 14. Tighten the two set-screws of the positioning pin. Paper Guide Width Adjustment (for each Paper Width) Before adjusting the zigzagging of paper magazine mount A2, perform Paper Guide Width Adjustment using 89 mm paper and 305 mm paper.
  • Page 127 Distributed by: minilablaser.com 26820 Zigzag adjustment 1. Move paper as far as it will go to the right and left of the paper guide with paper loaded to the paper guide, and check if there is a gap between the paper guide and paper. Guide width Paper guide Paper...
  • Page 128 Distributed by: minilablaser.com 26820 Zigzag adjustment Check the test print. If the amount of zigzagging is not within 0.5 mm, adjust the position of paper supply unit A2. When the center line of the first print is leaned to the right When the center line of the first print is leaned to the left Second test print Second test print...
  • Page 129 Distributed by: minilablaser.com 26820 Zigzag adjustment Advance the paper. 1. Turn the cam section of the pressure release motor by hand and make the advance roller into the pressure condition. 2. Press the shutter lever down while pressing the paper magazine to advance the paper to the advance roller position by slowly rotating the knob clockwise.
  • Page 130 Distributed by: minilablaser.com 26820 Zigzag adjustment Convex part of the manual cutter Paper guide inlet plate Two adjusting screws 1.5 mm Convex part of the manual cutter G090249 After adjusting the paper guide position, confirm if the manual cutter smoothly moves in and out. Reconfirm the paper center of paper supply unit A2.
  • Page 131 Distributed by: minilablaser.com 26820 Zigzag adjustment Bringing up the display Extension → Maintenance → Various Adjustment → Printer Mechanical Adjustment → Paper Guide Width Correction (for each Paper Width) • See 5 Paper Guide Width Adjustment (for each Paper Width). Perform Exposure Center Correction→Master of Paper Magazine A2.

  • Page 132: Drive Section

    Distributed by: minilablaser.com 27230 Drive section Drive section Adjusting backlash of the dryer rack (QSS-3701/3702/3703/LP7500/LP7600) This item varies depending on the model. See the references below. Model Reference QSS-3704/3705/LP7700/LP7900 27320 27330 ! ! ! ! Procedure MPORTANT • The backlash adjustment is required when you replace the dryer rack.
  • Page 133 Distributed by: minilablaser.com 27230 Drive section At the position where the adjusting bolt contacts the plate, make 1.5 counterclockwise turn and tighten the lock nut. Adjusting bolt Plate of the drive unit Gear of the dryer rack Gear A Plate Screws Lock nut G069808...

  • Page 134: Adjusting The Position Of The Dryer Rack

    Distributed by: minilablaser.com 27260 Drive section Adjusting the position of the dryer rack ! ! ! ! Procedure Open the dryer door and the dryer top cover. Tilt the dryer rack. Loosen the screws on the connector. (two screws) Dryer door Dryer top cover Connector Loosen these screws.
  • Page 135 Distributed by: minilablaser.com 27260 Drive section Adjust the position of the lock plate that secures the dryer rack so that the lock works smoothly when setting the dryer rack. (two screws) Lock plate Loosen these screws. G052781 Check the backlash between the gear of the dryer and the gear of the dryer rack. 27230 After the adjustment, process the prints to check.

  • Page 136: Adjusting The Drive Motor Belt Tension

    Distributed by: minilablaser.com 27270 Drive section Adjusting the drive motor belt tension ! ! ! ! Procedure Remove processor cover 4. (seven screws) 20020 Remove the processor drive cover. (four screws) 20020 Adjust the position of the drive motor to fix the drive motor belt so that it bends 1.6 mm when pressing it by 255 to 402g (2.6 to 4.1 N).

  • Page 137: Adjusting Backlash Of Dryer Rack (Lower) (Qss-3704/3705/Lp7700/Lp)

    Adjusting backlash of dryer rack (lower) (QSS-3704/3705/LP7700/LP7900) This item varies depending on the model. See the references below. Model Reference QSS-3701/3702/3703/LP7500/LP7600 27230 ! ! ! ! Procedure MPORTANT • When the dryer rack (lower) has been replaced, this adjustment is necessary.
  • Page 138 Distributed by: minilablaser.com 27320 Drive section Move the gear adjusting plate by holding the top end of the plate, make the gear of the gear adjusting plate to contact with the drive gear of the dryer rack, and then tight screw A temporarily. Gear adjusting plate Dryer rack (lower) Screw A...
  • Page 139 Distributed by: minilablaser.com 27320 Drive section Move the drive adjusting plate to the direction indicated by the arrow, and tighten two screws for A and B section at the position where the end of the adjusting bolt touches the C side of the gear adjustment plate.

  • Page 140: Adjusting Backlash Of Dryer Rack (Upper) (Qss-3704/3705/Lp7700/Lp)

    Adjusting backlash of dryer rack (upper) (QSS-3704/3705/LP7700/LP7900) This item varies depending on the model. See the references below. Model Reference QSS-3701/3702/3703/LP7500/LP7600 27230 ! ! ! ! Procedure MPORTANT • When the dryer rack (lower) has been replaced, this adjustment is necessary.
  • Page 141 Distributed by: minilablaser.com 27330 Drive section Move the drive unit (upper) to the direction indicated by the arrow, and tighten the screw of A section temporally with the drive gear of the dryer rack (upper) is pressing the gear of the drive unit (upper). Dryer rack (upper) The drive gear of the dryer rack (upper) Gear of the drive unit (upper)
  • Page 142 Distributed by: minilablaser.com 27330 Drive section Move the drive unit (upper) to the direction indicated by the arrow, and tighten three screws for A, B and C section at the position where the end of the adjusting bolt touches the D side of the drive unit. Adjusting bolt Side D Fulcrum...

  • Page 143: Order Sorter Section

    Distributed by: minilablaser.com 27410 Order sorter section Order sorter section Adjusting the stop position of the print receiving tray [Print sorter unit (6- inch type, 17/14 orders)] ! ! ! ! Procedure Remove the sorter cover. 20020 Loosen one screw on the sensor holder. Then adjust the stop position of the print receiving tray by moving the sensor holder up and down.
  • Page 144 Distributed by: minilablaser.com 27410 Order sorter section Print receiving tray Dimension A Top of receiving tray rail Sorter home sensor holder G050751 Press the manual sorter switch several times to check the stop position of the print receiving tray. If the stop position is not stable, check the timing belt tension and the chain tension of the sorter motor and adjust them properly.
  • Page 145 Distributed by: minilablaser.com 27410-5 Order sorter section Adjusting the stop position of the print receiving tray [Print sorter unit (10- inch type)] ! ! ! ! Procedure Remove the sorter cover. 20020-5 Move the sorter home sensor holder up and down to adjust the stop position of the print receiving tray. (Loosen one screw.) Upper side of conveyor belt 153±1 mm...

  • Page 146: Removing The Print Conveyor Unit

    Distributed by: minilablaser.com 27420 Order sorter section Removing the print conveyor unit ! ! ! ! Procedure Remove the processor drive cover. 20020 Open the squeegee unit top cover. Lift up the lever and open the dryer door. Squeegee unit top cover Dryer door Lever G085451...
  • Page 147 Distributed by: minilablaser.com 27420 Order sorter section Remove holder 1 (two screws) and holder 2 (two nuts). Holder 2 Holder 1 G085267 Disconnect the connector(s). J/P711: Conveyor motor J/P778: Conveyor unit sensor MPORTANT • Put the connector(s) in the square hole when you attach the print conveyor unit. Lift up the print conveyor unit in the direction indicated by the arrow and remove it.
  • Page 148 Distributed by: minilablaser.com 27420 Order sorter section Adjust the position of the conveyor guide so that it does not contact with the roller(s) of the dryer section. (three nuts) Move the conveyor guide to the left or right so that it does not touch the rollers.

  • Page 149: Replacing The Print Receiving Tray [Print Sorter Unit (6-Inch Type, 17/14 Orders)

    Distributed by: minilablaser.com 27430 Order sorter section Replacing the print receiving tray [Print sorter unit (6-inch type, 17/14 orders)] ! ! ! ! Procedure Replacing print receiving tray (1) Stop the print receiving tray to be replaced at the print receiving position. Push the pawl of the print receiving tray (2) in the direction indicated by arrow A, then remove the print receiving tray (1) in the direction indicated by arrow B.
  • Page 150 Distributed by: minilablaser.com 27430 Order sorter section Replacing print receiving tray (3) Remove the sorter cover. 20020 Remove paper guide (1). (two screws) Paper guide (1) Print sorter unit Tray rail G053522 Remove the receiving tray rail. (one screw) Remove the tray rails in numerical order by sliding them in the direction indicated by the arrow. Print sorter unit Tray rail G050753...
  • Page 151 Distributed by: minilablaser.com 27430 Order sorter section ! ! ! ! Adjustment after replacement Adjust the stop position of the print receiving tray. 27410 27430...

  • Page 152: Replacing The Paper Tray [Print Sorter Unit (10-Inch Type)]

    Distributed by: minilablaser.com 27430-5 Order sorter section Replacing the paper tray [Print sorter unit (10-inch type)] ! ! ! ! Procedure Replacing paper tray (1) Stop the paper tray to be replaced below the print receiving position. Push the pawl of the paper tray (3) in the direction indicated by arrow A, then remove the paper tray (1) in the direction indicated by arrow B.
  • Page 153 Distributed by: minilablaser.com 27430-5 Order sorter section Push the pawl of the paper tray (3) in the direction indicated by arrow A, then remove the paper tray (3) in the direction indicated by arrow B. Paper tray (3) Pawl G074245 ! ! ! ! Adjustment after replacement •...

  • Page 154: Removing The Print Sorter Unit [Print Sorter Unit (6-Inch Type, 17/14 Orders)]

    Distributed by: minilablaser.com 27440 Order sorter section Removing the print sorter unit [print sorter unit (6-inch type, 17/14 orders)] ! ! ! ! Procedure Remove the angle bracket cover. Angle bracket cover Pawls G050756 Disconnect the connector(s). J/P713, J/P866: relay connector Remove the angle bracket.
  • Page 155 Distributed by: minilablaser.com 27440-5 Order sorter section Removing the print sorter unit [print sorter unit (10-inch type)] MPORTANT • Be careful not to drop the print sorter unit. • Do not perform this work alone. ! ! ! ! Procedure Remove the connector cover.
  • Page 156 Distributed by: minilablaser.com 27440-5 Order sorter section Place the print sorter unit on the print sorter unit mount so that the pin of the print sorter unit mount is inserted into the attaching hole of the print sorter unit. MPORTANT •...
  • Page 157 Distributed by: minilablaser.com 27440-5 Order sorter section If the length is not 9±1 mm, loosen five screws of the print sorter unit mount, and adjust the height of adjuster. Screws Adjustors G090268 Connect the connectors and attach the connector cover. (three screws) The connector J866 on the processor side is not used.

  • Page 158: Adjusting The Stop Position Of The Paper Guide [Print Sorter Unit (10-Inch Type)]

    Distributed by: minilablaser.com 27450-5 Order sorter section Adjusting the stop position of the paper guide [Print sorter unit (10-inch type)] ! ! ! ! Procedure Remove the sorter cover. (Loosen four screws.) Sorter cover G085461 Remove the cover. (two screws) Remove the sorter cover (upper).
  • Page 159 Distributed by: minilablaser.com 27450-5 Order sorter section When the paper guide opens (raise) • Adjust the attaching position of the paper guide open sensor so that the angle between the paper guide and the order classification section is at right angle. (two screws) Paper guide close sensor light-tight plate Screws Print conveyor...

  • Page 160: Colorimeter Section

    Distributed by: minilablaser.com 27460 Colorimeter Section Colorimeter Section Replacing the colorimeter and the calibration plate The following procedures for the colorimeter are explained here. Replacing the colorimeter unit Replacing the colorimeter Replacing the calibration plate MPORTANT • The colorimeter unit consists of the following items. Colorimeter unit Calibration plate Calibration data CD...
  • Page 161 Distributed by: minilablaser.com 27460 Colorimeter Section • If necessary, disconnect the connectors of the Colorimeter Cooling Fan. Remove the colorimeter unit top. (four screws) Colorimeter unit top G085252 • If necessary, disconnect the connectors of the colorimeter and paper sensor. Remove the plate bottom.
  • Page 162 Distributed by: minilablaser.com 27460 Colorimeter Section Remove the advance unit from the colorimeter unit bottom. (four screws) Colorimeter unit top J/P802, 804 J/P551 Colorimeter unit bottom J/P552 G085251 ! ! ! ! Precautions when installing colorimeter unit There is no need to adjust the colorimeter unit position. ! ! ! ! Adjustment after replacing the colorimeter unit Follow the procedures in Replacing the calibration plate.
  • Page 163 Distributed by: minilablaser.com 27460 Colorimeter Section Remove the Colorimeter Cooling Fan. (two screws) Colorimeter unit cover Colorimeter Cooling Fan G085247 • If necessary, disconnect the connectors of the Colorimeter Cooling Fan. Remove the fixing plate from the colorimeter. (Loosen two mounting nuts.) Remove the connector of the colorimeter and replace the colorimeter.
  • Page 164 Distributed by: minilablaser.com 27460 Colorimeter Section ! ! ! ! Replacing the calibration plate Update the calibration plate data. • Register the new calibration plate data to the system. Bringing up the display Maintenance → Extension → Maintenance → Various Adjustment → Colorimeter Calibration Replace the calibration plate stored in the colorimeter unit with new one.

  • Page 165: Adjusting The Height Of The Colorimeter

    Distributed by: minilablaser.com 27470 Colorimeter Section Adjusting the height of the colorimeter MPORTANT • When replacing the colorimeter of the colorimeter unit, be sure to adjust the height. ! ! ! ! Procedure Remove the colorimeter unit cover. (four screws) Remove the Colorimeter Cooling Fan.
  • Page 166 Distributed by: minilablaser.com 27470 Colorimeter Section • If necessary, disconnect the connectors of the colorimeter and paper sensor. Loosen the lock screw on the leading end control holder of the colorimeter. (one screw) Leading end control holder Lock screw G085253 Turn over the colorimeter unit top.
  • Page 167 Distributed by: minilablaser.com 27470 Colorimeter Section • Use the handle side of the colorimeter height adjustment jig to check the height of colorimeter leading end. Use the handle side of the jig. G072364 Confirm that the height of colorimeter leading end aligns with the back face of the colorimeter mount, and then turn the leading end control holder approximately 30 degree clockwise to lower it.
  • Page 168 Distributed by: minilablaser.com 27470 Colorimeter Section ! ! ! ! Precautions when installing colorimeter unit Tighten the lock screw on the leading end control holder of the colorimeter. (one screw) Leading end control holder Lock screw G085253 27470...

  • Page 169: F Replenishment Unit [F]

    Distributed by: minilablaser.com 27500 F replenishment unit [F] F replenishment unit [F] Removing F replenishment unit (QSS-3701/3702/3703/LP7500/LP7600) [F] This item varies depending on the model. See the references below. Model Reference QSS-3704/3705/LP7700/LP7900 27501-5 ! ! ! ! Procedure Remove the replenisher cartridge.
  • Page 170 Distributed by: minilablaser.com 27500 F replenishment unit [F] • If the F replenishment unit with no clamp is to be replaced with the F replenishment unit with a clamp, be sure to remove the clamp. If the clamp is not removed, the F replenishment unit is not normally installed. F replenishment unit with no clamp F replenishment unit with a clamp Cartridge set sensor...
  • Page 171 F replenishment unit [F] Removing F replenishment unit (QSS-3704/3705/LP7700/LP7900) [F] This item varies depending on the model. See the references below. Model Reference QSS-3701/3702/3703/LP7500/LP7600 27500 ! ! ! ! Procedure Remove the replenisher cartridge. Remove processor cover 1. (four screws) Remove the bar which supports the replenisher section door, then remove the replenisher section cover.
  • Page 172 Distributed by: minilablaser.com 27501-5 F replenishment unit [F] If removing the F replenishment unit only J/P632, J/P637 F replenishment unit J/P639 Loosen these screws. Replenisher section lower part of the F replenishment unit Remove these screws. G085401 ! ! ! ! Adjustment after replacement When the original F replenishment unit is reattached Confirm that the F replenishment unit works normally using the output check.

  • Page 173: Removing The Replenishment Cartridge Installation Section [F]

    Distributed by: minilablaser.com 27510 F replenishment unit [F] Removing the replenishment cartridge installation section [F] • Remove the replenishment cartridge setting section when replacing or checking the replenishment cartridge opening motor, replenishment cartridge position sensor (upper) or replenishment cartridge position sensor (lower). ! ! ! ! Procedure Remove the F replenishment unit.

  • Page 174: Replacing The Replenishment Cartridge Opening Motor [F]

    Distributed by: minilablaser.com 27520 F replenishment unit [F] Replacing the replenishment cartridge opening motor [F] ! ! ! ! Procedure Remove the F replenishment unit. 27500 Remove the replenishment cartridge setting section. 27510 Remove the replenishment cartridge opening motor. (three screws) Replenishment cartridge opening motor G085858...
  • Page 175 Distributed by: minilablaser.com 27520 F replenishment unit [F] ! ! ! ! Adjustment after replacement Install the gear of the replenishment cartridge opening motor so that the space between the outer surface of the gear and the edge of the motor axis is 3 mm. (one screw) Plate Gear 3 mm...

  • Page 176: Replacing The Replenishment Solution Level Sensor [F]

    Distributed by: minilablaser.com 27530 F replenishment unit [F] Replacing the replenishment solution level sensor [F] ! ! ! ! Procedure Remove processor side cover 4. 20020 Disconnect the connector(s). 63280 for the locations of each replenishment solution level sensor. J/P611, 612:P1R J/P613, 614:P2RA J/P615, 616:P2RB Remove the rubber plug from the flange section in the direction of arrow 1.

  • Page 177: Output Check For The Cartridge Flushing Valve And Replenishment Cartridge Cleaning Pump [F

    Insert a hose of 13 mm diameter into the cleaning nozzle to be checked and fix it with adhesive tape. • The hose is a service personnel tool. See Service personnel tool list 80310. QSS-3704/3705/LP7700/LP7900 QSS-3701/3702/3703/LP7500/LP7600 Interlock Switch (Replenisher Section Door) Interlock Switch (Replenisher Section Door) Hose...

  • Page 178: Position Of The Replenishment Solution Collection Hoses [F]

    • Shows the position of the hoses to drain the replenishment solutions when an attention or error message is shown for the F specification. QSS-3701/3702/3703/LP7500/LP7600 Hoses to drain replenishment solutions To each hose, a sticker P1R/P2RA/P2RB or PSR is attached.

  • Page 179: Removing The Tablet Replenishment Unit [J

    Distributed by: minilablaser.com 27610 Tablet replenishment section Tablet replenishment section Removing the tablet replenishment unit [J] ! ! ! ! Procedure Remove all the tablet cartridges. Remove the tablet replenishment unit section cover. 20020 Disconnect the connector(s). J/P539, J/P541: tablet replenishment driver PCB Remove the hinge that connects the tablet replenishment unit to the processor.

  • Page 180: Replacing The Module [J

    Distributed by: minilablaser.com 27620 Tablet replenishment section Replacing the module [J] ! ! ! ! Procedure Remove all the tablet cartridges. Remove the tablet replenishment unit section cover. 20020 Disconnect the connector(s). J/P571, J/P572, J/P575, J/P588: CD module J/P576, J/P577, J/P580, J/P589: BF module J/P581, J/P582, J/P585, J/P590: STB module Replace the module.

  • Page 181: Replacing The Drum Drive Motor [J

    Distributed by: minilablaser.com 27630 Tablet replenishment section Replacing the drum drive motor [J] ! ! ! ! Procedure Remove the module. 27620 Remove the gear (32T). Gear (32T) G050712 Remove the drive gear. (two screws) Drive gear G050713 Remove the drum drive motor. (three screws) Drum motor G050732 Replace the drive motor and reassemble the parts.
  • Page 182 Distributed by: minilablaser.com 27630 Tablet replenishment section Check the tablet sensor via Input Check. 35220 Check the drum operation via Output Check. 35320 27630...

  • Page 183: Replacing The Elevator Motor [J

    Distributed by: minilablaser.com 27640 Tablet replenishment section Replacing the elevator motor [J] ! ! ! ! Procedure Remove all the tablet cartridges. Remove the tablet replenishment unit section cover. 20020 Disconnect the connector(s). J/P540: Tablet replenishment drive PCB Remove the motor mounting plate from the frame. (four screws) Remove the drive gear cover.
  • Page 184 Distributed by: minilablaser.com 27640 Tablet replenishment section Check the backlash between gear (12T) and the upper idle gear. Upper idle gear Gear (12T) 0.2 mm G050736 Reassemble the parts. Check the backlash between the friction roller gear and the idle gear. Upper idle gear 0.2 mm Friction roller gear...

  • Page 185: Adjusting The Tension Of The Elevator Chain [J

    Distributed by: minilablaser.com 27650 Tablet replenishment section Adjusting the tension of the elevator chain [J] ! ! ! ! Procedure Remove all the tablet cartridges. Remove the tablet replenishment unit section cover. 20020 Loosen the two screws of the tension plate. G050738 Adjust the tension of the elevator chain.
  • Page 186 Distributed by: minilablaser.com 27650 Tablet replenishment section • If the bucket platform is not parallel to the tablet replenishment unit, perform adjustment described below. 1. Perform the tension adjustment for the right and left elevator chains again. 2. Check that the elevator chains are meshed with right and left sprockets at the same position. 3.

  • Page 187: Adjusting The Position Of The Elevator Upper Sensor [J

    Distributed by: minilablaser.com 27660 Tablet replenishment section Adjusting the position of the elevator upper sensor [J] ! ! ! ! Procedure Remove all the tablet cartridges. Remove the tablet replenishment unit section cover. 20020 Check that the stopper contacts with the upper of the slot. "...
  • Page 188 Distributed by: minilablaser.com 27660 Tablet replenishment section 2. When Elevator Motor (Up) is selected and Execute is clicked, the elevator lifts up and stops for 2 seconds at the position where the elevator middle sensor is closed. 3. When two seconds passes, starts again. When detected by the elevator upper sensor, stops. Reassemble the parts.

  • Page 189: Adjusting The Position Of The Elevator Middle Sensor [J

    Distributed by: minilablaser.com 27670 Tablet replenishment section Adjusting the position of the elevator middle sensor [J] ! ! ! ! Procedure Remove all the tablet cartridges. Remove the tablet replenishment unit section cover. 20020 Check that the stopper contacts with the upper of the slot. "...
  • Page 190 Distributed by: minilablaser.com 27670 Tablet replenishment section MPORTANT • Stopping the elevator at the elevator middle sensor position 1. Select Tablet Replenishment Section 1 on the Output Check. 2. When Elevator Motor (Up) is selected and Execute is clicked, the elevator lifts up and stops for 2 seconds at the position where the elevator middle sensor is closed.

  • Page 191: Adjusting The Position Of The Elevator Lower Sensor [J

    Distributed by: minilablaser.com 27680 Tablet replenishment section Adjusting the position of the elevator lower sensor [J] ! ! ! ! Procedure Stop the elevator at the position where the elevator lower sensor detects dark in the Output Check. • 35320 Adjust the position of the elevator lower sensor so that the space between the lower bottom of the bucket platform and the lower side of the hole of the frame is 0 to -2.0 mm.

  • Page 192: Cleaning Method Of The Drum Of Module [J

    Distributed by: minilablaser.com 27690 Tablet replenishment section Cleaning method of the drum of module [J] ! ! ! ! Procedure Remove the module. 27620 Remove the cartridge guide. Cartridge guide Cartridge guide G050745 Remove the drum case. (six screws) Drum case G050746 Remove the gear (64T).
  • Page 193 Distributed by: minilablaser.com 27690 Tablet replenishment section Face the right narrow notch of the drum to you and align the center of drum unit's opening with the center of notch, and pull out the drum to the arrow direction. Wide Narrow G050748 Clean the space between the tablet drop section and vapor proof blocks.
  • Page 194 Distributed by: minilablaser.com 27690 Tablet replenishment section Reassemble the parts. 27690...

  • Page 195: Replacing The Stb Tablet Conveyor Motor [J

    Distributed by: minilablaser.com 27700 Tablet replenishment section Replacing the STB tablet conveyor motor [J] ! ! ! ! Procedure Remove the tablet chute and the conveyor cover. Disconnect the connector(s). J/P720: STB tablet conveyor motor Tablet replenishment unit STB tablet conveyor motor J/P720 G050793 Remove the conveyor frame.
  • Page 196 Distributed by: minilablaser.com 27700 Tablet replenishment section Remove the STB tablet conveyor motor from processor cover 1. (two screws) Drive gear STB tablet conveyor motor G050795 Reassemble the parts. Check the operation of the STB tablet conveyor motor via Output Check. 35220 27700...

  • Page 197: Replacing The Replenisher Pump And The Water Supply Pump [Sm

    Distributed by: minilablaser.com 27810 Replenishment package unit Replenishment package unit Replacing the replenisher pump and the water supply pump [SM] ! ! ! ! Procedure Pull out the replenishment package unit. Remove the replenishment packages. Remove the pump mount. Arrangement of the replenisher pump and the water supply pump Tray units G070020...
  • Page 198 Distributed by: minilablaser.com 27810 Replenishment package unit Remove the cover from the removed pump. Cover Lift up the cover holding the part indicated by the arrow. G050875 Take a note of the output amount displayed on the new pump's rating plate. Any pumps with false output measurements must be replaced.
  • Page 199 Distributed by: minilablaser.com 27810 Replenishment package unit Prepare a container for the replenishment solution or water to be output. Replenisher pipe and water supply pipe Tape G050889 MPORTANT • For measurements of two or more replenishment solutions, use a different container for each solution. If no different containers are available, clean the container before using.
  • Page 200 Distributed by: minilablaser.com 27810 Replenishment package unit Check the output amount. • For the operation procedures, see Operator's Manual - Additional Operations & Setup Manual -. MPORTANT • Make sure that the difference between the measured value and the output amount entered in the system is within ±3%.

  • Page 201: Replacing The Probe [Sm

    Distributed by: minilablaser.com 27820 Replenishment package unit Replacing the probe [SM] ! ! ! ! Procedure Pull out the replenishment package unit. Remove the replenishment package. Remove the protection cover of the SM I/O PCB. (one screw) Protection cover G050891 Disconnect the tray unit connectors.
  • Page 202 Distributed by: minilablaser.com 27820 Replenishment package unit For CD-C solution, use the whole black probe and the O-ring marked with a white dot. For other solutions, use the probe which the resin part is brown and the O-ring marked with a green dot. •...

  • Page 203: Adjusting The Sensitivity Of The Replenisher Solution Sensor [Sm

    Distributed by: minilablaser.com 27830 Replenishment package unit Adjusting the sensitivity of the replenisher solution sensor [SM] ! ! ! ! Procedure Clean the LED and detection sections of the replenishment solution sensor. Sensor arrangement Trays Replenishment solution sensors G085952 Attach the replenishment package containing the replenishment solution. Set the valve chuck, then turn the handle to ON position.
  • Page 204 Distributed by: minilablaser.com 27830 Replenishment package unit Adjust each VR depending on each LED condition which is off. • Replenishment solution sensor sensitivity adjustment method varies depending on the part number and VR number of the mounted SM I/O PCB. Details about SM I/O PCB SM I/O PCB part number Chemical...
  • Page 205 Distributed by: minilablaser.com 27830 Replenishment package unit Adjustment procedure 1 Adjustment procedure 2 • J391191, J390330 (adjustment method for VR1 to VR6) • J391378 (adjustment method for VR6) • J391378 (adjustment method for VR1 to VR5) If LED turns on by turning the VR twice or more: If LED turns on by turning the VR one-half: 1.
  • Page 206 Distributed by: minilablaser.com 27830 Replenishment package unit This page is intentionally blank. 27830...
  • Page 207 Distributed by: minilablaser.com 3000 3. Mode Password ..........................30500 Password ................................30500 Mode structure table ......................31000 Mode structure table ............................31000 Maintenance ........................31100 Status Display ..............................31100 Debug Mode (Saving the Logdata) ........................31110 Setup ........................... 32510 Paper Specification Registration/Setup ......................32510 NCE Mode .................................32513 Brightness of the Edge ............................32514 Exposure Adjustment ............................32515 Sample images for evaluating image quality (Sample 1/Sample 2) ..............32517...
  • Page 208 Distributed by: minilablaser.com 3000 Maintenance ........................35100 Colorimeter Unit Adjustment ..........................35100 Input Check (Printer) ............................35210 Input Check (Processor) [F] ..........................35220 Input Check (Processor) [N] ..........................35220 Input Check (Processor) [SM] ...........................35220 Input Check (Processor) [J] ..........................35220 Output Check (Printer) ............................35310 Output Check (Processor) [F] ..........................35320 Output Check (Processor) [N] ...........................35320 Output Check (Processor) [SM] ........................35320 Output Check (Processor) [J] ..........................35320...
  • Page 209 Distributed by: minilablaser.com 30500 Password Password Password M5303-00 Entering password Item Explanation Entering the service personnel 1. Click Maintenance to access the Maintenance display. password 2. Hold the F1 key, and press the F9 key on the Maintenance display, then enter the service personnel password (2260).
  • Page 210 Distributed by: minilablaser.com 31000 Mode structure table Mode structure table Mode structure table • SP1: The service personnel password is required to display this. • SP2: Data can be changed by entering the service personnel password. ! ! ! ! Maintenance Application display Item Reference Output Device Registration...
  • Page 211 Distributed by: minilablaser.com 31000 Mode structure table ! ! ! ! Processor Settings Reference Processor settings [F] Processor settings [SM] Processor settings [J] Processor settings [F] Item Reference Print Sensor Adjustment (SP2) 33001 Processing Solution Temperature Setting Standard Replenishment Amount Setting (SP2) 33002 Pump Output Amount Setting 33003...
  • Page 212 Distributed by: minilablaser.com 31000 Mode structure table Item Reference Processor Standard Setting (SP1) Thermosensor Calibration 33500 Refilling Water Amount Setting 33510 Cleaning Water Amount Setting 33501 Dryer Lane Select Operation Setting 33590 Drive Motor Revolution Count Setting 33502 Dryer Section Setting (Auto Setup) 33505 Processor settings [J] Item...
  • Page 213 Distributed by: minilablaser.com 31000 Mode structure table Item Details Standard setting Refilling Water Error (SP1) If it is set to OFF, the attention message is not shown even though the refilling water tank runs out of water. Circulation Pump Error (SP1) If it is set to OFF, the error message is not shown even though the circulation pumps stop.
  • Page 214 Distributed by: minilablaser.com 31000 Mode structure table Item Reference • Laser Self-Diagnostic (diagnosis: 35952 MANUAL) • Laser Self-Diagnostic (starting/exiting) 35953 Network Self-Diagnostic 35955 *1. Displayed only when the Quad Magazine Unit is selected in the Option Registration 31000...

  • Page 215: Status Display

    Distributed by: minilablaser.com 31100 Maintenance Maintenance Status Display M5307-00 This section explains the Printer Operation Status and Laser temperature control status in Status Display. See the User Manuals for other modes. Name Status Printer Operation Status The printer status is shown. •...

  • Page 216: Debug Mode (Saving The Logdata)

    Distributed by: minilablaser.com 31110 Maintenance Debug Mode (Saving the Logdata) Bringing up the display Maintenance: 2260 → Extension → Debug Mode Debug Mode Save log data ! ! ! ! Explanation If a problem occurs during the printer/processor operation, the operation status when the problem occurs is recorded to HDD as a Memory data and Log data.
  • Page 217 ! ! ! ! If the EZ Controller is not installed (Save log data) Destination Data format Output data Click Start LP7500/LP7600/LP7700/LP7900 Compresses and saves the files • Log file of the image shown in the right column as processing module •...

  • Page 218: Paper Specification Registration/Setup

    Distributed by: minilablaser.com 32510 Setup Setup Paper Specification Registration/Setup Bringing up the display Maintenance: 2260 → Extension → Setup → Laser Setup → Paper Specification Registration/Setup M5317-00 ! ! ! ! Functions Functions Print Check Brightness of the Edge (SP1) Black Balance Adjustment Edge Brightness Correction Data Initialization (SP1) NCE Mode...
  • Page 219 Distributed by: minilablaser.com 32510 Setup System Exposure Light Intensity Setting/Paper Gamma Setup 1 Black Balance Adjustment Length of unexposed part: 12 mm Length of unexposed part: 12 mm Each step length: 12 mm Each step length: 12 mm 22-step setup print: 320 mm 22-step setup print: 320 mm ! ! ! ! Functions •...
  • Page 220 Distributed by: minilablaser.com 32510 Setup Sample print Explanation Image Sample 4 A print containing three scales of gray Sample 5 A solid gray print Sample 6 Prints of test charts Sample 7 Sample 8 *1. (SP1) is shown when entering the service personnel password (2260). ! ! ! ! Black Balance Adjustment Adjust each R,G and B color automatically so as to show the black letters as black.
  • Page 221 Distributed by: minilablaser.com 32510 Setup G084967 ! ! ! ! Setup Switch (SP1) When the setup switch is on, the high density section is calculated and Dmax is set to the most appropriate value. When the setup switch is off, setup is performed within the range of the colorimeter specification (Dmax: 2.2 D or less). MPORTANT •...

  • Page 222: Nce Mode

    Distributed by: minilablaser.com 32513 Setup NCE Mode Bringing up the display Maintenance → Extension → Setup → Laser Setup → Paper Specification Registration/Setup → Functions → NCE Mode M5402-01 ! ! ! ! Explanation • After the initial setup or Paper Specification Registration/Setup, Black Balance Adjustment will be automatically carried out. To make additional fine adjustments, use NCE Mode.
  • Page 223 Distributed by: minilablaser.com 32513 Setup ! ! ! ! F: Function ! ! ! ! Test print Make a test print of characters and images. G084967 • Confirm the test print using the loupe. ! ! ! ! Adjusting procedure Select the magazine to be corrected.
  • Page 224 Distributed by: minilablaser.com 32513 Setup G084961 • If the letters are broken (all color density is high), check if the dots are broken on Y3, M3 and C3 in the figure. • Another method is to confirm that the color of K3 did not change. Pattern of dot position disorder check High Density of dots...
  • Page 225 Distributed by: minilablaser.com 32513 Setup G084961 From the check results at Step 4 and Step 5, decide the correction value and enter each color to change. • Correct all CMY colors in the minus direction. • For example, when you want to decrease the B (blue) color, do not increase (plus direction) the Y correction value, but correct M and C in the minus direction.

  • Page 226: Brightness Of The Edge

    Distributed by: minilablaser.com 32514 Setup Brightness of the Edge Bringing up the display Maintenance: 2260 → Extension → Setup → Laser Setup → Paper Specification Registration/Setup → Functions → Brightness of the Edge ! ! ! ! Explanation ! ! ! ! Brightness of the Edge •...
  • Page 227 Distributed by: minilablaser.com 32514 Setup • You can perform Brightness of the Edge only with paper whose width is 305 mm. Pressing Next starts automatic test print. The test print measurement display is shown. M5309-02 The calibration display of the colorimeter is shown. M5309-05 Click Execute.
  • Page 228 Distributed by: minilablaser.com 32514 Setup Adjust the paper guide to the 216 mm width, and insert the test print straight until it reaches roller 1 of the colorimeter. Paper guide Test paper Roller 1 G085306 • Insert the test print straight against the colorimeter. Click Execute.

  • Page 229: Exposure Adjustment

    Distributed by: minilablaser.com 32515 Setup Exposure Adjustment Bringing up the display Maintenance: 2260 → Extension → Setup → Laser Setup → Paper Specification Registration/Setup → Functions → Exposure Adjustment M5413-00 ! ! ! ! Explanation ! ! ! ! Exposure Adjustment (Initial setting: both Reddish Line and Bluish Line unselected) •...
  • Page 230 Distributed by: minilablaser.com 32515 Setup Carefully check the test print and perform adjustment as necessary. Test print Reddish line Bluish line G085337 If a reddish or bluish line is not printed on the boundary line between the white and gray areas of the test print 1.

  • Page 231: Sample Images For Evaluating Image Quality (Sample 1/Sample)

    Distributed by: minilablaser.com 32517 Setup Sample images for evaluating image quality (Sample 1/Sample 2) Bringing up the display Maintenance: 2260 → Extension → Setup → Laser Setup → Paper Specification Registration/Setup → Functions → Print Check → Sample 1/Sample 2 ! ! ! ! Explanation •...
  • Page 232 Distributed by: minilablaser.com 32517 Setup Image Explanation 1. For measuring resolution (White) Sample 2 Print for checking resolution of the printer (White) • You can check resolution of the printer. (Black lines on a white background) For details, see For measuring resolution (White), For measuring resolution (Black). 2.
  • Page 233 Distributed by: minilablaser.com 32517 Setup • Setup problems such as measurement position of the colorimeter • Problems of the colorimeter • Incorrect paper is selected in Paper Specification Registration. For measuring printing gamma 1. Check the position where a gray line can be seen. G085353 •...
  • Page 234 Distributed by: minilablaser.com 32517 Setup G085362 • Points to be checked • Exposure position problems • Uneven advance of paper • Exposure engine problems For confirming primary colors 1. Confirm that each color of red, green, blue, white, gray, black, cyan, magenta and yellow is correctly exposed. G085357 •...

  • Page 235: Magazine Registration/Setup

    Distributed by: minilablaser.com 32520 Setup Magazine Registration/Setup Bringing up the display Maintenance → Extension → Setup → Laser Setup → Magazine Registration/Setup M5318-00 ! ! ! ! Explanation The paper magazine to be used is registered and the paper gamma setup is carried out. Setup The magazine is registered for setup and its paper specification is also registered.
  • Page 236 Distributed by: minilablaser.com 32520 Setup • The test prints are printed 3 times at most. ! ! ! ! Functions ! ! ! ! Paper Specification Registration/Setup Paper Specification Registration/Setup is linked, and Paper Specification Registration/Setup can be carried out. 32510 32520...

  • Page 237: Data Initialization

    Distributed by: minilablaser.com 32550 Setup Data Initialization Bringing up the display Maintenance: 2260 → Extension → Setup → Data Initialization M5321-00 ! ! ! ! Explanation You can initialize the stored data of the printer, processor or each controller PCB. MPORTANT •...
  • Page 238 Distributed by: minilablaser.com 32550 Setup Data that are not initialized Machine Type Registration, Language, IP Address, Subnet mask, Default gateway, Serial Number (Printer/Processor), Date of shipment, and Communication Speed Setting of Machine Specification 32550...

  • Page 239: Print Sensor Adjustment

    Distributed by: minilablaser.com 33001 Processor Settings Processor Settings Print Sensor Adjustment Bringing up the display Maintenance: 2260 → Extension → Processor Settings → Print Sensor Adjustment M5431-00 • The LED light intensity value of each sensor can be checked and set by entering the service personnel password (2260). ! ! ! ! Explanation ! ! ! ! Print Sensor Adjustment (Standard value: 150) (Input range: 0 to 255) It is the standard value to be used for adjusting the LED light intensity of each sensor.
  • Page 240 Distributed by: minilablaser.com 33001 Processor Settings • When LED light intensity value of each sensor is 255 and Print Sensor LED Light Intensity Adjustment is finished normally, the following error is shown. No. 00520 Sensors may be dirty. is shown. 33001...

  • Page 241: Standard Replenishment Amount Setting[F

    Distributed by: minilablaser.com 33002 Processor Settings Standard Replenishment Amount Setting[F] ! ! ! ! Display Bringing up the display Maintenance: 2260 → Extension → Processor Settings → Standard Replenishment Amount Setting M5466-00 ! ! ! ! Explanation • Enter the service personnel password (2260) to set the standard replenishment amount of P1R, P2RA and P2RB. ! ! ! ! Standard Replenishment Amount Setting (Input range: 0.1 to 500.0 mL/m2) The standard replenishment amount of P1R, P2RA, P2RB and PSR can be specified on the Standard Replenishment Amount Setting.

  • Page 242: Pump Output Amount Setting[F

    Distributed by: minilablaser.com 33003 Processor Settings Pump Output Amount Setting[F] Description for each specification In this section, the location of information varies depending on the specification. See below for the description for each specification. • For [N] and [SM] specifications, see Pump Output Amount Setting [N] [SM].
  • Page 243 Distributed by: minilablaser.com 33003 Processor Settings ! ! ! ! Initial Replenishment Operation (SP1) You can remove the remaining air in the hose by operating P1R Replenisher Pump, P2RA Replenisher Pump and P2RB Replenisher Pump for a specified time. To cancel Initial Replenishment Operation, press NO: Cancel. •...

  • Page 244: Pump Output Amount Setting [N] [Sm

    Distributed by: minilablaser.com 33003 Processor Settings Pump Output Amount Setting [N] [SM] ! ! ! ! Display Bringing up the display Maintenance: 2260 → Extension → Processor Settings → Pump Output Amount Setting For [N] display For [SM] display ! ! ! ! Explanation ! ! ! ! Pump Output Amount Setting (input range: 0.1 to 200.0 ml) In Pump Output Amount Setting via F: Functions, output amount of each replenisher pump is measured and compared with the set values.

  • Page 245: Auto Cleaning Water Output Amount Setting[F

    Distributed by: minilablaser.com 33004 Processor Settings Auto Cleaning Water Output Amount Setting[F] ! ! ! ! Display Bringing up the display Maintenance: 2260 → Extension → Processor Settings → Auto Cleaning Water Output Amount Setting M5468-00 ! ! ! ! Explanation ! ! ! ! Auto Cleaning Water Output Amount Setting (Input range: 0.1 to 200.0 ml) Measure the output amount of Measure Auto Cleaning Water Output Amount, P1 Auto Cleaning Valve + Replenisher Cartridge Cleaning Pump, P2 Auto Cleaning Valve + Replenisher Cartridge Cleaning Pump and PS Auto Cleaning Valve + Replenisher...
  • Page 246 Distributed by: minilablaser.com 33004 Processor Settings Click Functions. Click Measure Auto Cleaning Water Output Amount. The display to select the processing solution to output is shown. Select the processing solution to measure the output amount. S5468-01-UM00 Move the colorimeter unit to the central position of the rail. Spread a cloth or the like over the processor top.
  • Page 247 Distributed by: minilablaser.com 33004 Processor Settings Connection parts G088971 Connect the measurement hose to the connection part which removed the hose at the step 2. Measure the output amount after removing the water inside the hose completely. MPORTANT • There are two types of measurement hoses; one is for P1/P2 and the other is for PS. A label is attached on each hose.
  • Page 248 Distributed by: minilablaser.com 33004 Processor Settings The time of the procedure completion is shown. Wait until the time is 0. Manual sorter switch G086903 When carrying out the output on the display monitor Click YES: Execute. The time of the procedure completion is shown. Wait until the time is 0. MPORTANT •...
  • Page 249 Distributed by: minilablaser.com 33004 Processor Settings Reconnect the hose of automatic cleaning pipe. MPORTANT • Fit the hoses in the cutouts so that they will not be pinched by the processor top cover when it is closed. • Be sure to connect the appropriate hose for each processing solution hose. If the hose is connected to other processing solution hose, the replenishment is carried out to the different processing solution tank.

  • Page 250: Total Replenishment Amount Display[F

    Distributed by: minilablaser.com 33030 Processor Settings Total Replenishment Amount Display[F] Bringing up the display Maintenance: 2260 → Extension → Processor Settings → Total Replenishment Amount Display M5470-00 • Clear of Replenishment Lack Time is shown if you enter the service personnel password (2260). ! ! ! ! Explanation ! ! ! ! Total Replenishment Amount Accumulated replenishment amount for each pump is shown.

  • Page 251: Total Replenishment Amount Display [N

    Distributed by: minilablaser.com 33040 Processor Settings Total Replenishment Amount Display [N] Description for each specification In this section, the location of information varies depending on the specification. See below for the description for each specification. • For SM, see Total Replenishment Amount Display [SM]. ! ! ! ! Display Bringing up the display Maintenance: 2260 →...

  • Page 252: Total Replenishment Amount Display [Sm

    Distributed by: minilablaser.com 33040 Processor Settings Total Replenishment Amount Display [SM] ! ! ! ! Display Bringing up the display Maintenance: 2260 → Extension → Processor Settings → Total Replenishment Amount Display M5463-01 ! ! ! ! Explanation ! ! ! ! Total Replenishment Amount (Input range: 0.00 to 99999.99 mL) The total replenishment amount can be checked and set.
  • Page 253 Distributed by: minilablaser.com 33040 Processor Settings $ SM Forced Replenishment Amount Setting (Initial value: See the table below.) (Input range: 0.0 to 999.9 3701 3703 Processing solution SM Forced Replenishment Processing solution SM Forced Replenishment Amount Amount CD-A 58.1 CD-A 55.3 CD-B 58.1...

  • Page 254: Correction Setting [Sm

    Distributed by: minilablaser.com 33060 Processor Settings Correction Setting [SM] Bringing up the display Maintenance: 2260 → Extension → Processor Settings → Correction Setting M5464-00 ! ! ! ! Explanation ! ! ! ! Correction Setting The amount of replenish and water supply can be increased depending on the paper process amount. ! ! ! ! Replenishment Correction Rate The standard replenishment amount including the water supply amount can be changed by the same rate, without changing the value of Standard Replenishment Amount Setting.

  • Page 255: Counter [J

    Distributed by: minilablaser.com 33070 Processor Settings Counter [J] Bringing up the display Maintenance: 2260 → Extension → Processor Settings → Counter M5446-00 • Enter the service personnel password (2260) to configure these settings. • The service personnel password (2260) is required to display ! ! ! ! Explanation ! ! ! ! Replenishment Counter (Input range: 0 to 999999) The number of tablets that have been dropped can be checked and set.
  • Page 256 Distributed by: minilablaser.com 33070 Processor Settings 0604 Add water to the SW/DW Tank. 0610 Empty the Effluent Tank. ! ! ! ! Kit Remains S4102-01-SM00 Symbol Explanation Processing solution The number of the remaining cartridges per kit The number of the cartridges per kit The number of remaining tablets per cartridge The number of tablets per cartridge The number of remaining tablets per kit is shown or...
  • Page 257 Distributed by: minilablaser.com 33500 Processor Standard Setting Processor Standard Setting Thermosensor Calibration Bringing up the display Maintenance: 2260 → Extension → Processor Settings → Processor Standard Setting → Thermosensor Calibration M5439-00 ! ! ! ! Explanation • Enter the service personnel password (2260) to configure these settings. ! ! ! ! Measurement Value (Initial value: 0.0°C) (Input range: 10 to 52°C (Correction value: 0 to ±3°C) Measure the temperature with a mercury thermometer and enter the measured values.

  • Page 258: Cleaning Water Amount Setting[F

    Distributed by: minilablaser.com 33501 Processor Standard Setting Cleaning Water Amount Setting[F] Description for each specification In this section, the location of information varies depending on the specification. See below for the description for each specification. • For [N], [SM] and [J] specifications, see Cleaning Water Amount Setting [N] [SM] [J].

  • Page 259: Cleaning Water Amount Setting [N] [Sm] [J

    Distributed by: minilablaser.com 33501 Processor Standard Setting Cleaning Water Amount Setting [N] [SM] [J] Bringing up the display Maintenance: 2260 → Extension → Processor Settings → Processor Standard Setting → Cleaning Water Amount Setting M5441-00 ! ! ! ! Explanation ! ! ! ! Cleaning Water Amount ON Setting (initial value: 14.0) (input range: from 0.1 to 99.9 seconds) Set the operation time of the cleaning pump.

  • Page 260: Drive Motor Revolution Count Setting

    Distributed by: minilablaser.com 33502 Processor Standard Setting Drive Motor Revolution Count Setting Bringing up the display Maintenance: 2260 → Extension → Processor Settings → Processor Standard Setting → Drive Motor Revolution Count Setting [F] specification [N][SM][J] specifications ! ! ! ! Explanation Item Explanation Drive Motor Setting Value...

  • Page 261: Display Processor Working Information[F

    Distributed by: minilablaser.com 33503 Processor Standard Setting Display Processor Working Information[F] ! ! ! ! Display Bringing up the display Maintenance: 2260 → Extension → Processor Settings → Processor Standard Setting → Display Processor Working Information M5473-00 ! ! ! ! Explanation ! ! ! ! Replenishment Solution Preparing Counts •...

  • Page 262: Processor Set Up Mode[F

    Distributed by: minilablaser.com 33504 Processor Standard Setting Processor Set Up Mode[F] ! ! ! ! Display Bringing up the display Maintenance: 2260 → Extension → Processor Settings → Processor Standard Setting → Processor Set Up Mode M5474-00 ! ! ! ! Explanation •...
  • Page 263 Distributed by: minilablaser.com 33504 Processor Standard Setting ! ! ! ! Initial Replenisher Operation (Replenisher Pump) S4509-00-SM03 • After operating P1R Replenisher Pump, P2RA Replenisher Pump and P2RB Replenisher Pump for a specified time, the air remaining in the hose can be exhausted. To cancel Initial Replenisher Operation (Replenisher Pump), press NO: Cancel.

  • Page 264: Dryer Section Setting (Auto Setup)

    • Emulsion Number Change ! ! ! ! Temperature Setting (input range: 63 to 85°C) For the QSS-3701/3702/3703/LP7500/LP7600, the initial value is 75°C. For the QSS-3704/3705/LP7700/LP7900, the initial value is 80°C. • The dryer temperature can be specified for Auto Setup.
  • Page 265 Distributed by: minilablaser.com 33505 Processor Standard Setting ! ! ! ! Waiting Time (Initial value: 90 seconds) (Input range: 90 to 999 seconds) • The time to start advancing the Auto Setup (Test print) can be specified after the dryer temperature reached the Dryer Temperature of Print Start Setting.

  • Page 266: Refilling Water Amount Setting [N

    Distributed by: minilablaser.com 33510 Processor Standard Setting Refilling Water Amount Setting [N] Description for each specification In this section, the location of information varies depending on the specification. See below for the description for each specification. • For SM, see Refilling Water Amount Setting [SM].

  • Page 267: Refilling Water Amount Setting [Sm

    Distributed by: minilablaser.com 33510 Processor Standard Setting Refilling Water Amount Setting [SM] ! ! ! ! Display Bringing up the display Maintenance: 2260 → Extension → Processor Settings → Processor Standard Setting → Refilling Water Amount Setting Display 1 Display 2 ! ! ! ! Explanation ! ! ! ! Process Specification The process specification which has been registered in the machine specification is shown.
  • Page 268 Distributed by: minilablaser.com 33510 Processor Standard Setting $ Refilling Water Amount Setting 2 (Low Processing Amount) Each refilling water amount is set in selecting Low Processing Amount for Refilling Water Level 2 of Correction Setting for Refilling Water Amount Setting 2 (Standard). Each refilling water amount can be set according to the amount of evaporation when processing amount is low (for each machine or time of year).

  • Page 269: Basic Kit Setting [J

    Distributed by: minilablaser.com 33520 Processor Standard Setting Basic Kit Setting [J] Bringing up the display Maintenance: 2260 → Extension → Processor Settings → Processor Standard Setting → Basic Kit Setting M5450-00 ! ! ! ! Explanation ! ! ! ! Kit Processing Amount Setting (initial value: 388.8) (input range: 0.1 to 999.9 m2) The paper area that can be processed per kit can be set.
  • Page 270 Distributed by: minilablaser.com 33520 Processor Standard Setting MPORTANT • Even if the values of settings are changed, the changes are not to be effective until the kit ends, which are Kit Processing Amount Setting, Kit Water Supply Amount Setting, Drop Limit/without Replenishment Limit Setting, Total Cartridge Count, and Tablets Per Cartridge.

  • Page 271: Kit Correction [J

    Distributed by: minilablaser.com 33530 Processor Standard Setting Kit Correction [J] Bringing up the display Maintenance: 2260 → Extension → Processor Settings → Processor Standard Setting → Kit Correction M5451-00 ! ! ! ! Explanation ! ! ! ! Auto Low Processing Correction (initial value: ON), Correction Rate (initial value: 30) (input range: 0 to 99 %), Detection (initial value: 2.02) (input range: 0.01 to 9.99 m2) Correction Rate and Detection is to be effective only when the Auto Low Processing Correction is ON.

  • Page 272: Refilling Water Amount Setting [J

    Distributed by: minilablaser.com 33540 Processor Standard Setting Refilling Water Amount Setting [J] Bringing up the display Maintenance: 2260 → Extension → Processor Settings → Processor Standard Setting → Refilling Water Amount Setting M5452-00 ! ! ! ! Explanation ! ! ! ! Environment Setting (Initial value: (1) 12-2 (2) 3-5 (3) 6-8 (4) 9-11 ) (Input range: 1 to 12) A year can be divided into 4 environments and their periods can be set for the evaporation refill.
  • Page 273 Distributed by: minilablaser.com 33540 Processor Standard Setting MPORTANT • Even if the value of Basic Evaporation Refill Amount is changed, the changes are not to be effective until the kit ends. 33540...

  • Page 274: Pump Output Amount Setting [J

    Distributed by: minilablaser.com 33550 Processor Standard Setting Pump Output Amount Setting [J] Bringing up the display Maintenance: 2260 → Extension → Processor Settings → Processor Standard Setting → Pump Output Amount Setting M5453-00 ! ! ! ! Explanation ! ! ! ! Pump Output Amount Setting (Input range: 0.1 to 200 ml) Measure the pump output amount in Pump Output Amount Measurement in Functions, and check the measured value.

  • Page 275: Operation Check [J

    Distributed by: minilablaser.com 33560 Processor Standard Setting Operation Check [J] Bringing up the display Maintenance: 2260 → Extension → Processor Settings → Processor Standard Setting → Operation Check M5454-00 ! ! ! ! Explanation Operation Checks of Tablet Sensor 1 and 2 can be carried out. ! ! ! ! Functions ! ! ! ! Dropping Tablet One dropping tablet operation is carried out for the selected chemical.

  • Page 276: Manual Kit Change [J

    Distributed by: minilablaser.com 33570 Processor Standard Setting Manual Kit Change [J] Bringing up the display Maintenance → Extension → Processor Settings → Processor Standard Setting → Manual Kit Change M5455-00 ! ! ! ! Explanation ! ! ! ! Manual Kit Change When carrying out Manual Kit Change, the following values are to be initialized (setting value).

  • Page 277: Dryer Lane Select Operation Setting

    Specify the time from when the dryer select sensor finishes the detection of the paper until the Dryer selection solenoid 1 turns off. Model Dryer selection solenoid 2 (default value) Returning Operating Time (after Paper Rear End Detected) (default value) LP7500 3701/3702 5.15 seconds 8.20 seconds LP7600 3703 4.05 seconds...
  • Page 278 Specify the time from when the dryer select sensor finishes the detection of the paper until the Dryer selection solenoid 2 turns off. Model Dryer selection solenoid 2 (default value) Returning Operating Time (after Paper Rear End Detected) (default value) LP7500 3701/3702 5.80 seconds 17.0 seconds LP7600 3703 4.60 seconds...

  • Page 279: Colorimeter Unit Adjustment

    Distributed by: minilablaser.com 35100 Maintenance Maintenance Colorimeter Unit Adjustment Bringing up the display Maintenance: 2260 → Extension → Maintenance → Various Adjustment → Colorimeter Unit Adjustment M5372-00 ! ! ! ! Explanation To measure each step such as test print correctly by colorimeter, correct the paper stop position and the error of feeding rollers. •...
  • Page 280 Distributed by: minilablaser.com 35100 Maintenance Open the printer top cover, and then remove the test paper from the paper advance unit 1 and 2. Paper advance unit 1 Paper Paper advance unit 2 G068474 Draw the first line on the paper at 5 mm away from the test paper edge, then the second line at 201 mm away from the first position.
  • Page 281 Distributed by: minilablaser.com 35100 Maintenance Execute Paper Test Advance via Functions. When Prepare a sheet of paper (length: 345 mm or more) and draw a line on it 5 mm away from the leading end. Then, draw a second line at 240 mm away from the first line. is shown, click OK. The test paper is advanced and stops at the first line.

  • Page 282: Input Check (Printer)

    Distributed by: minilablaser.com 35210 Maintenance Input Check (Printer) Bringing up the display Maintenance → Extension → Maintenance → Input Check → Printer ! ! ! ! Input Check Item Reference Paper Supply Unit Paper Supply 1 Paper Supply 2 Magazine Code B Magazine Code C Magazine Unit A Magazine Unit A2-1...
  • Page 283 Distributed by: minilablaser.com 35210 Maintenance Display Status DARK/LIGHT Paper Magazine Code Sensor B2 DARK When the pin is detected. DARK/LIGHT Paper Magazine Code Sensor B3 DARK When the pin is detected. DARK/LIGHT Paper Magazine Code Sensor B4 DARK When the pin is detected. DARK/LIGHT Paper Magazine Code Sensor B5 DARK When the pin is detected.
  • Page 284 Distributed by: minilablaser.com 35210 Maintenance ! ! ! ! Magazine Unit A2-2 Display Status DARK/LIGHT Paper End Sensor A2 DARK Paper is detected. DARK/LIGHT Pressure Change Sensor A2 DARK Paper is detected. DARK/LIGHT Width Change Sensor A2 DARK Paper is detected. ON/OFF Interlock Switch (Printer Top Cover) Operation of the interlock switches.
  • Page 285 Distributed by: minilablaser.com 35210 Maintenance Display Status OK/No Good G Laser Light Source Status The laser and G laser driver are normal. The laser unit is deteriorated. Good The G laser driver is not connected correctly, or is damaged. The laser light intensity depends on the electric current applied to the laser diode. When the laser diode is being deteriorated, add the electric current to acquire the specified amount of output.
  • Page 286 Distributed by: minilablaser.com 35210 Maintenance ! ! ! ! Operation of the interlock switches If the quad magazine unit is installed When each interlock switch Status of Input Check when each interlock switch is off is off Interlock Switch Interlock Switch Interlock Switch Printer Door 3 Sensor (Printer Top Cover)

  • Page 287: Input Check (Processor) [F

    Distributed by: minilablaser.com 35220 Maintenance Input Check (Processor) [F] Bringing up the display Maintenance → Extension → Maintenance → Input Check → Processor Description for each specification For the specifications other than [F] specification, this section only gives description that differs from that for [F] specification. See below for the description for each specification.
  • Page 288 Distributed by: minilablaser.com 35220 Maintenance Display Status #.## P1 Flow Amount Displays the P1 circulation amount. Drive Motor Revolution Count *1. Displays OK if all circulation pumps are normally rotating. When an error occurs, displays the circulation pump at which an error is occurring. (P1, P2, PS1, PS2, PS3, PS4) If the errors occur at two or more pumps simultaneously, the error is shown in the order from P1.
  • Page 289 Distributed by: minilablaser.com 35220 Maintenance Display Status DARK/LIGHT Paper Guide Open Sensor DARK Home position (upper) DARK/LIGHT Paper Guide Close Sensor DARK When the paper guide closes (when the paper width below 152 mm is processed) *1. Shown only if the print sorter unit (10-inch type) is supported. ! ! ! ! Colorimeter Unit (common to all specifications) Display Status...

  • Page 290: Input Check (Processor) [N

    Distributed by: minilablaser.com 35220 Maintenance Input Check (Processor) [N] Description for each specification For the specifications other than [F] specification, this section only gives description that differs from that for [F] specification. See below for the description for each specification. Reference Input Check (Processor) [SM] Input Check (Processor) [J]...
  • Page 291 Distributed by: minilablaser.com 35220 Maintenance *3. It may take one minute for communicating between the processor control PCB and control strip unit. 35220...

  • Page 292: Input Check (Processor) [Sm

    Distributed by: minilablaser.com 35220 Maintenance Input Check (Processor) [SM] Description for each specification For the specifications other than [F] specification, this section only gives description that differs from that for [F] specification. See below for the description for each specification. Reference Input Check (Processor) [N] Input Check (Processor) [J]...
  • Page 293 Distributed by: minilablaser.com 35220 Maintenance Display Status DARK/LIGHT CD-A Replenishment Solution Sensor LIGHT When the replenishment solution level is normal. DARK/LIGHT CD-B Replenishment Solution Sensor LIGHT When the replenishment solution level is normal. DARK/LIGHT CD-C Replenishment Solution Sensor LIGHT When the replenishment solution level is normal.

  • Page 294: Input Check (Processor) [J

    Distributed by: minilablaser.com 35220 Maintenance Input Check (Processor) [J] Description for each specification For the specifications other than [F] specification, this section only gives description that differs from that for [F] specification. See below for the description for each specification. Reference Input Check (Processor) [N] Input Check (Processor) [SM]...
  • Page 295 Distributed by: minilablaser.com 35220 Maintenance Display Status DARK/LIGHT Elevator Middle Sensor DARK When the elevator is detected DARK/LIGHT Elevator Lower Sensor DARK When the elevator is detected ON/OFF Tablet Replenishment Unit Interlock Switch When the tablet unit is attached 35220...

  • Page 296: Output Check (Printer)

    Distributed by: minilablaser.com 35310 Maintenance Output Check (Printer) Bringing up the display Maintenance → Extension → Maintenance → Output Check → Printer ! ! ! ! Output Check Item Reference Paper Supply Unit Paper Supply Unit 1 Paper Supply Unit 2 Magazine Unit (Magazine A) Magazine Unit (Magazine A2) Exposure Advance Unit...
  • Page 297 Distributed by: minilablaser.com 35310 Maintenance Display Status Width Change Motor A2 Press Execute to operate once. Paper Magazine Lamp A Press Execute to turn on, and Cancel to turn off. ! ! ! ! Exposure Advance Unit Display Status Exposure Advance Motor 1 Press Execute to operate for the set time.
  • Page 298 Distributed by: minilablaser.com 35310 Maintenance Display Status OK/No Good G Laser Light Source Status The laser and G laser driver are normal. The laser unit is deteriorated. Good The G laser driver is not connected correctly, or is damaged. ##.#C Laser Unit Thermosensor Displays the temperature of the laser unit.

  • Page 299: Output Check (Processor) [F

    Distributed by: minilablaser.com 35320 Maintenance Output Check (Processor) [F] Description for each specification For the specifications other than [F] specification, this section only gives description that differs from that for [F] specification. See below for the description for each specification. Reference Output Check (Processor) [N] Output Check (Processor) [SM]...
  • Page 300 Distributed by: minilablaser.com 35320 Maintenance Replenisher Cartridge Open Motor operation Count Replenisher Cartridge Open Motor operation First Press Execute to move the motor from the upper position to the lower position. Second Press Execute to move the motor from the lower position to the upper position. *1.
  • Page 301 Distributed by: minilablaser.com 35320 Maintenance *4. When pressing Execute, Confirm whether to complete the air pulling out of the Cleaning Pump system piping. Cleaning water will be run into the replenishing tank. Please refrain from draining for a long time. For details, refer to the manual. Would you like to operate the Replenisher Cartridge Cleaning Pump? is shown.

  • Page 302: Output Check (Processor) [N

    Distributed by: minilablaser.com 35320 Maintenance Output Check (Processor) [N] Description for each specification For the specifications other than [N] specification, this section only gives description that differs from that for [N] specification. See below for the description for each specification. Reference Output Check (Processor) [SM] Output Check (Processor) [J]...

  • Page 303: Output Check (Processor) [Sm

    Distributed by: minilablaser.com 35320 Maintenance Output Check (Processor) [SM] Description for each specification For the specifications other than [F] specification, this section only gives description that differs from that for [F] specification. See below for the description for each specification. Reference Output Check (Processor) [N] Output Check (Processor) [J]...

  • Page 304: Output Check (Processor) [J

    Distributed by: minilablaser.com 35320 Maintenance Output Check (Processor) [J] Description for each specification For the specifications other than [F] specification, this section only gives description that differs from that for [F] specification. See below for the description for each specification. Reference Output Check (Processor) [N] Output Check (Processor) [SM]...
  • Page 305 Distributed by: minilablaser.com 35320 Maintenance Display Status BF Drum Motor (Forward) Press Execute to operate once. BF Drum Motor (Reverse) Press Execute to operate once. STB Drum Motor (Forward) Press Execute to operate once. STB Drum Motor (Reverse) Press Execute to operate once. 35320...

  • Page 306: Reading And Writing Data

    Distributed by: minilablaser.com 35400 Maintenance Reading and Writing Data Bringing up the display Maintenance: 2260 → Extension → Maintenance → Reading and Writing Data Reading Data (Media -> CPU) Writing Data (CPU -> Media) ! ! ! ! Explanation ! ! ! ! Path Setting When reading and writing data, carry out the path setting to save to the media.
  • Page 307 Distributed by: minilablaser.com 35400 Maintenance Backup data File name Remarks Item LASER Laser.lzh Laser control PCB data Correction Data for Brightness LsrSHD_X.Izh Correction data for brightness of the edge of image field of the laser of the Edge of Image Field engine •...

  • Page 308: System Version Check

    Distributed by: minilablaser.com 35500 Maintenance System Version Check Bringing up the display Maintenance: 2260 → Extension → Maintenance → System Version Check Accessories Profile Data ! ! ! ! Explanation ! ! ! ! Accessories Display Explanation Shows each control PCB (CPU) separately. Version (CPU) The system program version saved in each control PCB is shown.
  • Page 309 Distributed by: minilablaser.com 35500 Maintenance $ Version (LASER) You can check the type of the laser unit by checking the version name of LASER. Display Explanation LASER 1.009 X1 HhB1 N 1.089 Shows the software version of the laser control PCB. Shows the G laser driver type.

  • Page 310: System Upgrade For Each Control Pcb (Cpu)

    Distributed by: minilablaser.com 35600 Maintenance System upgrade for each control PCB (CPU) Bringing up the display Maintenance: 2260 → Extension → Maintenance → Software Upgrade M5330-00 MPORTANT • This section explains the procedure for updating the system of each control PCBs. •...
  • Page 311 When the InstallShield Wizard display is shown, click Next. Installation starts. Operations after installing the system program LP7400, LP7500, LP7600 1. Select Select All on the Software Upgrade display and upgrade each control PCB. 2. Perform the Daily Setup from the Maintenance Application.

  • Page 312: Operation Information

    Distributed by: minilablaser.com 35700 Maintenance Operation Information Bringing up the display Maintenance: 2260 → Extension → Maintenance → Operation Information Operation Information Laser Operation Record ! ! ! ! Explanation Operation Information Item Explanation Error Record For error record, see the EZ Controller Service Manual. Daily Setup History The daily setup history from the latest setup is displayed.

  • Page 313: Machine Specification

    Language other than Japanese and English can be selected for the display module. Cannot be shown if the message file is not installed on PC. • Save the language file to the following folder. QSS-37 • C:\NoritsuKoki\Printer\QSS-Printer\data LP7500/LP7600/LP7700/LP7900 • D:\Noritsukoki\Printer\FRONTIER-Printer\data 35800...
  • Page 314 Explanation Type Displays the display module type. QSS-37 • TYPE1 LP7500/LP7600/LP7700/LP7900 • TYPE2 Date of shipment Displays the Date of shipment of the output device obtained from the output device. Communication Speed Setting Communication speed can be selected from the following.

  • Page 315: Image Path Check

    Distributed by: minilablaser.com 35920 Self-diagnostic Self-diagnostic Image Path Check Bringing up the display Maintenance: 2260 → Extension → Maintenance → Self-diagnostic → Image Path Check Display Display Failed portion display ! ! ! ! Explanation Item Explanation Image Path Check Transfers the data in each data path to judge the failure part by the CRC check or data comparison.
  • Page 316 • The test result is saved in C:\NoritsuKoki\QSS-##\LogData\DiagLogImgPass.Log. QSS-37 • C:\NoritsuKoki\Printer\QSS-Printer\ [Serial number folder of the output system] \Log LP7500/LP7600/LP7700/LP7900 • D:\NoritsuKoki\Printer\FRONTIER-Printer\ [Serial number folder of the output system] \Log • Only one file is available to save the result. Clear Result Deletes the result of Image Path Check.

  • Page 317: Printer I/F Main Pcb Self-Diagnostic

    Display Display • Printer I/F Main PCB Self-Diagnostic is supported by FRONTIER-Printer Ver. 2.0 or later, and QSS-Printer Ver. 3.0 or later. ! ! ! ! Explanation Printer I/F Main PCB Self-Diagnostic is a function that the system self-diagnoses each IC mounted on the Printer I/F Main PCB and checks whether Printer I/F Main PCB has problems.
  • Page 318 Distributed by: minilablaser.com 35930 Self-diagnostic • If the Printer I/F Main PCB has problems, 1 or a number from 3 to 255 is shown in the right of NG. MPORTANT • Regardless of the number shown in the right of NG, replace the Printer I/F Main PCB. 35930...

  • Page 319: Arcnet Self-Diagnostic (Details Of Modes)

    Maintenance: 2260 → Extension → Maintenance → Self-diagnostic → ARCNET Self-Diagnostic Display • ARCNET Self-Diagnostic is supported by FRONTIER-Printer Ver. 2.0 or later, and QSS-Printer Ver. 3.0 or later. ! ! ! ! Explanation " Confirming connection of each ARCNET PCB The self-diagnosis program checks the communication state of each ARCNET PCB, displays the diagnosis on the ARCNET Self- Diagnostic screen after it detects the ARCNET PCB that may have a communication error.
  • Page 320 Distributed by: minilablaser.com 35940 Self-diagnostic Explanation Dev. Name Displays name of the ARCNET PCB. Displays node ID of the ARCNET PCB. • Node ID: Node means an ARCNET PCB. A Node ID is an ID assigned to each PCB. Connect Indicates the state of connection.
  • Page 321 Selecting this will continue performing ARCNET Self-Diagnostic without time restliction. Minute Specifies time of diagnosis. (indicating by minute) • If Endless is selected, this setting cannot be configured. *1. Unknown Node is supported by FRONTIER-Printer with Ver. 3.0 or later, and QSS-Printer with Ver. 5.0 or later. 35940...

  • Page 322: Arcnet Self-Diagnostic (Diagnosis)

    Distributed by: minilablaser.com 35941 Self-diagnostic ARCNET Self-Diagnostic (diagnosis) Also see the following references to utilize for diagnosis. Model Reference Model Reference ARCNET Self-Diagnostic (details of modes) 35940 ARCNET Self-Diagnostic (results) 35942 Display ! ! ! ! Checking procedure Select the ARCNET Self-Diagnostic mode. Bringing up the display Maintenance: 2260 →...
  • Page 323 Distributed by: minilablaser.com 35941 Self-diagnostic Click Execute on the ARCNET Self-Diagnostic display. • Set Minute to the default value of 1 on the ARCNET Self-Diagnostic program then click Execute to confirm the system's communication status. The ARCNET Self-Diagnostic program diagnoses failed part then shows the result. Confirm the displayed message and the ARCNET Self-Diagnostic display to diagnose the following.
  • Page 324 Distributed by: minilablaser.com 35941 Self-diagnostic If the number of PCB in which an error occurred is more than one (1) Display Processor Printer control PCB Laser control control PCB J/P222 J/P221 J/P224 J/P219 J/P223 J/P220 J/P1516 J/P1517 J/P517 J/P518 ARCNET ARCNET J/P1208 J/P1207...
  • Page 325 Distributed by: minilablaser.com 35941 Self-diagnostic If the number of PCB in which an error occurred is more than one (2) The communication errors occur. Additionally prepared ARCNET cables are connected. Connection of normal ARCNET cables Connection of additionally prepared ARCNET cables Connect additionally prepared cables.
  • Page 326 Distributed by: minilablaser.com 35941 Self-diagnostic Narrowing down the failure location if the failure location cannot be determined The communication errors occur. Processor control PCB cables are disconnected. Processor Printer control PCB Laser control control PCB J/P222 J/P221 J/P224 J/P219 J/P223 J/P1517 J/P220 J/P1516...

  • Page 327: Arcnet Self-Diagnostic (Results)

    Distributed by: minilablaser.com 35942 Self-diagnostic ARCNET Self-Diagnostic (results) Also see the following references to utilize for diagnosis. Model Reference Model Reference ARCNET Self-Diagnostic (diagnosis) 35941 ARCNET Self-Diagnostic (details of modes) 35940 Diagnosis list shows results of ARCNET Self-Diagnostic that was performed on each ARCNET cable by each time disconnecting a target cable to perform it for 1 minute.
  • Page 328 Distributed by: minilablaser.com 35942 Self-diagnostic ! ! ! ! Printer control PCB - Processor control PCB Printer control PCB (black) ⇔ Processor control PCB (white) Printer control PCB (white) ⇔ Processor control PCB (black) ! ! ! ! Printer control PCB - Laser control PCB Printer control PCB (black) ⇔...

  • Page 329: Laser Self-Diagnostic (Details Of Modes)

    *1. The Laser Self-Diagnostic (MANUAL) display is the same for all versions. • Laser Self-Diagnostic is supported by FRONTIER-Printer Ver. 2.0 or later, and QSS-Printer Ver. 3.0 or later. • The Laser Self-Diagnostic of FRONTIER-Printer: Ver. 2.01 or earlier, and QSS-Printer: Ver. 4.02 or earlier has the problems shown below.
  • Page 330 Distributed by: minilablaser.com 35950 Self-diagnostic • The diagnosis result is not shown normally. ! ! ! ! Explanation (Laser Self-Diagnostic) " Although various symptoms appear with the troubles related to the laser, Laser Self-Diagnostic is not effective for all of those symptoms. The following are the symptoms for which Laser Self-Diagnostic is and is not effective.
  • Page 331 If the value of the Synchronization frequency is out the following range because the synchronous sensor could not detect laser lights R, G or B, the value of the frequency is judged to be abnormal. • QSS-37 series/LP7500/LP7600/LP7700/LP7900: 2043±7 • QSS-35 PLUS series/LP7100/LP7200/LP7000: 1380±7 •...
  • Page 332 Distributed by: minilablaser.com 35950 Self-diagnostic ! ! ! ! AUTO and MANUAL Explanation Diagnosis Click this to execute Laser Self-Diagnostic (AUTO)/(MANUAL). Cancel Click this to exit Laser Self-Diagnostic. $ Light Source Status (G) Number of light source Searches for No. 06106 G Laser light source status error. in the error record then shows the number of error times it occurred.

  • Page 333: Laser Self-Diagnostic (Diagnosis Auto)

    The diagnosis result of Laser Self-Diagnostic program is shown. • It takes ten minutes at a maximum until the diagnosis result is shown. Example: If the diagnosis result is normal (FRONTIER-Printer: Ver. 2.01 or earlier, QSS-Printer: Ver. 4.02 or earlier)
  • Page 334 Distributed by: minilablaser.com 35951 Self-diagnostic Example: If the diagnosis result is normal (FRONTIER-Printer: Ver. 3.0 or later, QSS-Printer: Ver. 5.0 or later) Laser Self-Diagnostic Laser Self-Diagnostic (graph (R)) Right Source Status (R) and Right Source Status (B) are abnormal Confirm graph (R) and graph (B).
  • Page 335 Distributed by: minilablaser.com 35951 Self-diagnostic Synchronous Detection Setting Value G turns normal • Failure in the G-AOM driver • When Synchronous Detection Setting Value R or B is abnormal and confirming no connection failure in wiring between the laser control PCB and the laser unit does not improve the symptom, there is a possibility of failure in the laser unit or in the laser control PCB.

  • Page 336: Laser Self-Diagnostic (Diagnosis Manual)

    Distributed by: minilablaser.com 35952 Self-diagnostic Laser Self-Diagnostic (diagnosis MANUAL) Also see the following references to utilize for diagnosis. Model Reference Model Reference Laser Self-Diagnostic (details of modes) 35950 Laser Self-Diagnostic (diagnosis: AUTO) 35951 Laser Self-Diagnostic (starting/exiting) 35953 • For the symptoms for which Laser Self-Diagnostic is and is not effective, see Explanation (Laser Self-Diagnostic) 35950.
  • Page 337 Distributed by: minilablaser.com 35952 Self-diagnostic • The laser intensity is maximum when synchronous detection power is set to 100. Reducing the amount of this value decreases laser intensity, and with 1 which is the smallest, the laser intensity is zero. Therefore, the point at which the synchronous detection cannot be performed (asynchronous point) must exist between 100 to 1%.

  • Page 338: Laser Self-Diagnostic (Starting/Exiting)

    If the EZ Conrtoller has been started, No. 01804 The printer version is incorrect. Upgrade the printer software. is shown. Click YES. For the FRONTIER-Printer, if Laser Self-Diagnostic is performed while the printer's application is running, the same message as above is shown. 35953...
  • Page 339 Distributed by: minilablaser.com 35953 Self-diagnostic The Laser Self-Diagnostic display is shown. FRONTIER-Printer: Ver. 2.01 or earlier, QSS-Printer: Ver. FRONTIER-Printer: Ver. 3.0 or later, QSS-Printer: Ver. 5.0 or 4.02 or earlier later ! ! ! ! End procedure Click Cancel on Laser Self-Diagnostic.

  • Page 340: Network Self-Diagnostic

    Maintenance: 2260 → Extension → Maintenance → Self-diagnostic → Network Self-Diagnostic Ping Data path check • Network Self-Diagnostic is supported by FRONTIER-Printer Ver. 3.0 or later, and QSS-Printer Ver. 5.0 or later. ! ! ! ! Explanation (Network Self-Diagnostic) • Network Self-Diagnostic has the functions below.
  • Page 341 Distributed by: minilablaser.com 35955 Self-diagnostic Explanation Time Shows the time needed for the data transmission and reception by the msec. Shows the number of packets that passed the router. *1. If no reply was received for one second, Size, Time and TTL are not shown. *2.
  • Page 342 Distributed by: minilablaser.com 35955 Self-diagnostic • If Network Self-Diagnostic is accessed from Extension→Maintenance, the IP Address and Language settings configured on the Machine Specification display are applied. Therefore, they need not to be reconfigured. ! ! ! ! Checking procedure of Network Self-Diagnostic Select Ping or Data path check, configure each setting.

  • Page 343: Paper Sensor Adjustment

    Distributed by: minilablaser.com 36000 Printer Mechanical Adjustment Printer Mechanical Adjustment Paper sensor adjustment Bringing up the display Maintenance: 2260 → Extension → Maintenance → Various Adjustment → Printer Mechanical Adjustment → Paper Sensor Adjustment M5374-00 • The LED light intensity value of each sensor can be checked and set by entering the service personnel password (2260). ! ! ! ! Explanation ! ! ! ! Paper Sensor Adjustment (standard value: 5) (input range: 0 to 255) It is the standard value to be used for adjusting the LED light intensity of each sensor.
  • Page 344 Distributed by: minilablaser.com 36000 Printer Mechanical Adjustment ! ! ! ! Adjusting procedure ! ! ! ! Paper Sensor LED Light Intensity Adjustment Check that each printer cover of the printer section and printer doors are closed. Perform Paper Sensor LED Light Intensity Adjustment. •...

  • Page 345: Paper Guide Width Correction

    Distributed by: minilablaser.com 36005 Printer Mechanical Adjustment Paper Guide Width Correction Bringing up the display Maintenance: 2260 → Extension → Maintenance → Various Adjustment → Printer Mechanical Adjustment → Paper Guide Width Correction M5397-00 • Enter the service personnel password (2260) to access this display. •...
  • Page 346 Distributed by: minilablaser.com 36005 Printer Mechanical Adjustment Measure the dimension between outsides of the paper guides. Outside of paper guide Paper guides Outside of paper guide Measured value G086490 Enter the measured value into Paper Guide Width Measurement Value. Perform 130.0 mm Width Operation Confirmation via Functions and confirm that the dimension between outsides of the paper guides is 130.0 mm.

  • Page 347: Paper Advance Unit Correction

    Distributed by: minilablaser.com 36010 Printer Mechanical Adjustment Paper Advance Unit Correction Bringing up the display Maintenance: 2260 → Extension → Maintenance → Various Adjustment → Printer Mechanical Adjustment → Paper Advance Unit Correction M5375-00 • Enter the service personnel password (2260) to configure these settings. ! ! ! ! Explanation Correct the receive/release stop position of the paper advance unit.
  • Page 348 Distributed by: minilablaser.com 36010 Printer Mechanical Adjustment ! ! ! ! Test Operation for the Paper Stop Position Correction The input correction value is invalidated and the paper is advanced to the arm unit 2. ! ! ! ! Paper Stop Position Correction Test Operation Confirmation The input correction value is validated and the paper is advanced to the arm unit 2.
  • Page 349 Distributed by: minilablaser.com 36010 Printer Mechanical Adjustment Input the correction value so that the dimension between the front ends of arm unit 2 and paper becomes 3.0±0.5 mm. Paper advance unit 1 Paper Arm unit 2 3.0±0.5 mm G068452 • Positive correction moves the paper arm unit 2 away from the front end of paper and negative correction moves to close. After inputting the correction value, execute Paper Stop Position Correction Test Operation Confirmation via F: Functions, then check that the value is 3.0±0.5 mm.

  • Page 350: Exposure Magnification Correction

    Distributed by: minilablaser.com 36020 Printer Mechanical Adjustment Exposure Magnification Correction Bringing up the display Maintenance: 2260 → Extension → Maintenance → Various Adjustment → Printer Mechanical Adjustment → Exposure Magnification Correction M5376-00 • Enter the service personnel password (2260) to configure these settings. ! ! ! ! Explanation The image to be exposed can be expanded or reduced in the paper width direction.
  • Page 351 Distributed by: minilablaser.com 36020 Printer Mechanical Adjustment • The paper width, 〈A ####(#)〉 is printed as the CVP imprinting. ! ! ! ! Adjusting procedure Carry out Test Print of F: Functions. MPORTANT • Make a test print with the maximum paper size which you use. Measure length A on the test print.

  • Page 352: Exposure Position Adjustment

    Distributed by: minilablaser.com 36030 Printer Mechanical Adjustment Exposure Position Adjustment Bringing up the display Maintenance: 2260 → Extension → Maintenance → Various Adjustment → Printer Mechanical Adjustment → Exposure Position Adjustment M5377-00 • Enter the service personnel password (2260) to configure these settings. ! ! ! ! Explanation Carry out correction so that the exposure position in the laser unit is positioned at the center of the test print.
  • Page 353 Distributed by: minilablaser.com 36030 Printer Mechanical Adjustment ! ! ! ! Functions ! ! ! ! Test Print (Paper Magazine A/A2/B/C) A test print is made without any correction. • A piece of paper with the advance length 355.6 mm is printed. •...
  • Page 354 Distributed by: minilablaser.com 36030 Printer Mechanical Adjustment If there is no part where the cyan line aligns with the magenta/ yellow line on the test print BLOCK-B, check BLOCK-C 0i and enter the offset value of main scanning and make a Test Print again. Minus correction Positive correction G068455...
  • Page 355 Distributed by: minilablaser.com 36030 Printer Mechanical Adjustment Confirm that the lines (cyan, magenta and yellow) of the column 0a to 0h in BLOCK-B are straighter than any of the other columns. Check area G068457 Confirm that the lines (cyan, magenta and yellow) of rows 0 and -1 in BLOCK-D1 and D2 are straighter than any of the other rows.
  • Page 356 Distributed by: minilablaser.com 36030 Printer Mechanical Adjustment G068459 36030...

  • Page 357: Exposure Magnification Fine Adjustment

    Distributed by: minilablaser.com 36040 Printer Mechanical Adjustment Exposure Magnification Fine Adjustment Bringing up the display Maintenance: 2260 → Extension → Maintenance → Various Adjustment → Printer Mechanical Adjustment → Exposure Magnification Fine Adjustment M5378-00 • Enter the service personnel password (2260) to configure these settings. ! ! ! ! Explanation This mode is used to correct dot displacement for each laser of B, G and R on the both sides of a print.
  • Page 358 Distributed by: minilablaser.com 36040 Printer Mechanical Adjustment • A magenta arrow is shown on the Test Print Confirmation print. Test print Test Print (Confirmation) G066121 • A piece of paper with the advance length 178 mm is printed. • The paper width, 〈A ####(#)〉 is printed as the CVP imprinting. ! ! ! ! Adjusting procedure Confirm that Exposure Magnification Correction and Exposure Position Adjustment have been completed.
  • Page 359 Distributed by: minilablaser.com 36040 Printer Mechanical Adjustment Carry out the correction so that the magenta and yellow lines make a straight line with cyan line in the vertical direction at 0 on the test print. MPORTANT • Check line 160 usually. •...

  • Page 360: Paper Advance Length Correction

    Distributed by: minilablaser.com 36050 Printer Mechanical Adjustment Paper Advance Length Correction Bringing up the display Maintenance: 2260 → Extension → Maintenance → Various Adjustment → Printer Mechanical Adjustment → Paper Advance Length Correction M5379-00 • Enter the service personnel password (2260) to configure these settings. ! ! ! ! Explanation Correct the paper advance length and the advance roller feed error.
  • Page 361 Distributed by: minilablaser.com 36050 Printer Mechanical Adjustment ! ! ! ! Rewind The paper is rewound. ! ! ! ! Adjusting procedure Attach the paper magazine to carry out the paper advance length correction on the magazine mount A/A2/B/C. Select paper magazine A/A2/B/C. Carry out Test Paper Advance via Functions.

  • Page 362: Arm Unit 1 Zigzagging Correction

    Distributed by: minilablaser.com 36060 Printer Mechanical Adjustment Arm Unit 1 Zigzagging Correction Bringing up the display Maintenance → Extension → Maintenance → Various Adjustment → Printer Mechanical Adjustment → Arm Unit 1 Zigzagging Correction S5380-00-UM01 ! ! ! ! Explanation Correct if the image is exposed diagonally toward the paper because of the paper zigzagging.
  • Page 363 Distributed by: minilablaser.com 36060 Printer Mechanical Adjustment ! ! ! ! Adjusting procedure Check that the zigzagging adjustment of the exposure advance unit has been completed. 36080 Check that the zigzagging adjustment of the magazine mount has been completed. 22100 Check that the right angle adjustment of the cutter unit has been finished.
  • Page 364 Distributed by: minilablaser.com 36060 Printer Mechanical Adjustment After the correction, make test prints in Test Print (Confirmation) of Functions. And then check that the difference of dimensions of lines A and C (on the second test print) is within the allowable range in the following table.

  • Page 365: Paper Guide Width Correction (For Each Paper Width)

    Distributed by: minilablaser.com 36065 Printer Mechanical Adjustment Paper Guide Width Correction (for each Paper Width) Bringing up the display Maintenance → Maintenance → Various Adjustment → Printer Mechanical Adjustment → Paper Guide Width Correction (for each Paper Width) M5398-00 ! ! ! ! Explanation When the paper width or paper surface of paper magazine A2 is changed, adjust the paper guide width of paper supply unit A2 to the paper width to be used.

  • Page 366: Exposure Center Correction

    Distributed by: minilablaser.com 36070 Printer Mechanical Adjustment Exposure Center Correction Bringing up the display Maintenance → Extension → Maintenance → Various Adjustment → Printer Mechanical Adjustment → Exposure Center Correction M5381-00 ! ! ! ! Explanation The exposure center correction can be carried out for each paper width and surface. MPORTANT •...
  • Page 367 Distributed by: minilablaser.com 36070 Printer Mechanical Adjustment ! ! ! ! Test Print Confirmation (Paper Magazine A/A2/B/C) with Master and Paper Magazine Values Validate the correction values of Master (Exposure Center Correction Value) and Exposure Center Correction (for each Paper Magazine) to make a test print.
  • Page 368 Distributed by: minilablaser.com 36070 Printer Mechanical Adjustment Measure the length from the left end to the center line and the length from the center line to the right end on the leading end of the test print. Right end of the paper Left end of the paper Center line G068463...
  • Page 369 Distributed by: minilablaser.com 36070 Printer Mechanical Adjustment Measure dimension B from the left end to the center line on the test print. MPORTANT • When measuring the test print, use the front end of the test print. Center line Front end of the test print G068464 Carry out correction so that dimension B is half of the paper width.

  • Page 370: Exposure Advance Adjustment

    Distributed by: minilablaser.com 36080 Printer Mechanical Adjustment Exposure Advance Adjustment Bringing up the display Maintenance: 2260 → Extension → Maintenance → Various Adjustment → Printer Mechanical Adjustment → Exposure Advance Adjustment M5382-00 • Enter the service personnel password (2260) to access this display. ! ! ! ! Explanation Exposure Start Position Correction and Exposure Advance Motor Speed Correction are carried out.
  • Page 371 Distributed by: minilablaser.com 36080 Printer Mechanical Adjustment • A magenta arrow is shown on the Test Print Confirmation print. Test print Test Print (Confirmation) G066121 • The paper width, 〈A ####(#)〉 is printed as the CVP imprinting. ! ! ! ! Exposure Advance Pressure Inlet Roller Test Print (Paper Magazine A/A2/B/C) Paper is advanced by the exposure advance unit inlet roller, and then a test print is made.
  • Page 372 Distributed by: minilablaser.com 36080 Printer Mechanical Adjustment Make a test print by selecting Test Print (Paper Magazine A, A2, B or C) in F:Functions. For confirmation of the test print results, see each value shown below. Length between the paper front end and 0 mm-line 25.4 mm Length between 0 mm-line and 254 mm-line 254.0 mm...
  • Page 373 Distributed by: minilablaser.com 36080 Printer Mechanical Adjustment Lift up paper advance units 1 and 2. Remove the pressure guide. (two locks) Paper advance unit 1 Locks Pressure guide Paper advance unit 2 G068468 Check that the dimension of inlet roller adjusting screw of exposure advance unit is between 2.0 and 2.5 mm.
  • Page 374 Distributed by: minilablaser.com 36080 Printer Mechanical Adjustment Adjust the adjusting screw of the exposure advance unit inlet roller. (one adjusting screw) Exit roller adjusting screw Exit roller nut Exit roller fixing screw Inlet roller Pressure guide fixing screw Inlet roller nut Inlet roller adjusting screw G072393...
  • Page 375 Distributed by: minilablaser.com 36080 Printer Mechanical Adjustment Attach the pressure guide to the exposure advance unit. Check the pressure of the pressure rollers at the exit and inlet sides in the exposure advance unit. Checking (pressure roller at the exit side). Checking (pressure roller at the inlet side).
  • Page 376 Distributed by: minilablaser.com 36080 Printer Mechanical Adjustment Make fine adjustments of the cam in the exposure advance unit so that the pressure release amount of the pressure roller at the exit side is the thickness of about one sheet of paper. Use the paper to check that the pressure of the pressure roller at the exit side is equable at the right and left.
  • Page 377 Distributed by: minilablaser.com 36080 Printer Mechanical Adjustment Turn the cam on the exposure advance unit to release the pressure of the pressure roller at the exit side. Pressure roller at the exit side G072399 Release the pressure of the pressure roller at the exit side and set the paper. Make fine adjustments of the cam in the exposure advance unit so that the pressure release amount of the pressure roller at the inlet side is the thickness of about one sheet of paper.
  • Page 378 Distributed by: minilablaser.com 36080 Printer Mechanical Adjustment Use the paper to check that the pressure of the pressure roller at the inlet side is equable at the right and left. Pressure roller at the inlet side G072397 MPORTANT • If the pressure adjustment is required, perform 6 to 8 of Exposure Advance Unit Zigzagging Adjustment.

  • Page 379: Paper Pressure Operation Correction

    Distributed by: minilablaser.com 36090 Printer Mechanical Adjustment Paper pressure operation correction Bringing up the display Maintenance → Extension → Maintenance → Various Adjustment → Printer Mechanical Adjustment → Paper Pressure Operation Correction M5384-00 ! ! ! ! Explanation The banding for each magazine type can be carried out by adjusting the space between the pressure roller of the exposure advance unit and the paper.
  • Page 380 Distributed by: minilablaser.com 36090 Printer Mechanical Adjustment ! ! ! ! Rewind The paper which has been loaded is rewound. ! ! ! ! Adjusting procedure Select and execute Test Print via F:Functions. • 13 patterns of the test prints are made as shown in the list below. •...
  • Page 381 Distributed by: minilablaser.com 36100 Printer Mechanical Adjustment White Border Width Correction Bringing up the display Maintenance → Extension → Maintenance → Various Adjustment → Printer Mechanical Adjustment → White Border Width Correction M5385-00 ! ! ! ! Explanation The margin can be corrected for each paper width and surface. MPORTANT •...
  • Page 382 Distributed by: minilablaser.com 36100 Printer Mechanical Adjustment • A magenta arrow is shown on the Test Print Confirmation print. Test print Test Print (Confirmation) G066121 • A piece of paper with the advance length of 216 mm and the margin of 5.0 mm is printed. •...

  • Page 383: Installing The System Program

    When the Windows Installer start confirmation display is shown, click Next. (only for LP7500/LP7600/LP7700/LP7900) This display is shown only when the maintenance application is installed to the PC for the first time. 1. If License Agreement is shown, select I Agree ( ).
  • Page 384 Distributed by: minilablaser.com 38000 Software This page is intentionally blank. 38000...
  • Page 385 Distributed by: minilablaser.com 4000 4. Troubleshooting Error and attention message regulation ................4001 Classification of errors and attention messages ....................4001 Suffix number ..............................4002 Diagnosis appendix for the failures: Symptom due to the connection failure of wiring ..4202 Symptom due to the connection failure of wiring (printer section) ..............4202 Symptom due to the connection failure of wiring (processor) ................4203 Diagnosis appendix: Symptoms result from blowout of fuse ..........
  • Page 386 Distributed by: minilablaser.com 4000 Attention message: SM replenishment ................40700 No. 00700[SM] Replace the Replenishment Package with a new one.P-# .............40700 No. 00701[SM] Attach the Replenishment Package.P-# ................40700 No. 00702[SM] Add water to the Water Supply Tank..................40700 No. 00703[SM] Would you like to initialize the remaining amount of the Replenishment Package? ...40700 No.
  • Page 387 Distributed by: minilablaser.com 4000 Attention message: NMC/Printers in common ..............41620 No. 01750 Communication with the printer failed. The printer may not be active, or the LAN cable may not be connected................................41620 No. 01751 There was a time difference of more than 2 minutes between the clocks of printer and PC. The printer clock was adjusted to match the PC clock.
  • Page 388 Distributed by: minilablaser.com 4000 Error message: Processor 1 ....................45500 No. 05500 The processing solution temperature is above the safety range. P1 ..........45500 No. 05501 The processing solution temperature is above the safety range. P2 ..........45500 No. 05502 The processing solution temperature is above the safety range. PS ..........45500 No.
  • Page 389 Distributed by: minilablaser.com 4000 Error message: Tablet replenishment ................. 45600 No. 05600[J] Tablet Drum operation error. CD ....................45600 No. 05601[J] Tablet Drum operation error. BF ....................45600 No. 05602[J] Tablet Drum operation error. STB ....................45600 No. 05603[J] A tablet has jammed........................45600 No.
  • Page 390 Distributed by: minilablaser.com 4000 Error message: F replenishment ..................45900 No. 05900[F] Replenisher cartridge open motor operation error..............45900 No. 05901[F] Replenishment solution level sensor error. P1R ...............45900 No. 05902[F] Replenishment solution level sensor error. P2RA ..............45900 No. 05903[F] Replenishment solution level sensor error. P2RB ..............45900 No.
  • Page 391 Distributed by: minilablaser.com 4000 Error message: Printer 2 ..................... 46100 No. 06101 Paper Hold Motor operation error....................46100 No. 06104 Printer Door is open........................46100 No. 06106 G Laser light source status error....................46100 No. 06107 R Laser temperature is out of range....................46100 No.
  • Page 392 Distributed by: minilablaser.com 4000 Error message: Printer 3 ..................... 46200 No. 06203 Setup error.............................46200 No. 06204 Setup error.............................46200 No. 06205 Setup error.............................46200 No. 06208 Paper has jammed in the Paper Supply Unit.................46200 No. 06209 Paper has jammed in the Exposure Advance Unit.................46200 No.
  • Page 393 When the replenisher cartridge setting part is moved to the lower position for opening the replenisher cartridge, the Replenisher Cartridge Position Sensor (Upper) does not turn to LIGHT even after a specified time has passed. Model Display LP7500/LP7600/LP7700/LP7900 No.05900-1 Replenisher cartridge open motor operation error. QSS-37 No.05900-00001 Replenisher cartridge open motor operation error.
  • Page 394 Distributed by: minilablaser.com 4002 Error and attention message regulation Suffix number ! ! ! ! Types of suffix number Suffix numbers can be classified to the following three types. • No suffix numbers • Displays the condition • Displays the total of bit operation ! ! ! ! No suffix numbers If the occurring condition is single Example 1...
  • Page 395 No.01750-00000 Communication with the printer failed. The printer may not be motherboard (LAN) active, or the LAN cable may not be connected. occurs. *1. Used only for LP7500/LP7600/LP7700/LP7900, 3702/3703/3704/3705 The suffix number of error message varies depending on the capacity booster PCB installed. ! ! ! ! Capacity booster PCB Connector No.
  • Page 396 Distributed by: minilablaser.com 4202 Diagnosis appendix for the failures: Symptom due to the connection failure of wiring Connector No. Symptom J/P204 Connects to the quad When the status of Magazine Unit A/Magazine Unit A2-1 is confirmed in Input Checks, all magazine PCB.
  • Page 397 Distributed by: minilablaser.com 4202 Diagnosis appendix for the failures: Symptom due to the connection failure of wiring Connector No. Symptom J/P1513 Connects to the printer I/F No.06194-00008 Laser Control PCB control error. occurs. main PCB (LVPECL) J/P1515 Connects to the laser unit. The following symptom appears when printing is started.
  • Page 398 Distributed by: minilablaser.com 4202 Diagnosis appendix for the failures: Symptom due to the connection failure of wiring ! ! ! ! Printer I/O PCB 1 Connector No. Symptom J/P232 Connects to the counter. The counter stops operation. J/P233 Connects to paper advance No malfunctions in the operations will occur on this condition.
  • Page 399 Distributed by: minilablaser.com 4202 Diagnosis appendix for the failures: Symptom due to the connection failure of wiring Connector No. Symptom J/P249 Connects to exposure No.06208-00001 Paper has jammed in the Paper Supply Unit. occurs. advance motors 1 and 2. J/P250 Connects to paper magazine No.06112-00001 Could not load the paper.
  • Page 400 Distributed by: minilablaser.com 4202 Diagnosis appendix for the failures: Symptom due to the connection failure of wiring ! ! ! ! Printer I/O PCB 3 Connector No. Symptom J/P271 Connects to the lane select No.06140-00002 Lane Select Motor (Left) operation error. occurs. motor (left).
  • Page 401 Distributed by: minilablaser.com 4202 Diagnosis appendix for the failures: Symptom due to the connection failure of wiring Connector No. Symptom J/P296 Connects to the paper Paper magazine lamp A does not turn on. magazine lamp A. J/P297 Connects to the printer door No.01047-00002 Close printer door.
  • Page 402 Distributed by: minilablaser.com 4202 Diagnosis appendix for the failures: Symptom due to the connection failure of wiring ! ! ! ! CVP PCB Connector No. Symptom J/P500 Connects to the printer The CVP unit does not operate. control PCB. J/P501 Inputs power supply (+24 V) The CVP unit does not operate.
  • Page 403 Distributed by: minilablaser.com 4202 Diagnosis appendix for the failures: Symptom due to the connection failure of wiring ! ! ! ! Laser power supply (PS5) Connector No. Symptom J/P433 Inputs the AC power supply • In Printer Information on Status Display, Laser temperature control status does not from the Processor relay change from Temperature control started for five minutes or more.

  • Page 404: Symptom Due To The Connection Failure Of Wiring (Processor)

    1 (VCC5V) and processor power supply 2 (+24V) J/P515 Connects to the drive motor. No.05550-00000 Drive Motor has stopped. occurs. (QSS- 3701/3702/3703/LP7500/LP 7600) Connects to the drive motor No.05550-00000 Drive Motor has stopped. occurs. driver PCB. (QSS- 3704/3705/LP7700/LP7900)
  • Page 405 Distributed by: minilablaser.com 4203 Diagnosis appendix for the failures: Symptom due to the connection failure of wiring Connector No. Symptom J/P519 Connects to the control strip When connecting the control strip auto loading unit, the control strip feed motor does not connection PCB (option).
  • Page 406 Distributed by: minilablaser.com 4203 Diagnosis appendix for the failures: Symptom due to the connection failure of wiring Connector No. Symptom J/P685 Connects to the refilling The refilling water pumps (CD-W, BF-W, STB1-W, STB2-W, STB3-W, STB4-W) and water pump (CD-W, BF-W, cleaning pump 1 do not operate.
  • Page 407 Distributed by: minilablaser.com 4203 Diagnosis appendix for the failures: Symptom due to the connection failure of wiring Connector No. Symptom J/P700 Unused J/P701 Connects to the signal lamp. The signal lamp does not light even if an error occurs. J/P702 Unused J/P703 Unused...
  • Page 408 • No.05532-00000 The Processing Solution Safety Thermostat has activated. occurs. • No.05533-00000 The Dryer Safety Thermostat has activated. occurs. J/P655 Connects to the drive motor. No.05550-00000 Drive Motor has stopped. occurs. (QSS- 3701/3702/3703/LP7500/LP7 600) Connects to the drive motor No.05550-00000 Drive Motor has stopped. occurs. driver PCB. (QSS-...
  • Page 409 Distributed by: minilablaser.com 4203 Diagnosis appendix for the failures: Symptom due to the connection failure of wiring ! ! ! ! Processor power supply 2 (PS2) Connector No. Symptom J/P793 Power supply from the The following error message is shown. processor relay PCB •...
  • Page 410 Distributed by: minilablaser.com 4203 Diagnosis appendix for the failures: Symptom due to the connection failure of wiring ! ! ! ! Earth leakage circuit breaker (NFB3) Connector No. Symptom Power supply from TA2 to TA3 No error occurs under this condition. (The power supply to the dry heater turns to off.) ! ! ! ! Earth leakage circuit breaker (NFB4) Connector No.
  • Page 411 Distributed by: minilablaser.com 4252 Diagnosis appendix: Symptoms result from blowout of fuse Diagnosis appendix: Symptoms result from blowout of fuse Symptoms result from blowout of fuse (printer section/processor section) Reference Laser control PCB Printer I/O PCB 1 Printer I/O PCB 3 Quad magazine PCB CVP PCB Processor I/O PCB 1...
  • Page 412 Distributed by: minilablaser.com 4252 Diagnosis appendix: Symptoms result from blowout of fuse ! ! ! ! Quad magazine PCB Fuse No. Symptom T6.3 A/125 V (protection of No.06195-00001 Paper did not load. Paper Magazine A2 occurs when printing is started IL36 V-3 input power supply using magazine A2.
  • Page 413 Distributed by: minilablaser.com 4252 Diagnosis appendix: Symptoms result from blowout of fuse Fuse No. Symptom T8 A/250 V (protection of The dryer heater does not operate. power supply for STB heater) T5 A/250 V (protection of The CD heater does not operate. power supply for CD heater) T5 A/250 V (protection of The BF heater does not operate.

  • Page 414: Checking The Connection Between The Pc And Printer

    Distributed by: minilablaser.com 4260 Diagnosis appendix: Check the connection of the PC and printer Diagnosis appendix: Check the connection of the PC and printer Checking the connection between the PC and printer Check the connection from the PC side. Access the Command Prompt of Windows. Bringing up the display Start →...
  • Page 415 Distributed by: minilablaser.com 4260 Diagnosis appendix: Check the connection of the PC and printer Example: Command Prompt display S063777 Example: If "Destination host unreachable." is displayed The communication is not normal. Check the following items. Confirm that the Ethernet interface cable has been correctly connected. Confirm that the settings of the IP address and the Subnet Mask are correct.
  • Page 416 Distributed by: minilablaser.com 4302 Diagnosis appendix: Diagnosis flowchart Diagnosis appendix: Diagnosis flowchart Laser temperature control status of Status Display does not change from Temperature control started to Temperature control completed. [LASER] • For details about Laser temperature control status of Status Display, see 31100.
  • Page 417 Distributed by: minilablaser.com 4302 Diagnosis appendix: Diagnosis flowchart *1. The list below shows laser unit thermosensor resistance values by temperature. TEMPER Resistance TEMPER Resistance TEMPER Resistance TEMPER Resistance ATURE ATURE ATURE ATURE 23 kΩ to 25 kΩ 18 kΩ to 20 kΩ 14 kΩ...
  • Page 418 Distributed by: minilablaser.com 4302 Diagnosis appendix: Diagnosis flowchart Make a diagnosis via the displayed temperature on the R laser unit temperature sensor. Checking point Checking content How to check Failure part R laser temperature Peltier control voltage • If the voltage between Pin 3 of J1532 Laser unit (R laser control section and laser control PCB (GND) is less...
  • Page 419 Distributed by: minilablaser.com 4600 Diagnosis appendix: [F] Diagnosis appendix: [F] Replenishment cartridge installation section troubleshooting flow The replenisher section door is open. Check the setting of the Interlock Switch (Replenisher Section Door). Remove the processor rear cover or open the replenisher section door. •...
  • Page 420 If the replenishment cartridge setting section is lowered and the replenisher section door is locked, insert the flathead driver into the slits beside the replenisher section door, lift the lever, unlock it, then open/close the replenisher section door. QSS-3704/3705/LP7700/LP7900 QSS-3701/3702/3703/LP7500/LP7600 Slit Slit...

  • Page 421: Recovery Procedure 1 From The Replenishment Error

    Distributed by: minilablaser.com 4610 Diagnosis appendix: [F] Recovery procedure 1 from the replenishment error Replenishment solution is left in the replenisher cartridge. The replenisher cartridge is open. Replenishment solution leaks in the solution tank. 1. Discharge all replenishment solution in the replenishment tank. If the replenish cartridge is not open, perform Mixing 27550 Replenisher in F: Functions of Pump Output Amount Setting.

  • Page 422: Recovery Procedure 2 From The Replenishment Error

    Distributed by: minilablaser.com 4620 Diagnosis appendix: [F] Recovery procedure 2 from the replenishment error The solution levels (P1R/P2RA/P2RB) are even at the ### P1R (Upper) Replenishment Solution Level Sensor, P2RA (upper) replenishment solution level sensor. (Upper) Replenishment Solution Level Sensor and P2RB (Upper) Replenishment Solution Level Sensor are all ON.

  • Page 423: Recovery Procedure 3 From The Replenishment Error

    All replenishment solution level sensors detect OFF. M5476-00 If any of the P1R/P2RA/P2RB replenishment solution level sensors detects ON, drain all the replenishment solutions from the P1R/P2RA/P2RB replenisher tanks. QSS-3701/3702/3703/LP7500/LP7600 QSS-3704/3705/LP7700/LP7900 Hoses to drain replenishment solutions Hoses to drain replenishment solutions To each hose, a sticker P1R/P2RA/P2RB or PSR is attached.
  • Page 424 Distributed by: minilablaser.com 4621 Diagnosis appendix: [F] M5467-00 4621...

  • Page 425: Taking Countermeasures After The Errors No.05916 To No.05921 Occurs

    Distributed by: minilablaser.com 4630 Diagnosis appendix: [F] Taking countermeasures after the errors No.05916 to No.05921 occurs Error No. 05916 to No. 05921 occurs. Remove the filter pipe of each processing tank, then push and sink the float of the processing solution float switch with a stick to confirm the processing solution float switch moves smoothly.

  • Page 426: No. 00500[N] Add Water To The Refilling Water Tank

    Distributed by: minilablaser.com 40500 Attention message: Processor Attention message: Processor No. 00500[N] Add water to the Refilling Water Tank. Attention message release Condition Suffix number Condition 00000 The refilling water tank level sensor turns off. Diagnosis Failed part Manual No. Refilling water tank level sensor 63290 Processor control PCB...
  • Page 427 Distributed by: minilablaser.com 40500 Attention message: Processor No. 00501[N] The replenisher switch is turned on. Attention message release YES or automatic release • The replenisher switch turns on by pressing the YES key. Condition Suffix number Condition 00000 After the replenisher switch was turned off, a specified number of seconds of replenishment lack time has passed. After the replenisher switch was turned off, a specified time has passed with the replenishment solution sensor After the replenisher switch was turned off, manual replenishment or output amount measurement is carried out.
  • Page 428 Distributed by: minilablaser.com 40500 Attention message: Processor No. 00502[N] Add replenishment solution to the replenishment tank. Attention message release Condition Suffix number Condition 00001 CD replenishment solution level sensor turns off. 00002 BF replenishment solution level sensor turns off. 00004 STB replenishment solution level sensor turns off.

  • Page 429: No. 00503[N] [Sm] Empty The Effluent Tank

    Distributed by: minilablaser.com 40500 Attention message: Processor No. 00503[N] [SM] Empty the Effluent Tank. Attention message release YES or automatic release • This attention message will be automatically closed when the effluent tank is emptied. Condition Suffix number Condition 00001 The CD effluent float switch turns on.

  • Page 430: No. 00505 Remove The Prints From The Print Sorter Unit

    Distributed by: minilablaser.com 40500 Attention message: Processor No. 00505 Remove the prints from the Print Sorter Unit. Attention message release YES or automatic release • This attention message will be automatically closed when prints are removed. • While this message appears, the sorter is not activated. Condition Suffix number Condition...

  • Page 431: No. 00506 Close The Dryer Cover

    Distributed by: minilablaser.com 40500 Attention message: Processor No. 00506 Close the Dryer Cover. Attention message release YES or automatic release • This message will be automatically closed when the dryer cover is closed. Condition Suffix number Condition 00000 While prints are not being made, the interlock switch (dryer cover) turns off. •...

  • Page 432: No. 00507 Close The Processor Top Cover

    Distributed by: minilablaser.com 40500 Attention message: Processor No. 00507 Close the Processor Top Cover. Attention message release YES or automatic release • The attention message will be automatically closed when the processor top cover is closed. Condition Suffix number Condition 00000 While prints are not being made, the interlock switch (processor top cover) turns off.

  • Page 433: No. 00508 Paper Remains In The Processor. Are You Sure You Want To Turn The Drive Off

    Distributed by: minilablaser.com 40500 Attention message: Processor No. 00508 Paper remains in the processor. Are you sure you want to turn the drive off? Attention message release YES or NO • Select YES to turn off the drive. • Select NO to finish the print mode with the drive being on. Condition Suffix number Condition...
  • Page 434 Distributed by: minilablaser.com 40500 Attention message: Processor No. 00510 Attach the Print Conveyor Unit. Attention message release YES or automatic release • This attention message will be automatically closed when the print conveyor unit is set. Condition Suffix number Condition 00000 The conveyor unit sensor turns LIGHT in the standby status after the drive has stopped.

  • Page 435: No. 00515 Set The Rack Stopper

    Distributed by: minilablaser.com 40500 Attention message: Processor No. 00515 Set the Rack Stopper. Attention message release YES or automatic release • This attention message will be automatically closed when the rack stopper is fixed. Condition Suffix number Condition 00000 While prints are not being made, the rack stopper sensor turns off. Check Point Check that the rack stopper is securely placed.

  • Page 436: No. 00520 Sensors May Be Dirty

    Distributed by: minilablaser.com 40500 Attention message: Processor No. 00520 Sensors may be dirty. Attention message release Condition Suffix number Condition The light source level is 255 when the sensor status changes from dark to light during Print Sensor LED Light Intensity Adjustment.

  • Page 437: No. 00521 Remove The Prints From The Sorter Tray (Large)

    Distributed by: minilablaser.com 40500 Attention message: Processor No. 00521 Remove the prints from the sorter tray (large) Attention message release Condition Suffix number Condition 00000 A print whose advance length is from 457.3 mm to 914.4 mm is output to the print receiving tray (large). *1.

  • Page 438: No. 00600[J] The Tablet Cartridge Is Empty. Cd

    Distributed by: minilablaser.com 40600 Attention message: Tablet Replenishment Attention message: Tablet Replenishment No. 00600[J] The Tablet Cartridge is empty. CD No. 00601[J] The Tablet Cartridge is empty.BF No. 00602[J] The Tablet Cartridge is empty. STB Attention message release YES or automatic release •...

  • Page 439: No. 00603[J] Add Water To The Water Supply Tank

    Distributed by: minilablaser.com 40600 Attention message: Tablet Replenishment No. 00603[J] Add water to the Water Supply Tank. Attention message release Condition Suffix number Condition 00000 The SW tank level sensor turns off. Diagnosis Failed part Manual No. SW Tank Level Sensor 63310 Processor control PCB 66200...

  • Page 440: No. 00604[J] Add Water To The Sw/Dw Tank

    Distributed by: minilablaser.com 40600 Attention message: Tablet Replenishment No. 00604[J] Add water to the SW/DW Tank. Attention message release Condition Suffix number Condition 00000 The SW/DW tank level sensor turns off. Diagnosis Failed part Manual No. SW/DW Tank Level Sensor 63310 Processor I/O PCB 1 66210...

  • Page 441: No. 00605[J] Attach The Tablet Cartridge. Cd

    Distributed by: minilablaser.com 40600 Attention message: Tablet Replenishment No. 00605[J] Attach the Tablet Cartridge. CD No. 00606[J] Attach the Tablet Cartridge.BF No. 00607[J] Attach the Tablet Cartridge. STB Attention message release YES or automatic release • This attention message will be automatically closed when you attach the tablet cartridge. Condition Error message No.

  • Page 442: Attention Message: Tablet Replenishment

    Distributed by: minilablaser.com 40600 Attention message: Tablet Replenishment No. 00608[J] Attach the Tablet Replenishment Unit. Attention message release YES or automatic release • This attention message will be automatically closed when the tablet replenishment unit is set. Condition Suffix number Condition 00000 Tablet replenishment unit interlock switch turns off.

  • Page 443: No. 00609[J] The Tablet Kit Is Empty

    Distributed by: minilablaser.com 40600 Attention message: Tablet Replenishment No. 00609[J] The Tablet kit is empty. Attention message release Condition Suffix number Condition 00000 All tablets of CD in a kit are dropped. • If all tablets of CD in a kit are dropped, Tablet Operation is to be carried out and tablets of BF and STB are to be dropped up to Drop Limit/without Replenishment Limit.

  • Page 444: No. 00610[J] Empty The Effluent Tank

    Distributed by: minilablaser.com 40600 Attention message: Tablet Replenishment No. 00610[J] Empty the Effluent Tank.### Attention message release YES or automatic release • This attention message will be automatically closed when the effluent tank is emptied. • CD, BF or STB The name of processing solution causing this attention message will be displayed in the second line of the message.

  • Page 445: No. 00700[Sm] Replace The Replenishment Package With A New One.p

    Distributed by: minilablaser.com 40700 Attention message: SM replenishment Attention message: SM replenishment No. 00700[SM] Replace the Replenishment Package with a new one.P-# Attention message release This attention message will be closed only when the replenishment package is removed. (You have to turn off the replenishment package sensor once.) Condition Suffix number...
  • Page 446 Distributed by: minilablaser.com 40700 Attention message: SM replenishment No. 00701[SM] Attach the Replenishment Package.P-# Attention message release YES or automatic release • When the replenishment package is set, this attention message will be automatically closed and attention message No. 703 Would you like to initialize the remaining amount of the Replenishment Package? appears.

  • Page 447: No. 00702[Sm] Add Water To The Water Supply Tank

    Distributed by: minilablaser.com 40700 Attention message: SM replenishment No. 00702[SM] Add water to the Water Supply Tank. Attention message release Condition Suffix number Condition 00000 The water supply tank level sensor turns off. Diagnosis Failed part Manual No. Water supply tank level sensor 63300 SM I/O PCB 66600...

  • Page 448: No. 00703[Sm] Would You Like To Initialize The Remaining Amount Of The Replenishment Package

    Distributed by: minilablaser.com 40700 Attention message: SM replenishment No. 00703[SM] Would you like to initialize the remaining amount of the Replenishment Package? Attention message release YES or NO • Select YES to bring up the message No. 0704: Press the [YES: Execute] to initialize the remaining amount of the Replenishment Package.
  • Page 449 Distributed by: minilablaser.com 40700 Attention message: SM replenishment No. 00704[SM] Press the [YES: Execute] to initialize the remaining amount of the Replenishment Package. Attention message release YES or NO • Select YES to initialize the remaining amount of the replenishment package. •...

  • Page 450: No. 00705[Sm] Replace The Replenishment Package With A New One.p

    Distributed by: minilablaser.com 40700 Attention message: SM replenishment No. 00705[SM] Replace the Replenishment Package with a new one.P-# Attention message release This attention message will be closed only when the replenishment package is removed. (You have to turn off the replenishment package sensor once.) Condition Suffix number...
  • Page 451 Distributed by: minilablaser.com 40900 Attention message: F replenishment Attention message: F replenishment No. 00902[F] Install the replenisher cartridge. Attention message release MPORTANT • If the above attention message is shown, do not click YES to close it and continue the printing process without performing the diagnosis below.
  • Page 452 Distributed by: minilablaser.com 40900 Attention message: F replenishment No. 00903[F] Close the replenisher section door. Attention message release This attention message will be closed when the replenisher section door is close. Condition Suffix number Condition 00000 When performing the cartridge opening process, the replenisher section cover is opened. For details of operation specification, see 57010.
  • Page 453 Distributed by: minilablaser.com 40900 Attention message: F replenishment No. 00905[F] Install the new replenisher cartridge. Attention message release MPORTANT • If the above attention message is shown, do not click YES to close it and continue the printing process without performing the diagnosis below.

  • Page 454: No. 00906[F] It Is Ready To Replace The Replenisher Cartridge

    Distributed by: minilablaser.com 40900 Attention message: F replenishment No. 00906[F] It is ready to replace the replenisher cartridge. Attention message release Condition Suffix number Condition 00000 If this system is closed down and started while mixing Replenisher has been completed by a cartridge open •...
  • Page 455 Distributed by: minilablaser.com 40900 Attention message: F replenishment No. 00907[F] Collect the waste solution. Attention message release YES or automatic release • This attention message will be automatically closed when the effluent tank is emptied. Condition Suffix number Condition 00001 P1 Effluent Float Switch turns on.
  • Page 456 Distributed by: minilablaser.com 40900 Attention message: F replenishment No. 00908[F] Open operation was not completed correctly. Replenishment solution preparation will resume. Attention message release Condition Suffix number Condition 00000 The system is shut down with opening operation remaining incomplete and the system is started. Check Point Wait until the replenishment solution is created (opening operation) completely.
  • Page 457 Distributed by: minilablaser.com 40900 Attention message: F replenishment No. 00909[F] Replenishment tank is empty. Cannot start the operation. Attention message release Condition Condition When trying to measure the output amount or perform the initial replenishment when the replenishment solution level sensor for replenishment tank is under the conditions below.
  • Page 458 Attention message release Condition Model Condition QSS-3701/3702/3703/LP7500/LP7600 While preparing the replenishment solution, the system has printed up to the maximum number of printed sheets (approx. 507 sheets for 127 mm × 89 mm). QSS-3704/3705/LP7700/LP7900 While preparing the replenishment solution, the system has printed up to the maximum number of printed sheets (approx.
  • Page 459 Distributed by: minilablaser.com 40900 Attention message: F replenishment No. 00912[F] Replenishment solution was created. Initialize replenishment data and restart replenishment. Attention message release YES or NO • Select YES to initialize the replenishment data. • When Mixing Replenisher is performed by mistake while the replenishment solution is created normally, select NO. Maintain the status without initializing the replenishment data.
  • Page 460 Distributed by: minilablaser.com 40900 Attention message: F replenishment No. 00913[F] Mixing Replenisher cannot be started. Attention message release Condition Condition If the (lower) replenishment solution level sensors of P1R/P2RA/P2RB are on after the Mixing Replenisher is clicked Suffix number Condition 00001 00002 P2RA...

  • Page 461: No. 00914[F] Psr Is Running Out

    Distributed by: minilablaser.com 40900 Attention message: F replenishment No. 00914[F] PSR is running out. Countermeasure message Add 12 liters PSR to the PSR replenishment tank. Attention message release • You can select from two methods to make solution from PSR tablets. Although the ratio of water to tablets is slightly different between these methods, it does not affect solution quality.

  • Page 462: No. 00916[F] Psr Is Empty

    Distributed by: minilablaser.com 40900 Attention message: F replenishment No. 00916[F] PSR is empty. Countermeasure message Add 20 liters PSR to the PSR replenishment tank. Attention message release • You can select from two methods to make solution from PSR tablets. Although the ratio of water to tablets is slightly different between these methods, it does not affect solution quality.
  • Page 463 Distributed by: minilablaser.com 40900 Attention message: F replenishment No. 00918[F] Replenish PSR. Countermeasure message Add 12 liters PSR to the PSR replenishment tank. Attention message release Condition Suffix number Condition 00000 When performing the cartridge opening process, the PSR (Upper) Replenishment Solution Level Sensor is off. For details of operation specification, see 57010.

  • Page 464: No. 01026 Close The Printer Top Cover

    Distributed by: minilablaser.com 41000 Attention message: Printer Attention message: Printer No. 01026 Close the Printer Top Cover. Attention message release YES or automatic release. • The message will be automatically closed when the printer top cover is closed. Condition Suffix number Condition 00000 Interlock switch (printer top cover) turns off.

  • Page 465: No. 01029 The Measurement Failed. Measure It Again

    Distributed by: minilablaser.com 41000 Attention message: Printer No. 01029 The measurement failed. Measure it again. Attention message release YES or NO • Select YES to measure the print again. • Select NO to stop the operation. Condition Suffix number Condition −...
  • Page 466 Distributed by: minilablaser.com 41000 Attention message: Printer Countermeasure and failed part Manual No. Clean the advance rollers of the colorimeter with a cleaning sheet. Adjust the colorimeter unit. 35100 Clean the calibration plate. Replace the calibration plate if it is scratched on. 27470 Colorimeter unit 27470...
  • Page 467 Distributed by: minilablaser.com 41000 Attention message: Printer No. 01047 Close printer door. Attention message release YES or automatic release • This attention message will be automatically closed when the printer door is closed. Condition Suffix number Condition 00001 The interlock switch (printer door 1, 2 or 4) turns off. 00002 Printer door 3 sensor turns off.

  • Page 468: No. 01074 Sensors May Be Dirty

    Distributed by: minilablaser.com 41000 Attention message: Printer No. 01074 Sensors may be dirty. Attention message release Condition Condition The light source level when the sensor status changes from DARK to LIGHT is 170 or more, when carrying out Paper Sensor LED Light Intensity Adjustment via Functions in Paper Sensor Adjustment.
  • Page 469 Distributed by: minilablaser.com 41000 Attention message: Printer No. 01000−01132 Attention messages not explained in the Service Manual Condition MPORTANT • Attention messages not explained in this Service Manual are listed in the table. For corrective actions, see the Troubleshooting Manual, EZ Controller Troubleshooting Manual and EZ Controller Service Manual.
  • Page 470 Distributed by: minilablaser.com 41000 Attention message: Printer Attention message table No. 01114 Attach the Paper Magazine. Paper Magazine A2 No. 01115 Attach the Paper Magazine. Paper Magazine A No. 01118 Change the Paper Magazine. No. 01121 Which paper magazine would you like to print with? No.
  • Page 471 Distributed by: minilablaser.com 41300 Attention message: Scanner/ Film Carrier Attention message: Scanner/ Film Carrier No. 01302−01454 Attention messages not explained in the Service Manual Condition MPORTANT • Attention messages not explained in this Service Manual are listed in the table. For corrective actions, see the EZ Controller Service Manual, Scanner Service Manual, Connection Unit Service Manual and Troubleshooting Manual (scanner).
  • Page 472 Distributed by: minilablaser.com 41300 Attention message: Scanner/ Film Carrier Attention message table No. 01422 Select the 135 lane. No. 01423 Execute Sensor LED Light Intensity Adjustment. Remove the film from the Film Carrier. No. 01424 Sensor LED Light Intensity Adjustment is being executed. No.
  • Page 473 Distributed by: minilablaser.com 41500 Attention message: Disk/Media Attention message: Disk/Media No. 01501−01549 See the EZ Controller Troubleshooting Manual for Corrective action of Attention message. Condition MPORTANT • Attention messages not explained in this Service Manual are listed in the table. See the EZ Controller Troubleshooting Manual for Corrective action of Attention message.

  • Page 474: No. 01552 The Paper In The Colorimeter Is Too Short. It Cannot Be Measured

    Distributed by: minilablaser.com 41550 Attention message: Colorimeter Attention message: Colorimeter No. 01552 The paper in the Colorimeter is too short. It cannot be measured. Attention message release Condition Suffix number Condition 00001 While feeding test print in the colorimeter unit, paper sensor 1 turned DARK. After that, paper sensor 1 turned LIGHT before advancing a specified amount of paper.

  • Page 475: No. 01555 The Calibration Plate Data Is Out Of Range

    Distributed by: minilablaser.com 41550 Attention message: Colorimeter No. 01555 The calibration plate data is out of range. Attention message release Condition Suffix number Condition 00000 When calibrating the colorimeter, the difference between the two photometry values obtained by the calibration plate measurements at the 9 mm point (black position) and 18 mm point (white position) from the leading end is 100 or less.

  • Page 476: No. 01556 The Colorimeter Unit Is Not Set

    Distributed by: minilablaser.com 41550 Attention message: Colorimeter No. 01556 The Colorimeter Unit is not set. Attention message release Condition Suffix number Condition 00000 The colorimeter unit is not detected while it does not operate or communicate. Check Point Confirm that the colorimeter unit is correctly attached. Diagnosis Failed part Manual No.
  • Page 477 Distributed by: minilablaser.com 41620 Attention message: NMC/Printers in common Attention message: NMC/Printers in common No. 01750 Communication with the printer failed. The printer may not be active, or the LAN cable may not be connected. Attention message release Retry or Continue •...
  • Page 478 If time difference between the printer timer and operation computer was two minutes or more, and the timer setting of the printer was changed to that of the operation computer. • The error above appears for the FRONTIER-Printer only. 41620...
  • Page 479 Distributed by: minilablaser.com 41620 Attention message: NMC/Printers in common No. 01753 Printer is not ready. Start the printer. Attention message release • While the close down checks is performed 1. Click YES. The attention message is closed. 2. The close down checks is canceled. •...

  • Page 480: No. 01754 Profile Data Registered To The Printer Is Not Compatible With That Of The Application

    Distributed by: minilablaser.com 41620 Attention message: NMC/Printers in common No. 01754 Profile data registered to the printer is not compatible with that of the application. Attention message release The attention message is closed. Condition Suffix number Condition 00000 If the profile data has no compatibility when connecting the NKC maintenance application to the OEM printer. Check Point Check the profile data.
  • Page 481 Ver. 1 Corrective action for condition 3 and pattern 3 1. Perform the Daily Setup of printer 2 from the Maintenance Application. *1. For the LP7500/LP7600/LP7700/LP7900, install the CD (SYSTEM PROGRAM KIT) supplied with each printer. Diagnosis Failed part Manual No.
  • Page 482 Distributed by: minilablaser.com 41620 Attention message: NMC/Printers in common • To access the wiring diagrams, click Wiring diagrams in Bookmarks. 41620 6/12...
  • Page 483 Distributed by: minilablaser.com 41620 Attention message: NMC/Printers in common No. 01757 Execute the startup checks. Attention message release 1. Click YES. The attention message is closed. 2. Perform the start up checks. Condition Suffix number Condition 00000 This message is shown when the operation computer inquiries something even though the start up checks has not been finished.
  • Page 484 The attention message is closed. Condition Suffix number Condition 00000 This message is shown when the operation PC inquires whether the printer is ready to process while the maintenance display is used. MPORTANT • The attention is shown only for the FRONTIER-Printer. 41620 8/12...
  • Page 485 Condition 00000 This message is shown when the operation PC inquires whether the printer is ready to process while the temperature of the laser or processor is adjusted. MPORTANT • The attention is shown only for the FRONTIER-Printer. 41620 9/12...
  • Page 486 Condition Suffix number Condition 00000 This message is shown when the operation PC inquires whether the printer is ready to process or not while the printer is upgraded. MPORTANT • The attention is shown only for the FRONTIER-Printer. 41620 10/12...
  • Page 487 This message is shown when the operation PC inquires whether the printer is ready to process or not in the condition that the operation PC and printer cannot communicate. MPORTANT • The attention is shown only for the FRONTIER-Printer. Check Point Restart the computer and printer.
  • Page 488 Distributed by: minilablaser.com 41620 Attention message: NMC/Printers in common No. 01621−01722 See the EZ Controller Troubleshooting Manual for Corrective action of Attention message. Condition MPORTANT • Attention messages not explained in this Service Manual are listed in the table. See the EZ Controller Troubleshooting Manual for Corrective action of Attention message. Attention message (NMC) Attention message table No.
  • Page 489 Distributed by: minilablaser.com 41800 Attention message: Software upgrade Attention message: Software upgrade No. 01801 Execute software upgrade. Attention message release Condition Suffix number Condition Although the version of each control PCB is checked when the power supply is turned on, it is not correct. Suffix number (bit) 00001...
  • Page 490 Corrective action for condition 3 and pattern 3 1. Upgrade the printer processor of printer 2. 35600 *1. For the LP7500/LP7600/LP7700/LP7900, install the CD (SYSTEM PROGRAM KIT) supplied with each printer. *2. If the EZ Controller is installed, the printer processor is automatically performed. (QSS-37) Diagnosis Failed part Manual No.
  • Page 491 Distributed by: minilablaser.com 41800 Attention message: Software upgrade Failed part Manual No. Processor control PCB 66200 Laser control PCB 66010 • To access the wiring diagrams, click Wiring diagrams in Bookmarks. 41800...
  • Page 492 Distributed by: minilablaser.com 41800 Attention message: Software upgrade No. 01805 The printer program is corrupted. Run the recovery software. Attention message release Condition Suffix number Condition 00000 When the power supply is turned on, the software of the printer I/F main PCB corrupts and cannot function. MPORTANT •...
  • Page 493 Distributed by: minilablaser.com 41800 Attention message: Software upgrade Procedure (If the recovery software does not start normally) Start the recovery software in the following conditions. If changing the settings, be sure to write down the current settings, and restore the settings after the operation. 1.
  • Page 494 Distributed by: minilablaser.com 41821 Attention message: External system Attention message: External system No. 1821 For corrective action of the attention message, see the d-Storage/ CD-R external writing system Service Manual. Condition MPORTANT • Attention messages not explained in this Service Manual are listed in the table. For corrective action of the attention message, see the d-Storage/ CD-R external writing system Service Manual.
  • Page 495 Distributed by: minilablaser.com 41900 Attention message: Main Attention message: Main No. 01920 Capacity Booster Key was not detected. Confirm the connection status. Attention message release • Select YES to operate as the low capability type input section. Condition Suffix number Condition 00032 When the system starts up, it cannot detect capacity booster F.
  • Page 496 Distributed by: minilablaser.com 41900 Attention message: Main No. 01860−01997 Attention messages not explained in the Service Manual Condition MPORTANT • Attention messages not explained in this Service Manual are listed in the table. See the EZ Controller Troubleshooting Manual and Connecting Unit Service Manual for Corrective action of Attention message.
  • Page 497 Distributed by: minilablaser.com 41900 Attention message: Main Attention message table No. 01996 Processing the order. . . The setting data was not updated. No. 01997 Setting data will be updated. • In the Attention message table, attention message numbers that are not used currently may be listed. 41900...
  • Page 498 Distributed by: minilablaser.com 43370 Attention message: Edit Attention message: Edit No. 04001−04054 See the EZ Controller Troubleshooting Manual for Corrective action of Attention message. Condition MPORTANT • Attention messages not explained in this Service Manual are listed in the table. See the EZ Controller Troubleshooting Manual for Corrective action of Attention message.
  • Page 499 Distributed by: minilablaser.com 43370 Attention message: Edit Attention message table No. 04053 Image Save Data was not found. No. 04054 Image Save Data was not found. • In the Attention message table, attention message numbers that are not used currently may be listed. 43370...
  • Page 500 Distributed by: minilablaser.com 44200 Attention message: External system Attention message: External system No. 4200−4231 For corrective action of the attention message, see the d-Storage/ CD-R external writing system Service Manual. Condition MPORTANT • Attention messages not explained in this Service Manual are listed in the table. For corrective action of the attention message, see the d-Storage/ CD-R external writing system Service Manual.
  • Page 501 Distributed by: minilablaser.com 44350 Attention message: Bravo II Attention message: Bravo II No. 4350−4358 See the Bravo II Service Manual for Corrective action of Attention message. Condition MPORTANT • Attention messages not explained in this Service Manual are listed in the table. See the Bravo II Service Manual for Corrective action of Attention message.

  • Page 502: No. 05500 The Processing Solution Temperature Is Above The Safety Range. P

    Distributed by: minilablaser.com 45500 Error message: Processor 1 Error message: Processor 1 No. 05500 The processing solution temperature is above the safety range. P1 No. 05501 The processing solution temperature is above the safety range. P2 No. 05502 The processing solution temperature is above the safety range. PS Alarm release Error message release Condition...

  • Page 503: No. 05503 The Dryer Temperature Is Above The Safety Range

    Distributed by: minilablaser.com 45500 Error message: Processor 1 No. 05503 The dryer temperature is above the safety range. Alarm release Error message release Condition Suffix number Condition The dryer temperature exceeds the safety range (setting temperature + 10°C) after the temperature adjustment is 00000 completed.
  • Page 504 Distributed by: minilablaser.com 45500 Error message: Processor 1 No. 05504 The processing solution temperature is below the processing range. P1 No. 05505 The processing solution temperature is below the processing range. P2 No. 05506 The processing solution temperature is below the processing range. P3 Alarm release Error message release •...

  • Page 505: No. 05507 The Dryer Temperature Is Below The Processing Range

    Distributed by: minilablaser.com 45500 Error message: Processor 1 No. 05507 The dryer temperature is below the processing range. Alarm release Error message release The dryer temperature will be adjusted when the error display is closed. Condition Suffix number Condition The dryer temperature falls below the processing range (setting temperature − 10°C) during paper processing. 00000 (dryer thermosensor) Diagnosis...
  • Page 506 Distributed by: minilablaser.com 45500 Error message: Processor 1 No. 05508 The processing solution level is too low. Alarm release Error message release Condition Suffix number Condition 00000 The processing solution level detectors of the processing solution float switches (P1, P2 and PS) turned off. •...
  • Page 507 Distributed by: minilablaser.com 45500 Error message: Processor 1 When the solution is insufficiently added Manual No. SM I/O PCB 66600 Processor control PCB 66200 Processor I/O PCB 1 66210 When the solution is insufficiently added Manual No. Water Supply Pump 63290 Processor I/O PCB 1 66210...
  • Page 508 Distributed by: minilablaser.com 45500 Error message: Processor 1 No. 05509 The circulation amount has decreased. Alarm release Error message release • This error message will be shown only when the system is equipped with the optional digital flowmeter. Condition Suffix number Condition 00000 The circulation amount of the P1 processing solution measured by the digital flowmeter falls below 3L/min.
  • Page 509 Distributed by: minilablaser.com 45500 Error message: Processor 1 No. 05510 Processor A/D conversion error. Alarm release Error message release Condition Suffix number Condition 00000 The analog data detected by each thermosensor cannot be converted to digital data. MPORTANT • The A/D conversion is a process to convert analog data of the temperature measured by the processing solution thermosensor, the dryer thermosensor and the inner thermosensor into digital data via the processor control PCB.

  • Page 510: No. 05511 The Circulation Pump Has Stopped. Cd

    Distributed by: minilablaser.com 45500 Error message: Processor 1 No. 05511 The circulation pump has stopped. CD No. 05512 The circulation pump has stopped. CD2 No. 05513 The circulation pump has stopped. BF No. 05514 The circulation pump has stopped. BF2 No.
  • Page 511 Distributed by: minilablaser.com 45500 Error message: Processor 1 • To access the wiring diagrams, click Wiring diagrams in Bookmarks. 45500 10/14...
  • Page 512 Distributed by: minilablaser.com 45500 Error message: Processor 1 No. 05519 Thermosensor error. P1 No. 05520 Thermosensor error. P2 No. 05521 Thermosensor error. P3 Alarm release Error message release Condition Error message No. Condition No. 05519-00000 The temperature detected by the P1 thermosensor is not within a specified range. No.
  • Page 513 Distributed by: minilablaser.com 45500 Error message: Processor 1 No. 05522 Dryer Thermosensor error. Alarm release Error message release Condition Suffix number Condition 00000 The temperature detected by the dryer thermosensor is not within a specified range. Diagnosis Failed part Manual No. Dryer thermosensor 63260 Processor control PCB...
  • Page 514 Distributed by: minilablaser.com 45500 Error message: Processor 1 No. 05524 Refilling water operation error. CD-W No. 05525 Refilling water operation error. BF-W No. 05526 Refilling water operation error. STB1-W No. 05527 Refilling water operation error. STB2-W No. 05528 Refilling water operation error. STB3-W No.
  • Page 515 Distributed by: minilablaser.com 45500 Error message: Processor 1 When refilling water is incorrectly detected Manual No. Processing solution float switch 63290 Processor relay PCB 66220 Processor control PCB 66200 • To access the wiring diagrams, click Wiring diagrams in Bookmarks. 45500 14/14...

  • Page 516: No. 05530 The Processor Top Cover Is Open

    Distributed by: minilablaser.com 45530 Error: Processor 2 Error: Processor 2 No. 05530 The Processor Top Cover is open. No. 05531 The dryer cover is open. Error message release Condition Error message No. Condition No. 5530-00000 While prints are being made, the interlock switch (processor top cover) turns off. No.
  • Page 517 Distributed by: minilablaser.com 45530 Error: Processor 2 No. 05532 The Processing Solution Safety Thermostat has activated. Error message release Condition Suffix number Condition 00000 The safety thermostat of the processing solution float switches CD, BF or STB turns off. • The processing solution safety thermostat is activated at the following temperatures. Standard processing Time reduction processing Status...

  • Page 518: No. 05533 The Dryer Safety Thermostat Has Activated

    Distributed by: minilablaser.com 45530 Error: Processor 2 No. 05533 The Dryer Safety Thermostat has activated. Error message release Condition Suffix number Condition 00000 The dryer safety thermostat turns off. • The dryer safety thermostat is activated at the following temperatures. Status Temperature (°C) OPEN(OFF)
  • Page 519 Distributed by: minilablaser.com 45530 Error: Processor 2 No. 05534 Print Sorter Unit operation error. Error message release Condition Suffix number Condition 00001 Although a specified time has passed since the print sorter unit started operating, the sorter home sensor does not turn LIGHT.

  • Page 520: No. 05535 Paper Has Jammed In The Processor Section

    Distributed by: minilablaser.com 45530 Error: Processor 2 No. 05535 Paper has jammed in the processor section. Error message release Condition Suffix number Status Condition 00000 Normal • After the printer feeds out the paper to the processor, Print Sensor (Left), Print Sensor process (Center) or Print Sensor (Right) in the dryer section do not turn DARK within a specified time.
  • Page 521 Distributed by: minilablaser.com 45530 Error: Processor 2 If paper jam occurs during normal process Detection failure Manual No. Print Sensor (Left)/Print Sensor (Center)/Print Sensor (Right) 63260 Dryer Lane Select Sensor Printer control PCB 66000 If paper jam occurs during automatic colorimetry Detection failure Manual No.

  • Page 522: No. 05537 The Rack Stopper Is Not Set

    Distributed by: minilablaser.com 45530 Error: Processor 2 No. 05537 The Rack Stopper is not set. Error message release Condition Suffix number Condition 00000 While prints are being made, the rack stopper sensor turns off. Check Point Check that the rack stopper is securely placed. Diagnosis Adjustment failure point Manual No.
  • Page 523 Distributed by: minilablaser.com 45530 Error: Processor 2 No. 05538 Backup data error. Processor Error message release Condition Suffix number Condition 0### The backup data of the processor control PCB is abnormal. 1### The backup data of the printer I/F main PCB and processor control PCB. •...
  • Page 524 Distributed by: minilablaser.com 45530 Error: Processor 2 No. 05539 Print Conveyor Unit was removed. Error message release Condition Suffix number Condition 00000 The conveyor unit sensor turns LIGHT while the drive motor is operating. Check Point Check if the conveyor unit sensor is soiled. Diagnosis Failed part Manual No.

  • Page 525: No. 05548 Dryer Lane Select Sensor Error

    Distributed by: minilablaser.com 45530 Error: Processor 2 No. 05545 Print Sensor (Left) error. No. 05547 Print Sensor (Right) error. No. 05548 Dryer Lane Select Sensor error. No. 05553 Print sensor (center) error Error message release Condition Suffix number Condition When Print Sensor LED Light Intensity Adjustment was performed, the system could not adjust it normally. Suffix number Condition 00001...
  • Page 526 Distributed by: minilablaser.com 45530 Error: Processor 2 No. 05549 Drive Motor Revolution Count Auto Adjustment error. Error message release Condition Suffix number Condition When Drive Motor Revolution Count Auto Adjustment was performed in Functions of Drive Motor Revolution Count Setting, the system could not adjust it normally. •...
  • Page 527 Distributed by: minilablaser.com 45530 Error: Processor 2 No. 05550 Drive Motor has stopped. Error message release Condition Suffix number Condition 00000 The drive motor has stopped due to the protected operation. Diagnosis Failed part Manual No. Drive motor 63290 Processor relay PCB 66220 Processor control PCB 66200...
  • Page 528 Distributed by: minilablaser.com 45530 Error: Processor 2 No. 05551 Paper Guide operation error. Error message release Condition Suffix number Condition Although the paper guide motor was operated in the direction which closes the paper guide, even after a specified time has passed, the paper guide open sensor does not turn LIGHT. After the paper guide open sensor turns LIGHT, the paper guide close sensor does not turn DARK even though a specified time has passed.

  • Page 529: No. 05552 Dryer Lane Select Guide Operation Error

    Distributed by: minilablaser.com 45530 Error: Processor 2 No. 05552 Dryer Lane Select Guide operation error. Error message release Condition Suffix Condition number 00004 When Dryer selection solenoid 1 is moved to the colorimeter side for automatic colorimetry, the test print is not fed to the colorimeter but output to the print conveyor unit (Print Sensor (Left), Print Sensor (Center) and Print Sensor (Right) of the dryer rack detect DARK.) 00005...

  • Page 530: No. 05600[J] Tablet Drum Operation Error. Cd

    Distributed by: minilablaser.com 45600 Error message: Tablet replenishment Error message: Tablet replenishment No. 05600[J] Tablet Drum operation error. CD No. 05601[J] Tablet Drum operation error. BF No. 05602[J] Tablet Drum operation error. STB Error message release Condition Suffix Condition number 00000 Even though the drum was moved for a specified time to return it to the home position, the home position was not detected.

  • Page 531: No. 05604[J] A Tablet Has Jammed. Bf

    Distributed by: minilablaser.com 45600 Error message: Tablet replenishment No. 05603[J] A tablet has jammed. No. 05604[J] A tablet has jammed. BF No. 05605[J] A tablet has jammed. Error message release Condition Suffix number Condition 00000 Even though a specified time has passed since the drum was moved from the home position and tablet sensor 1 turned DARK, tablet sensor 1 does not turn LIGHT.

  • Page 532: No. 05609[J] Printing Cannot Continue Without Replenishment. Cd

    Distributed by: minilablaser.com 45600 Error message: Tablet replenishment No. 05609[J] Printing cannot continue without replenishment. CD No. 05610[J] Printing cannot continue without replenishment. BF No. 05611[J] Printing cannot continue without replenishment. STB Error message release Condition Error message No. Condition No.
  • Page 533 Distributed by: minilablaser.com 45600 Error message: Tablet replenishment No. 05612[J] Tablet Replenishment Elevator operation error. Error message release Condition Suffix number Condition 00001 Even though a specified time has passed after the elevator moves up, the elevator lower sensor does not turn LIGHT.
  • Page 534 Distributed by: minilablaser.com 45600 Error message: Tablet replenishment No. 05613[J] The processing solution level is too low. STB1 Error message release Condition Suffix number Condition 00000 When the processing solution level detector of the STB1 processing solution float switch turns off and water supply is carried out for a given amount of time, the processing solution level detector keeps off.

  • Page 535: No. 05700[Sm] Replenishment Pump Operation Error. Cd-A

    Distributed by: minilablaser.com 45700 Error message: SM replenishment Error message: SM replenishment No. 05700[SM] Replenishment pump operation error. CD-A No. 05701[SM] Replenishment pump operation error. CD-B No. 05702[SM] Replenishment pump operation error. CD-C No. 05703[SM] Replenishment pump operation error. CD-W No.
  • Page 536 Distributed by: minilablaser.com 45700 Error message: SM replenishment No. 05708[SM] Replenishment Package solution remaining error. No. 05709[SM] Replenishment Package solution remaining error. Error message release Condition The message No. 0700 Replace the Replenishment Package with a new one. is shown when the replenishment alarm value is set to -5% (initial value) in Package Capacity Setting and either replenishment package becomes empty.

  • Page 537: No. 05710[Sm] Refilling Water Operation Error. Cd-W

    Distributed by: minilablaser.com 45700 Error message: SM replenishment No. 05710[SM] Refilling water operation error. CD-W No. 05711[SM] Refilling water operation error. BF-W No. 05712[SM] Refilling water operation error. STB1-W No. 05713[SM] Refilling water operation error. STB2-W No. 05714[SM] Refilling water operation error. STB3-W No.
  • Page 538 Distributed by: minilablaser.com 45700 Error message: SM replenishment • To access the wiring diagrams, click Wiring diagrams in Bookmarks. 45700...
  • Page 539 Distributed by: minilablaser.com 45900 Error message: F replenishment Error message: F replenishment No. 05900[F] Replenisher cartridge open motor operation error. Error message release MPORTANT • If the above error message is shown, do not click YES to close it and continue the printing process without performing the diagnosis below.
  • Page 540 For details of operation specification, see 57010. • For the QSS-3701/3702/3703/LP7500/LP7600, about 507 prints whose size is 127 mm × 89 mm can be processed after the error whose suffix number is from 00001 to 00006 occurs. • For the QSS-3704/3705/LP7700/LP7900, about 545 prints whose size is 127 mm × 89 mm can be processed after the error whose suffix number is from 00001 to 00006 occurs.
  • Page 541 Distributed by: minilablaser.com 45900 Error message: F replenishment No. 05901[F] Replenishment solution level sensor error. P1R No. 05902[F] Replenishment solution level sensor error. P2RA No. 05903[F] Replenishment solution level sensor error. P2RB No. 05904[F] Replenishment solution level sensor error. PSR Error message release Condition Suffix number...
  • Page 542 For details of operation specification, see 57010. • For the QSS-3701/3702/3703/LP7500/LP7600, about 507 prints whose size is 127 mm × 89 mm can be processed after the error occurs. • For the QSS-3704/3705/LP7700/LP7900, about 545 prints whose size is 127 mm × 89 mm can be processed after the error occurs.
  • Page 543 Distributed by: minilablaser.com 45900 Error message: F replenishment Check Point Confirm that the hoses from each replenishment pump are not jammed. Check each replenishment pump output amount again. 33003 Diagnosis Failed part Manual No. Replenishment solution level sensor 63280 P1R Replenisher Pump P2RA Replenisher Pump P2RB Replenisher Pump F replenishment I/O PCB...
  • Page 544 For details of operation specification, see 57010. • For the QSS-3701/3702/3703/LP7500/LP7600, about 507 prints whose size is 127 mm × 89 mm can be processed after the error occurs. • For the QSS-3704/3705/LP7700/LP7900, about 545 prints whose size is 127 mm × 89 mm can be processed after the error occurs.
  • Page 545 For details of operation specification, see 57010. • For the QSS-3701/3702/3703/LP7500/LP7600, about 507 prints whose size is 127 mm × 89 mm can be processed after the error occurs. • For the QSS-3704/3705/LP7700/LP7900, about 545 prints whose size is 127 mm × 89 mm can be processed after the error occurs.
  • Page 546 Distributed by: minilablaser.com 45900 Error message: F replenishment Confirm by Output Check that each cartridge valve and the auto cleaning pump work. 35320 • P1R Cartridge Cleaning Valve + Replenisher Cartridge Cleaning Pump • P2RA Cartridge Cleaning Valve + Replenisher Cartridge Cleaning Pump •...
  • Page 547 When an error in the following error list occurred and printing was performed before the error was cleared, the integrated value of P1R replenishment amount exceeded the specified amount. • Specified amount for the QSS-3701/3702/3703/LP7500/LP7600: about 507 prints (127 mm × 89 mm size) • Specified amount for the QSS-3704/3705/LP7700/LP7900: about 545 prints (127 mm × 89 mm size) Take the corrective action in the error list.
  • Page 548 No. 05913[F] • An error occurred in the replenisher section. • For the QSS-3701/3702/3703/LP7500/LP7600, about 507 prints whose size is 127 mm × 89 mm can be processed after the error occurs. • For the QSS-3704/3705/LP7700/LP7900, about 545 prints whose size is 127 mm × 89 mm can be processed after the error occurs.
  • Page 549 Distributed by: minilablaser.com 45900 Error message: F replenishment No. 05914[F] Temperature and humidity sensor error. Error message release Condition ERROR No. Condition The measured environmental temperature is not within the range between −10°C and +60°C. 00001 The measured environmental humidity is not within the range between 0 % and 100 %. 00002 •...

  • Page 550: No. 05916[F] Solution Level Of The Processing Tank Goes Below The Processable Level. P

    Distributed by: minilablaser.com 45900 Error message: F replenishment No. 05916[F] Solution level of the processing tank goes below the processable level. P1 No. 05917[F] Solution level of the processing tank goes below the processable level. P2 No. 05918[F] Solution level of the processing tank goes below the processable level. PS1 No.
  • Page 551 Distributed by: minilablaser.com 45900 Error message: F replenishment When the level is incorrectly detected Manual No. Processor relay PCB 66220 Processor control PCB 66200 Processor I/O PCB 1 66210 Processor power supply 2 67400 When the solution is insufficiently added Manual No.
  • Page 552 When the replenisher section door is opened while the cap is being cleaned. • For the QSS-3701/3702/3703/LP7500/LP7600, about 507 prints whose size is 127 mm × 89 mm can be processed after the error whose suffix number is 00001 occurs.
  • Page 553 For details of operation specification, see 57010. • For the QSS-3701/3702/3703/LP7500/LP7600, about 507 prints whose size is 127 mm × 89 mm can be processed after the error occurs. • For the QSS-3704/3705/LP7700/LP7900, about 545 prints whose size is 127 mm × 89 mm can be processed after the error occurs.
  • Page 554 Distributed by: minilablaser.com 45900 Error message: F replenishment Diagnosis Failed part Manual No. P1R (Lower) Replenishment Solution Level Sensor 63280 P2RA (Lower) Replenishment Solution Level Sensor P2RB (Lower) Replenishment Solution Level Sensor F replenishment I/O PCB 66800 Processor control PCB 66200 •...

  • Page 555: No. 06012 Paper Did Not Load. Paper Magazine A

    Distributed by: minilablaser.com 46000 Error message: Printer 1 Error message: Printer 1 No. 06012 Paper did not load. Paper Magazine A No. 06013 Paper did not load. Paper Magazine B Error message release Condition Error message No. Condition No. 06012 Paper cannot be loaded from paper magazine A.
  • Page 556 Distributed by: minilablaser.com 46000 Error message: Printer 1 • To access the wiring diagrams, click Wiring diagrams in Bookmarks. 46000 2/15...

  • Page 557: No. 06014 Paper Did Not Rewind. Paper Magazine A

    Distributed by: minilablaser.com 46000 Error message: Printer 1 No. 06014 Paper did not rewind. Paper Magazine A No. 06015 Paper did not rewind. Paper Magazine B Error message release Condition Error message No. Condition No. 06014 Paper cannot be rewound into paper magazine A. No.
  • Page 558 Distributed by: minilablaser.com 46000 Error message: Printer 1 No. 06016 Paper Cutter operation error. Error message release Condition Suffix number Condition 00001 The cut home sensor does not detect LIGHT even though a specified time has passed after the cut operation started.
  • Page 559 Distributed by: minilablaser.com 46000 Error message: Printer 1 No. 06049 Pressure Guide operation error. Error message release Condition Suffix number Condition 00000 The home position is not detected even though the pressure guide motor operated for a specified time. Check Point Check that the pressure guide sensor is not soiled.

  • Page 560: No. 06069 The Printer Top Cover Is Open

    Distributed by: minilablaser.com 46000 Error message: Printer 1 No. 06069 The printer top cover is open. Error message release Condition Suffix number Condition 00000 Interlock switch 1 (printer top cover) turns off. • Some electrical parts stop operations when the interlock switch (printer top cover) turns off. Check Point Check that the printer top cover is securely closed.
  • Page 561 Distributed by: minilablaser.com 46000 Error message: Printer 1 No. 06073 Synchronous Sensor error. Error message release Condition Suffix number Condition 00001 The R laser synchronous signal does not enter within the specified period to the synchronous sensor PCB. 00002 The G laser synchronous signal does not enter within the specified period to the synchronous sensor PCB. 00003 The B laser synchronous signal does not enter within the specified period to the synchronous sensor PCB.

  • Page 562: No. 06075 G Laser Control Error

    Distributed by: minilablaser.com 46000 Error message: Printer 1 No. 06075 G Laser control error. Error message release Condition Suffix number Condition 00006 to 00011 A communication or control error occurred between the laser control PCB and the laser unit. Diagnosis Failed part Manual No.
  • Page 563 Distributed by: minilablaser.com 46000 Error message: Printer 1 No. 06076 Polygon Mirror control error. Error message release Condition Suffix number Condition 00001 The polygon mirror does not rotate properly. 00002 Any of R/G/B Laser turns to asynchronous 7 times or more per 1 second while the system is printing or initializing after the power supply is turned on.
  • Page 564 Distributed by: minilablaser.com 46000 Error message: Printer 1 No. 06077 Interlock error. Error message release Condition Suffix Condition number 00000 When printing is started, the laser control PCB detects the interlock switch (printer doors 1 and 2) off while the printer control PCB detects the interlock switch (printer doors 1 and 2) on.
  • Page 565 Distributed by: minilablaser.com 46000 Error message: Printer 1 No. 06081 Backup data error. Printer MPORTANT • If the error message above appears, it cannot be closed for approx. 5 to 10 minutes until the Maintenance Display is shown. Error message release Condition Suffix number Condition...
  • Page 566 Distributed by: minilablaser.com 46000 Error message: Printer 1 No. 06082 Setup error. Error message release Condition Suffix Condition number #0004 The center correction is out of allowable range when carrying out the gamma setup in the initial setup. (R) #0005 The center correction is out of allowable range when carrying out the gamma setup in the initial setup.
  • Page 567 Distributed by: minilablaser.com 46000 Error message: Printer 1 Suffix Condition number #0508 The target density setting value is out of allowable range when carrying out each setup. (G) #0509 The target density setting value is out of allowable range when carrying out each setup. (B) MPORTANT •...
  • Page 568 Distributed by: minilablaser.com 46000 Error message: Printer 1 No. 06087 Laser Control PCB system error. Error message release Condition Condition An error occurs on the laser control PCB. Suffix number Condition 00001 (Unused) 00002 SD-RAM mounted on the laser control PCB is abnormal. 00003 The image data sent from the printer I/F main PCB to the laser control PCB via LVPECL and the image information sent via ARCNET communication do not match.
  • Page 569 Distributed by: minilablaser.com 46000 Error message: Printer 1 Suffix number (bit) Countermeasure 00008 This error may occur if the ARCNET communication status is abnormal. 00009 • Check the ARCNET communication status on the Version Check display. 00019 35500 • Check the ARCNET communication path. 50520 •...
  • Page 570 Distributed by: minilablaser.com 46100 Error message: Printer 2 Error message: Printer 2 No. 06101 Paper Hold Motor operation error. Error message release Condition Suffix number Condition 00001 The paper hold sensor does not turn DARK from LIGHT even though a specified time has elapsed after starting the paper hold motor operation.

  • Page 571: No. 06104 Printer Door Is Open

    Distributed by: minilablaser.com 46100 Error message: Printer 2 No. 06104 Printer Door is open. Error message release Condition Suffix number Condition 00001 While prints are being made, the interlock switch (printer door 1, 2 or 4) turns off. 00002 While prints are being made, the printer door 3 sensor turns off. •...

  • Page 572: No. 06106 G Laser Light Source Status Error

    Distributed by: minilablaser.com 46100 Error message: Printer 2 No. 06106 G Laser light source status error. Error message release Condition Suffix number Condition 00000 An error occurs in the light source state of G laser. • The error No.06106 G Laser light source status error. shows that the LDs (laser diodes) built in the G laser head are deteriorated. If this error No.06106 G Laser light source status error.

  • Page 573: No. 06107 R Laser Temperature Is Out Of Range

    Distributed by: minilablaser.com 46100 Error message: Printer 2 No. 06107 R Laser temperature is out of range. Error message release Condition Suffix number Condition 00001 R laser temperature is controlled between 46.7°C and 47.3°C for 6 seconds or more (standby status) and then the temperature exceeds 50.0°C (upper limit temperature) again.

  • Page 574: No. 06112 Could Not Load The Paper. Paper Magazine C

    Distributed by: minilablaser.com 46100 Error message: Printer 2 No. 06112 Could not load the paper. Paper Magazine C Error message release Condition Suffix number Condition 00001 Even though a specified length of paper is advanced after paper loading started, paper end sensor C does not detect DARK during setup or printing for mechanical adjustments.

  • Page 575: No. 06113 Paper Did Not Rewind. Paper Magazine C

    Distributed by: minilablaser.com 46100 Error message: Printer 2 No. 06113 Paper did not rewind. Paper Magazine C Error message release Condition Suffix number Condition 00001 Even when a specified length of paper is rewound after the paper rewinding has started, the paper loading sensor does not turn light.
  • Page 576 Distributed by: minilablaser.com 46100 Error message: Printer 2 No. 06134 Paper Supply Pressure Change Motor operation error. Error message release Condition Suffix number Condition 00001 The paper supply pressure change sensor does not turn DARK even though a specified time elapsed after starting the paper supply pressure change motor operation.

  • Page 577: No. 06135 Arm Unit 1 Operation Error

    Distributed by: minilablaser.com 46100 Error message: Printer 2 No. 06135 Arm Unit 1 operation error. Error message release Condition Suffix number Condition 00001 The zigzagging correction sensor does not turn DARK even though the paper supply arm motor moved arm unit 1 for the specified length in the direction of paper advance.
  • Page 578 Distributed by: minilablaser.com 46100 Error message: Printer 2 No. 06136 Exposure Advance Pressure Change Motor 1 operation error. Error message release Condition Suffix number Condition 00001 Exposure advance pressure change sensor 1 does not turn DARK from LIGHT even though the exposure advance pressure change motor 1 has moved for the specified length.
  • Page 579 Distributed by: minilablaser.com 46100 Error message: Printer 2 No. 06137 Exposure Advance Pressure Change Motor 2 operation error. Error message release Condition Suffix number Condition 00001 Exposure advance pressure change sensor 2 does not turn DARK from LIGHT even though the exposure advance pressure change motor 2 has moved for the specified length.

  • Page 580: No. 06138 Paper Advance Arm Motor (Left) Operation Error

    Distributed by: minilablaser.com 46100 Error message: Printer 2 No. 06138 Paper Advance Arm Motor (Left) operation error. No. 06139 Paper Advance Arm Motor (Right) operation error. Error message release Condition Suffix number Condition 00001 The arm sensor (left) or (right) does not turn DARK even though the paper advance arm motor (left) or (right) has operated for a specified pulse.

  • Page 581: No. 06140 Lane Select Motor (Left) Operation Error

    Distributed by: minilablaser.com 46100 Error message: Printer 2 No. 06140 Lane Select Motor (Left) operation error. No. 06141 Lane Select Motor (Right) operation error. Error message release Condition Suffix number Condition 00001 The lane select sensor (left) or (right) does not turn DARK even though the lane select motor (left) or (right) has operated for a specified pulse.
  • Page 582 Distributed by: minilablaser.com 46100 Error message: Printer 2 No. 06142 Paper Advance Pressure Change Motor (Left) operation error. No. 06143 Paper Advance Pressure Change Motor (Right) operation error. Error message release Condition Suffix number Condition 00001 The paper advance pressure change sensor (left) or (right) does not turn DARK even though the paper advance pressure change motor (left) or (right) operated and the pressure roller increased the pressure.

  • Page 583: No. 06148 Paper End Sensor A Error

    Distributed by: minilablaser.com 46100 Error message: Printer 2 No. 06148 Paper End Sensor A error. No. 06149 Paper End Sensor B error. No. 06150 Paper End Sensor C error. Error message release Condition Condition Each print sensor was not adjusted properly when Paper Sensor LED Light Intensity Adjustment was performed in Functions of Paper Sensor Adjustment.
  • Page 584 Error message release • No. 06151 Paper Loading Sensor error. is shown in the versions earlier than 5.0 for the QSS-Printer, versions earlier than 3.0 for the FRONTIER-Printer. Condition Condition Each print sensor was not adjusted properly when Paper Sensor LED Light Intensity Adjustment was performed in Functions of Paper Sensor Adjustment.
  • Page 585 Distributed by: minilablaser.com 46100 Error message: Printer 2 No. 06152 Zigzagging Correction Sensor (Left) error. No. 06153 Zigzagging Correction Sensor (Right) error. Error message release Condition Condition Each print sensor was not adjusted properly when Paper Sensor LED Light Intensity Adjustment was performed in Functions of Paper Sensor Adjustment.
  • Page 586 Error message release • No. 06155 Exposure Start Sensor error. is shown in the versions earlier than 5.0 for the QSS-Printer, versions earlier than 3.0 for the FRONTIER-Printer. Condition Condition Each print sensor was not adjusted properly when Paper Sensor LED Light Intensity Adjustment was performed in Functions of Paper Sensor Adjustment.

  • Page 587: No. 06157 Paper Sensor 1 Error

    Distributed by: minilablaser.com 46100 Error message: Printer 2 No. 06157 Paper Sensor 1 error. Error message release Condition Condition Each print sensor was not adjusted properly when Paper Sensor LED Light Intensity Adjustment was performed in Functions of Paper Sensor Adjustment. •...

  • Page 588: No. 06160 Paper Sensor 2 (Right) Error

    Distributed by: minilablaser.com 46100 Error message: Printer 2 No. 06158 Paper Sensor 2 (Left) error. No. 06159 Paper Sensor 2 (Center) error. No. 06160 Paper Sensor 2 (Right) error. Error message release Condition Condition Each print sensor was not adjusted properly when Paper Sensor LED Light Intensity Adjustment was performed in Functions of Paper Sensor Adjustment.

  • Page 589: No. 06173 Printer Door 3 Is Open. It May Be Adversely Affect Print Quality

    Distributed by: minilablaser.com 46100 Error message: Printer 2 No. 06173 Printer Door 3 is open. It may be adversely affect print quality. Error message release Condition Condition 00000 The print door 3 sensor turns off while printing from paper magazine B or C. •...

  • Page 590: No. 06177 Laser Unit Temperature Is Out Of Range

    Distributed by: minilablaser.com 46100 Error message: Printer 2 No. 06177 Laser Unit temperature is out of range. Error message release Condition Suffix number Condition 00001 Laser temperature is controlled once between 15.0°C and 42.0°C for ten seconds or more (standby status) and then the temperature exceeds 45.0°C (upper limit temperature) again.

  • Page 591: No. 06179 B/G Laser Output Unit Error

    Distributed by: minilablaser.com 46100 Error message: Printer 2 No. 06179 B/G Laser Output Unit error. Error message release Condition Suffix number Condition 00003 • When the type detection of the laser unit is abnormal between G laser driver and laser unit Check Point Check that the wiring of laser driver G and laser unit have been securely connected.
  • Page 592 Distributed by: minilablaser.com 46100 Error message: Printer 2 No. 06186 Exposure Advance Pressure Change Motor 3 operation error. Error message release Condition Suffix number Condition 00001 Exposure advance pressure change sensor 3 does not turn DARK from LIGHT even though pressure change cam 2 is moved for a specified length by operating exposure advance pressure change motor 3.
  • Page 593 Distributed by: minilablaser.com 46100 Error message: Printer 2 No. 06187 Setup calculation error. Error message release Condition Suffix number Condition 00001 Problematic setup calculation result detected. 00002 • Perform initial setup again if the error shown above occurs. Diagnosis Failed part Manual No.
  • Page 594 Distributed by: minilablaser.com 46100 Error message: Printer 2 No. 06194 Laser Control PCB control error. Error message release Condition Condition A communication failure has occurred between the printer I/F main PCB and laser control PCB. Suffix number Condition 00008 LVPECL does not communicate. 00009 When the connection is disconnected while receiving valid frame data 00010...

  • Page 595: No. 06195 Paper Did Not Load. Paper Magazine A

    Distributed by: minilablaser.com 46100 Error message: Printer 2 No. 06195 Paper did not load. Paper Magazine A2 Error message release Condition Suffix number Condition 00001 Even though a specified length of paper is advanced after paper loading started, paper end sensor A2 does not turn DARK during setup or printing for mechanical adjustments.

  • Page 596: No. 06196 Paper Did Not Rewind. Paper Magazine A

    Distributed by: minilablaser.com 46100 Error message: Printer 2 No. 06196 Paper did not rewind. Paper Magazine A2 Error message release Condition Suffix number Condition 00001 Even when a specified length of paper is rewound after the paper rewinding has started, the paper loading sensor does not turn light.

  • Page 597: No. 06197 Paper End Sensor A2 Error

    Distributed by: minilablaser.com 46100 Error message: Printer 2 No. 06197 Paper End Sensor A2 error. Error message release Condition Condition Each print sensor was not adjusted properly when Paper Sensor LED Light Intensity Adjustment was performed in Functions of Paper Sensor Adjustment. •...

  • Page 598: No. 06198 Laser Unit Ee-Prom Control Error

    00001 When a failure occurs in EE-PROM write 00002 When a failure occurs in EE-PROM read LP7500/LP7600/LP7700/LP7900 • Error display does not appear for this error • In addition, this error is not recorded in Error Record. QSS-37 • Error display does not appear for this error •...

  • Page 599: No. 06199 Pressure Release Motor A2 Operation Error

    Distributed by: minilablaser.com 46100 Error message: Printer 2 No. 06199 Pressure Release Motor A2 operation error. Error message release Condition Suffix number Condition 00001 The pressure change sensor A2 does not turn DARK even though a specified time elapsed after activating the pressure release motor A2.

  • Page 600: No. 06200 Width Change Motor A2 Operation Error

    Distributed by: minilablaser.com 46100 Error message: Printer 2 No. 06200 Width Change Motor A2 operation error. Error message release Condition Suffix number Condition 00001 The width change sensor A2 does not turn DARK even though the paper guide in the paper supply unit A2 started initial operation.

  • Page 601: No. 06201 Paper Did Not Load. Paper Magazine A

    Distributed by: minilablaser.com 46100 Error message: Printer 2 No. 06201 Paper did not load. Paper Magazine A Error message release Condition Suffix number Condition 00001 Even though a specified length of paper is advanced after paper loading started, paper end sensor A does not turn DARK during setup or printing for mechanical adjustments.

  • Page 602: No. 06202 Paper Did Not Rewind. Paper Magazine A

    Distributed by: minilablaser.com 46100 Error message: Printer 2 No. 06202 Paper did not rewind. Paper Magazine A Error message release Condition Suffix number Condition 00001 Even when a specified length of paper is rewound after the paper rewinding has started, the paper loading sensor does not turn light.
  • Page 603 Distributed by: minilablaser.com 46200 Error message: Printer 3 Error message: Printer 3 No. 06203 Setup error. Error message release Condition Suffix number Condition #2001 When measuring the daily setup test print, the density for specific colors between steps did not rise consecutively.
  • Page 604 Distributed by: minilablaser.com 46200 Error message: Printer 3 Suffix Countermeasure and failed part Manual No. number #2006 − Problems may occur if the process of performing morning daily setup, then performing Emulsion Number Change on the main paper when the air temperature has risen, is repeated for several days.
  • Page 605 Distributed by: minilablaser.com 46200 Error message: Printer 3 No. 06204 Setup error. Error message release Condition Suffix number Condition #3001 The Dmax of the measured daily setup print was below 0.9, and the daily setup Dmax data for 15 days did not change consecutively (the Dmax is decreasing day by day) #3002 When calculating the daily setup correction value, the correction value density was 3 key or more.
  • Page 606 Distributed by: minilablaser.com 46200 Error message: Printer 3 • To access the wiring diagrams, click Wiring diagrams in Bookmarks. 46200 4/21...
  • Page 607 Distributed by: minilablaser.com 46200 Error message: Printer 3 No. 06205 Setup error. Error message release Condition Suffix number Condition #4001 When the test print was measured, the Dmax was 3.8 or more, and the daily setup Dmax data for 15 days did not change consecutively (the Dmax is increasing day by day) Between steps G083195...

  • Page 608: No. 06208 Paper Has Jammed In The Paper Supply Unit

    Distributed by: minilablaser.com 46200 Error message: Printer 3 No. 06208 Paper has jammed in the Paper Supply Unit. Error message release Condition Suffix number Condition 00001 The exposure start sensor does not turn DARK even though the paper was fed to the exposure standby position. Check Point Check that the exposure start sensor is not soiled.

  • Page 609: No. 06209 Paper Has Jammed In The Exposure Advance Unit

    Distributed by: minilablaser.com 46200 Error message: Printer 3 No. 06209 Paper has jammed in the Exposure Advance Unit. Error message release Condition Suffix number Condition 00001 The exposure start sensor does not turn LIGHT even though the paper was exposed and fed for a specified time. 00002 The paper sensor 1 does not turn DARK even though the paper was fed to the paper advance unit 1.

  • Page 610: No. 06210 Paper Remains In The Paper Supply Unit

    Distributed by: minilablaser.com 46200 Error message: Printer 3 No. 06210 Paper remains in the Paper Supply Unit. Error message release Condition Condition After the initial operation, after turning on the system, after releasing the error of paper jam, or after opening or closing the printer door, the status of each sensor was DARK.
  • Page 611 Distributed by: minilablaser.com 46200 Error message: Printer 3 Detection failure (triple magazine) Manual No. Paper end sensor A 63051 Triple magazine PCB 66050 Printer control PCB 66000 Printer I/O PCB 1 66020 Detection failure (quad magazine) Manual No. Paper end sensor A Paper end sensor A2 63051 Quad magazine PCB...

  • Page 612: No. 06211 Paper Remains In The Exposure Advance Unit

    Distributed by: minilablaser.com 46200 Error message: Printer 3 No. 06211 Paper remains in the Exposure Advance Unit. Error message release Condition Suffix number Condition 00001 After the initial operation, after turning on the system, after releasing the error of paper jam, or after opening or closing the printer door, the status of exposure start sensor was DARK.

  • Page 613: No. 06220 B Laser Temperature Is Out Of Range

    Distributed by: minilablaser.com 46200 Error message: Printer 3 No. 06220 B Laser temperature is out of range. Error message release Condition Suffix number Condition 00001 B laser temperature is controlled between 46.7°C and 47.3°C for 6 seconds or more (standby status) and then the temperature exceeds 50.0°C (upper limit temperature) again.

  • Page 614: No. 06221 Paper Has Jammed In The Paper Advance Unit

    Distributed by: minilablaser.com 46200 Error message: Printer 3 No. 06221 Paper has jammed in the Paper Advance Unit. Error message release Condition Suffix Condition number 00001 The paper sensor 1 does not turn LIGHT even though the paper was fed to the paper advance unit 1. 00002 The paper sensor 2 (left) does not turn DARK even though the paper was fed to the processor loading unit.
  • Page 615 Distributed by: minilablaser.com 46200 Error message: Printer 3 • If the suffix numbers 00002, 00003 or 00004 is shown, confirm that the spring 2 of paper advance unit 1 is not broken. Paper advance unit 1 Spring 2 G078460 Diagnosis Detection failure Manual No.

  • Page 616: No. 06222 Paper Has Jammed In The Processor Loading Unit

    Distributed by: minilablaser.com 46200 Error message: Printer 3 No. 06222 Paper has jammed in the Processor loading unit. Error message release Condition Suffix Condition number 00001 The paper sensor 2 (left) does not turn LIGHT even though the paper was fed to the processor loading unit. 00002 The paper sensor 2 (center) does not turn LIGHT even though the paper was fed to the processor loading unit.
  • Page 617 Distributed by: minilablaser.com 46200 Error message: Printer 3 • If the suffix numbers 00001, 00002 or 00003 is shown, confirm that the spring 2 of paper advance unit 1 is not broken. Paper advance unit 1 Spring 2 G078460 Diagnosis Detection failure Manual No.

  • Page 618: No. 06223 Paper Remains In The Paper Advance Unit

    Distributed by: minilablaser.com 46200 Error message: Printer 3 No. 06223 Paper remains in the Paper Advance Unit. Error message release Condition Suffix Condition number 00001 After the initial operation, after turning on the system, after releasing the error of paper jam, or after opening or closing the printer door, the status of paper sensor 1 was DARK.

  • Page 619: No. 06224 Paper Remains In The Processor Loading Unit

    Distributed by: minilablaser.com 46200 Error message: Printer 3 No. 06224 Paper remains in the Processor loading unit. Error message release Condition Condition After the initial operation, after turning on the system, after releasing the error of paper jam, or after opening or closing the printer door, the status of each sensor was DARK.

  • Page 620: No. 06227 Paper Did Not Load. Paper Magazine A

    Distributed by: minilablaser.com 46200 Error message: Printer 3 No. 06227 Paper did not load. Paper Magazine A No. 06228 Paper did not load. Paper Magazine B No. 06229 Could not load the paper. Paper Magazine C No. 06230 Paper did not load. Paper Magazine A2 No.
  • Page 621 Distributed by: minilablaser.com 46200 Error message: Printer 3 Detection failure (triple magazine) Manual No. Triple magazine PCB 66050 Printer control PCB 66000 Detection failure (quad magazine) Manual No. Paper end sensor A Paper end sensor A2 63051 Quad magazine PCB 66055 Printer control PCB 66000...
  • Page 622 No. 06234 Paper Loading Sensor error. Error message release • No. 06234 Paper Loading Sensor error. is shown in Ver. 5.0 or later for the QSS-Printer, Ver. 3.0 or later for the FRONTIER- Printer. Condition Condition Each print sensor was not adjusted properly when Paper Sensor LED Light Intensity Adjustment was performed in Functions of Paper Sensor Adjustment.
  • Page 623 No. 06235 Exposure Start Sensor error. Error message release • No. 06235 Exposure Start Sensor error. is shown in Ver. 5.0 or later for the QSS-Printer, Ver. 3.0 or later for the FRONTIER- Printer. Condition Condition Each print sensor was not adjusted properly when Paper Sensor LED Light Intensity Adjustment was performed in Functions of Paper Sensor Adjustment.
  • Page 624 Distributed by: minilablaser.com 46300 Error message: Scanner/ Film Carrier Error message: Scanner/ Film Carrier No. 06305−06463 Attention messages not explained in the Service Manual Condition MPORTANT • Error messages not explained in the Service Manual are listed in the table below. For corrective actions, see the Scanner Service Manual, EZ Controller Service Manual and Connection Unit Service Manual.
  • Page 625 Distributed by: minilablaser.com 46300 Error message: Scanner/ Film Carrier Error message table No. 06424 Mount Unit operation error. No. 06425 Mount detection error. No. 06426 The lane is out of position. No. 06429 System error. (AFC / Scanner control PCB) No.
  • Page 626 Distributed by: minilablaser.com 46550 Error message: Colorimeter Error message: Colorimeter No. 06551 Paper has jammed in the Colorimeter Unit. Error message release Condition Suffix number Condition 00001 Although a specified length of paper is fed in paper advance operation, paper sensor 2 does not detect DARK. 00002 While paper is fed in paper advance operation, paper sensor 2 turns LIGHT.
  • Page 627 Distributed by: minilablaser.com 46550 Error message: Colorimeter No. 06554 Calibration Plate advance error. Error message release Condition Suffix number Condition 00001 Although the calibration plate has been fed for a specified length, paper sensor 2 dose not turn dark. 00002 When the calibration plate is being fed, paper sensor 1 turns LIGHT from DARK.

  • Page 628: No. 06555 Set The Colorimeter Unit

    Distributed by: minilablaser.com 46550 Error message: Colorimeter No. 06555 Set the Colorimeter Unit. Error message release Condition Suffix number Condition 00000 The colorimeter unit is not detected during working or communicating. Check Point Confirm that the colorimeter unit is correctly attached. Diagnosis Failed part Manual No.
  • Page 629 Distributed by: minilablaser.com 46620 Error message: NMC/Software upgrade/Image Processing Error message: NMC/Software upgrade/Image Processing No. 06621-06833 For corrective actions, see EZ Controller Service Manual Condition MPORTANT • Error messages not explained in the Service Manual are listed in the table below. For corrective actions, see the EZ Controller Service Manual.
  • Page 630 The communication between the input side and printer I/F main PCB failed in printing process. MPORTANT • The error above appears for the FRONTIER-Printer only. • The above errors may occur if problems occur with the software. If this error still appears after performing the following countermeasure, get the log data.
  • Page 631 Distributed by: minilablaser.com 46620 Error message: NMC/Software upgrade/Image Processing No. 06681 Network communication error. Error message release Condition Suffix number Condition 00001 The printer I/F main PCB failed to get the print information when the information was transferred from the input side to the printer I/F main PCB during the print process.
  • Page 632 No. 06909 or No. 06901 occurs after replacing the printer I/F main PCB, Machine Type Registration of Machine Specification may not be configured normally. • For the QSS-Printer, see 66006. • For the FRONTIER-Printer, see 66007. Failed part Manual No. ARCNET cable...
  • Page 633 Distributed by: minilablaser.com 46900 Error message: Main Failed part Manual No. Processor control PCB 66200 Laser control PCB 66010 Printer I/F main PCB 66005 Printer power supply 5 66100 Processor power supply 1 67400 $ Symptoms due to connection failure of wiring/symptoms resulted from blowout of fuse Symptoms due to the wiring connection failure Symptoms of fuse blowout −...
  • Page 634 Distributed by: minilablaser.com 46900 Error message: Main No. 06903 Serial communication error. Error message release YES or NO • Select YES to continue the communication. • Select NO to abort the communication. Condition Suffix number (bit) Condition 00002 There was a communication error between the colorimeter and processor control PCB. The serial communication between the colorimeter and processor control PCB is performed in the following timings.

  • Page 635: No. 06909 Cpu Was Reset. Abort The Process

    Distributed by: minilablaser.com 46900 Error message: Main No. 06909 CPU was reset. Abort the process. Error message release Condition Condition The CPU of the printer control PCB is reset due to power failure. Suffix number (bit) 00001 Printer control PCB Check Point Reset the power supply.
  • Page 636 Distributed by: minilablaser.com 46900 Error message: Main No. 06921 PCB error. Error message release Condition Condition When turning on the power supply or upgrading the program version, each CPU judged that the PCB was abnormal. Suffix number (bit) 00001 Printer control PCB 00008 Processor control PCB 00512...

  • Page 637: No. 06931 Backup Data Error. Printer I/F Main Pcb

    Distributed by: minilablaser.com 46900 Error message: Main No. 06931 Backup data error. Printer I/F Main PCB Error message release Condition Condition When the power supply is reset during saving a data in the printer I/F main PCB. Suffix number (bit) Condition 00001 Printer control PCB data...

  • Page 638: No. 06900-06932 For Corrective Actions, See Ez Controller Service Manual

    Distributed by: minilablaser.com 46900 Error message: Main No. 06900-06932 For corrective actions, see EZ Controller Service Manual Condition MPORTANT • Error messages not explained in the Service Manual are listed in the table below. For corrective actions, see the EZ Controller Service Manual. Error (Main) Error message table No.

  • Page 639: No. 09000-09002 For Corrective Actions, See Ez Controller Service Manual

    Distributed by: minilablaser.com 49000 Error message: Edit Error message: Edit No. 09000-09002 For corrective actions, see EZ Controller Service Manual Condition MPORTANT • Error messages not explained in the Service Manual are listed in the table below. For corrective actions, see the EZ Controller Service Manual. Error (Edit) Error message table No.

  • Page 640: Error Message: Bravo I/Cd-R External Writing System (Directly Connecting To Rimage)

    Distributed by: minilablaser.com 49350 Error message: Bravo I/CD-R external writing system (directly connecting to Rimage) Error message: Bravo I/CD-R external writing system (directly connecting to Rimage) No. 9350−9381 For corrective action of the error message, see the Bravo II Service Manual and the d- Storage/ CD-R external writing system Service Manual.
  • Page 641 Distributed by: minilablaser.com 49450 Attention message: Main controller/ Setting module Attention message: Main controller/ Setting module No. 10000−15302 Refer to the Troubleshooting Manual for Corrective action of Attention message. Condition MPORTANT • Attention messages not explained in this Service Manual are listed in the table. For corrective actions for the messages, see the EZ Controller Troubleshooting Manual, EZ Controller Service Manual and T15/LS Connecting Unit Operator's Manual.
  • Page 642 Distributed by: minilablaser.com 49450 Attention message: Main controller/ Setting module Attention message table No. 10505 Template size is too large to read. No. 10506 Template size is too small to read. No. 10507 Select the Use Layer. No. 10508 Image area is not specified. Specify at least one image area in order to register. No.

  • Page 643: Operation Sequence

    Distributed by: minilablaser.com 5000 5. Operation sequence Starting up/Closing down Operation ..................50500 Startup sequence ..............................50500 ARCNET communication ..................... 50520 ARCNET communication flow .........................50520 Data flow ..........................50700 Data flow in printing ............................50700 Data flow ................................50710 Paper path diagram ......................55000 Paper path diagram ............................55000 Paper advance operation ....................
  • Page 644 Distributed by: minilablaser.com 5000 Replenishment operation sequence [F] ................57010 Replenishment operation sequence [F] ......................57010 Replenishment operation sequence [F] ......................57020 5000...

  • Page 645: Startup Sequence

    Distributed by: minilablaser.com 50500 Starting up/Closing down Operation Starting up/Closing down Operation Startup sequence • This section explains the starting sequence. The program timer goes off or you press the manual sorter switch. The power supply relay of 200 V turns on. •...
  • Page 646 Distributed by: minilablaser.com 50500 Starting up/Closing down Operation If the colorimeter is attached, confirm the connection status between the processor control PCB and colorimeter. If there was a communication error between the processor control PCB and colorimeter. • No. 06903-00002 Serial communication error.

  • Page 647: Arcnet Communication Flow

    Distributed by: minilablaser.com 50520 ARCNET communication ARCNET communication ARCNET communication flow Order of the ARCNET communication 1 Processor control PCB 2 Printer control PCB 3 Laser control PCB ARCNET (Connector emission side) ARCNET (Connector detection side) Printer control PCB Processor control PCB Laser control PCB J/P222 J/P221...

  • Page 648: Data Flow In Printing

    Distributed by: minilablaser.com 50700 Data flow Data flow Data flow in printing Print data AFC/scanner control PCB Actual scanning data Prescanning data Data coming from the media drive Media drive Laser unit ATX MOTHER BORD G-AOM driver Laser control PCB Printer I/F main PCB LVPECL G085221...

  • Page 649: Data Flow

    • Rotation • Enlarging/reducing images • Cropping process • Combining images QSS-Printer software Input Media • Image data Note • On the FRONTIER-Printer, CMS process, rotation of images, and cropping process are performed only when instructed by PIC. G085222 50710...
  • Page 650 Distributed by: minilablaser.com 55000 Paper path diagram Paper path diagram Paper path diagram The following diagram shows the paper advance path in the printer by dotted lines. Paper advance unit 1 Exposure advance unit Arm unit 2 Paper advance unit 2 Paper magazine A2 Processor loading unit Laser unit...

  • Page 651: Paper Loading Operation (The Paper Advance Length Is 113.5 Mm Or Less)

    Distributed by: minilablaser.com 55100 Paper advance operation Paper advance operation Paper loading operation (the paper advance length is 113.5 mm or less) • This section explains how the paper is advanced to the exposure advance unit by arm unit 1 since the paper is loaded. •...
  • Page 652 Distributed by: minilablaser.com 55100 Paper advance operation When the paper guide is on the home position • It moves to the paper width of paper to be processed. When the paper guide is at the different position from the paper width of paper to be processed •...
  • Page 653 Distributed by: minilablaser.com 55100 Paper advance operation The paper passes through the paper end sensor. When paper end sensors A/B/C cannot detect the paper Paper end sensor A Paper end sensor B • No. 06012-00001 • No. 06013-00001 Paper did not load. Paper Magazine A Paper did not load.
  • Page 654 Distributed by: minilablaser.com 55100 Paper advance operation Conditions other than above Goes to Step 14. Performs magazine initial operation. Magazine initial operation is the operation that rewind the paper until the paper end sensor is not detected, and next advance the paper to the position where it passed through the paper loading sensor again.

  • Page 655: Paper Loading Operation (The Paper Advance Length Is Between 113.6 Mm And 165.5 Mm)

    Distributed by: minilablaser.com 55110 Paper advance operation Paper loading operation (the paper advance length is between 113.6 mm and 165.5 mm) • This section explains how the paper is advanced to the exposure advance unit by arm unit 1 since the paper is loaded. •...
  • Page 656 Distributed by: minilablaser.com 55110 Paper advance operation The paper guide in the paper supply unit A2 moves. • Width change motor A2: ON/OFF When the paper guide is on the home position • It moves to the paper width of paper to be processed. When the paper guide is at the different position from the paper width of paper to be processed •...
  • Page 657 Distributed by: minilablaser.com 55110 Paper advance operation Paper magazine A2 Goes to Step 10. The paper passes through the paper end sensor. When paper end sensors A/B/C cannot detect the paper Paper end sensor A Paper end sensor B • No.
  • Page 658 Distributed by: minilablaser.com 55110 Paper advance operation Conditions other than above Goes to Step 14. Performs magazine initial operation. Magazine initial operation is the operation that rewind the paper until the paper end sensor is not detected, and next advance the paper to the position where it passed through the paper loading sensor again.

  • Page 659: Paper Loading Operation (The Paper Advance Length Is 165.6 Mm Or More)

    Distributed by: minilablaser.com 55120 Paper advance operation Paper loading operation (the paper advance length is 165.6 mm or more) • This section explains how the paper is advanced to the exposure advance unit by arm unit 1 since the paper is loaded. •...
  • Page 660 Distributed by: minilablaser.com 55120 Paper advance operation The paper guide in the paper supply unit A2 moves. • Width change motor A2: ON/OFF When the paper guide is on the home position • It moves to the paper width of paper to be processed. When the paper guide is at the different position from the paper width of paper to be processed •...
  • Page 661 Distributed by: minilablaser.com 55120 Paper advance operation Paper magazine A2 Goes to Step 10. The paper passes through the paper end sensor. When paper end sensors A/B/C cannot detect the paper Paper end sensor A Paper end sensor B • No.
  • Page 662 Distributed by: minilablaser.com 55120 Paper advance operation Conditions other than above Goes to Step 14. Performs magazine initial operation. Magazine initial operation is the operation that rewind the paper until the paper end sensor is not detected, and next advance the paper to the position where it passed through the paper loading sensor again.

  • Page 663: Paper Supply Unit Operation (The Paper Advance Length Is 165.5 Mm Or Less)

    Distributed by: minilablaser.com 55200 Paper advance operation Paper supply unit operation (the paper advance length is 165.5 mm or less) • This section explains how arm unit 1 of the paper supply unit advances the loaded paper to the exposure advance unit. •...
  • Page 664 Distributed by: minilablaser.com 55200 Paper advance operation Paper supply arm motor (right or left) Paper supply motor A2 Zigzagging correction sensor (right or left) Paper magazine motor A2 Paper advance motor 1 Paper magazine B Paper magazine B Paper magazine motor B Paper magazine A2 Paper supply motor B/C Paper magazine A...
  • Page 665 Distributed by: minilablaser.com 55200 Paper advance operation Paper hold sensor Paper hold motor Note: The thick solid line indicates the paper. G068492 Arm unit 1 moves to the paper receiving standby position. • Paper supply arm motors (right and left): ON (reverse)/OFF When zigzagging correction sensors (right and left) do not turn light: •...

  • Page 666: Paper Supply Unit Operation (The Paper Advance Length Is Between 165.6 Mm And 392.5 Mm)

    Distributed by: minilablaser.com 55210 Paper advance operation Paper supply unit operation (the paper advance length is between 165.6 mm and 392.5 mm) • This section explains how arm unit 1 of the paper supply unit advances the loaded paper to the exposure advance unit. •...
  • Page 667 Distributed by: minilablaser.com 55210 Paper advance operation Paper supply motor A2 Paper magazine motor A2 Paper advance motor 1 Paper magazine B Paper magazine A2 Paper magazine motor B Paper supply motor B/C Paper magazine A Paper magazine motor A Paper supply motor A Paper magazine motor C Note: The thick solid line indicates the paper.
  • Page 668 Distributed by: minilablaser.com 55210 Paper advance operation Arm unit 1 advances paper to the exposure advance unit. • Paper supply arm motors (right and left): ON (forward)/OFF • Paper supply motor A/A2/B/C: OFF • Paper advance motor 1: ON When zigzagging correction sensors (right and left) do not turn dark: •...
  • Page 669 Distributed by: minilablaser.com 55210 Paper advance operation Paper supply pressure change motor Paper supply pressure change sensor Note: The thick solid line indicates the paper. G068498 The paper is transferred to the exposure advance unit, and then arm unit 1 releases pressure. •...
  • Page 670 Distributed by: minilablaser.com 55210 Paper advance operation Arm unit 1 moves to the paper receiving standby position. • Paper supply arm motors (right and left): ON (reverse)/OFF When zigzagging correction sensors (right and left) do not turn light: • No. 06135-00002 Arm Unit 1 operation error.

  • Page 671: Paper Supply Unit Operation (The Paper Advance Length Is Between 395.6 Mm And 466.5 Mm)

    Distributed by: minilablaser.com 55220 Paper advance operation Paper supply unit operation (the paper advance length is between 395.6 mm and 466.5 mm) • This section explains how arm unit 1 of the paper supply unit advances the loaded paper to the exposure advance unit. •...
  • Page 672 Distributed by: minilablaser.com 55220 Paper advance operation MPORTANT • Arm unit 1 advances the paper at the same speed of loading. Paper supply motor A2 Paper supply arm motor (right or left) Paper magazine motor Zigzagging correction sensor (right or left) Paper advance motor 1 Paper magazine B Paper magazine B...
  • Page 673 Distributed by: minilablaser.com 55220 Paper advance operation Paper supply motor A2 Paper supply arm motor (right or left) Paper magazine motor Zigzagging correction sensor (right or left) Paper advance motor 1 Paper magazine B Paper magazine B Paper magazine A2 Paper magazine motor B Paper supply motor B/C Paper magazine A...
  • Page 674 Distributed by: minilablaser.com 55220 Paper advance operation Cut motor Cut end sensor Cut home sensor Note: The thick solid line indicates the paper. G069828 The paper is transferred to the exposure advance unit, and then paper supply pressure is released. •...
  • Page 675 Distributed by: minilablaser.com 55220 Paper advance operation Arm unit 1 releases pressure. • Paper hold motor: ON (released)/OFF When the paper hold sensor does not turn light: • No. 06101-00002 Paper Hold Motor operation error. Paper hold sensor Paper hold motor Note: The thick solid line indicates the paper.
  • Page 676 Distributed by: minilablaser.com 55220 Paper advance operation Paper supply arm motor (right or left) Zigzagging correction sensor (right or left) Note: The thick solid line indicates the paper. G068500 55220...

  • Page 677: Paper Supply Unit Operation (The Paper Advance Length Is 466.6 Mm Or More)

    Distributed by: minilablaser.com 55230 Paper advance operation Paper supply unit operation (the paper advance length is 466.6 mm or more) • This section explains how arm unit 1 of the paper supply unit advances the loaded paper to the exposure advance unit. •...
  • Page 678 Distributed by: minilablaser.com 55230 Paper advance operation Paper supply arm motor (right or left) Paper supply motor A2 Zigzagging correction sensor (right or left) Paper magazine motor Paper advance motor 1 Paper magazine B Paper magazine A2 Paper magazine motor B Paper supply motor B/C Paper magazine A Paper magazine motor A...
  • Page 679 Distributed by: minilablaser.com 55230 Paper advance operation Paper supply arm motor (right or left) Paper supply motor A2 Zigzagging correction sensor (right or left) Paper magazine motor Paper hold sensor Paper hold motor Paper magazine B Paper magazine A2 Paper magazine motor B Paper supply motor B/C Paper magazine A Paper magazine motor A...
  • Page 680 Distributed by: minilablaser.com 55230 Paper advance operation Cut motor Cut end sensor Cut home sensor Note: The thick solid line indicates the paper. G069966 Paper supply pressure is released. • Paper supply pressure change motor: ON (released)/OFF When the paper supply pressure change sensor does not turn dark: •...
  • Page 681 Distributed by: minilablaser.com 55230 Paper advance operation When the exposure start sensor turned light from dark, arm unit 1 moves to the paper receiving standby position. • Paper supply arm motors (right and left): ON (reverse)/OFF When zigzagging correction sensors (right and left) do not turn light: •...

  • Page 682: Exposure Advance Operation

    Distributed by: minilablaser.com 55300 Paper advance operation Exposure advance operation This section explains the paper advance operation via the exposure advance unit during exposure. ! ! ! ! Flowchart The paper is transferred from arm unit 1. The status of the exposure advance unit is as follows. •...
  • Page 683 Distributed by: minilablaser.com 55300 Paper advance operation Exposure advance pressure change motor 2 Exposure advance inlet roller Exposure advance pressure change motor 3 G077212 The paper leading end is advanced for the another specific length from the exposure advance inlet roller.
  • Page 684 Distributed by: minilablaser.com 55300 Paper advance operation Exposure Advance Pressure Change Motor 3 operation error. Exposure advance exit roller Exposure advance pressure change motor 3 G077213 The paper rear end is advanced to the position a specified distance away from the front of the exposure advance inlet roller.
  • Page 685 Distributed by: minilablaser.com 55300 Paper advance operation Exposure advance inlet roller Exposure advance pressure change motor 2 G077215 55300...

  • Page 686: Paper Advance Unit 1 Operation (The Paper Width Is 254.0 Mm Or Less)

    Distributed by: minilablaser.com 55400 Paper advance operation Paper advance unit 1 operation (the paper width is 254.0 mm or less) • This section explains how the paper goes through the paper advance unit 1. • Paper advance operation (paper advance unit 1 operation) varies depending on the paper advance length. Reference •...
  • Page 687 Distributed by: minilablaser.com 55400 Paper advance operation Paper advance motor 2 Pressure guide motor G069837 Paper advance motor 2 changes its speed to high speed. After paper advance motor 2 stops, paper advance unit 1 releases pressure. • Paper advance motor 2: OFF •...

  • Page 688: Paper Advance Unit 1 Operation (The Paper Width Is Between 254.1 Mm And 457.0 Mm)

    Distributed by: minilablaser.com 55410 Paper advance operation Paper advance unit 1 operation (the paper width is between 254.1 mm and 457.0 mm) • This section explains how the paper goes through the paper advance unit 1. • Paper advance operation (paper advance unit 1 operation) varies depending on the paper advance length. Reference •...
  • Page 689 Distributed by: minilablaser.com 55410 Paper advance operation Paper advance motor 2 Pressure guide motor G069837 Paper advance motor 2 stops. • Paper advance motor 2: OFF Paper advance unit 1 releases the pressure. • Pressure guide motor: ON (released)/OFF Pressure guide motor G069838 ! ! ! ! When the paper advance length is between 457.1 mm and 528.0 mm Paper is advanced to paper advance unit 1.
  • Page 690 Distributed by: minilablaser.com 55410 Paper advance operation Pressure guide motor G069836 ! ! ! ! When the paper advance length is 528.1 mm or more Paper is advanced to paper advance unit 1. The paper leading end passes 15 mm before the advance inlet roller. Paper advance unit 1 releases the pressure.
  • Page 691 Distributed by: minilablaser.com 55410 Paper advance operation Paper advance motor 2 Pressure guide motor G069837 The paper rear end passed 130 mm from the exposure advance exit roller. Paper advance unit 1 releases the pressure. • Pressure guide motor: ON (released)/OFF Pressure guide motor G069838 After pressure of paper advance unit 1 is released completely, paper advance motor 2 stops.

  • Page 692: Paper Advance Unit 1 Operation (The Paper Width Is Between 457.1 Mm And 528.0 Mm)

    Distributed by: minilablaser.com 55420 Paper advance operation Paper advance unit 1 operation (the paper width is between 457.1 mm and 528.0 mm) • This section explains how the paper goes through the paper advance unit 1. • Paper advance operation (paper advance unit 1 operation) varies depending on the paper advance length. Reference •...

  • Page 693: Paper Advance Unit 1 Operation (The Paper Advance Length Is 528.1 Mm Or More)

    Distributed by: minilablaser.com 55430 Paper advance operation Paper advance unit 1 operation (the paper advance length is 528.1 mm or more) • This section explains how the paper goes through the paper advance unit 1. • Paper advance operation (paper advance unit 1 operation) varies depending on the paper advance length. Reference •...
  • Page 694 Distributed by: minilablaser.com 55430 Paper advance operation Paper advance motor 2 Pressure guide motor G069837 The paper rear end passed 130 mm from the exposure advance exit roller. Paper advance unit 1 releases the pressure. • Pressure guide motor: ON (released)/OFF Pressure guide motor G069838 After pressure of paper advance unit 1 is released completely, paper advance motor 2 stops.

  • Page 695: Paper Advance Unit 2 Operation (The Paper Width Of 152.0 Mm Or Less And The Advance Length Of 178.0 Mm Or Less)

    Distributed by: minilablaser.com 55500 Paper advance operation Paper advance unit 2 operation (the paper width of 152.0 mm or less and the advance length of 178.0 mm or less) • This section explains how the paper goes through the paper advance unit 2. •...
  • Page 696 Distributed by: minilablaser.com 55500 Paper advance operation Arm units 2 (right) (left) moves to paper advance unit 1. Arm unit 2 (left) moves to its standby position and arm unit 2 (right) moves to its paper receiving position. • Lane select motors (right) (left): ON/OFF •...
  • Page 697 Distributed by: minilablaser.com 55500 Paper advance operation G069841 Arm unit 2 (right) moves to the processor loading unit. • Lane select motor (right): ON/OFF • Paper advance arm motor (right): ON/OFF If the arm sensor (right) does not turn LIGHT •...
  • Page 698 Distributed by: minilablaser.com 55500 Paper advance operation G069843 Arm unit 2 (left) moves to paper receiving position of paper advance unit 1. • Lane select motor (left): ON/OFF If land select sensor (left) does not turn LIGHT • No. 06140-00002 Lane Select Motor (Left) operation error.
  • Page 699 Distributed by: minilablaser.com 55500 Paper advance operation G069845 Arm unit 2 (left) moves to the processor loading unit and arm unit 2 (right) moves to the paper receiving position of the paper advance unit 1. • Lane select motors (right) (left): ON/OFF •...
  • Page 700 Distributed by: minilablaser.com 55500 Paper advance operation G069945 55500...
  • Page 701 Distributed by: minilablaser.com 55510 Paper advance operation Paper advance unit 2 operation (the paper with the width is 152.0 or less and the advance length between 178.1 to 305.0 mm) • This section explains how the paper goes through the paper advance unit 2. •...
  • Page 702 Distributed by: minilablaser.com 55510 Paper advance operation Arm units 2 (right) (left) moves to paper advance unit 1. Arm unit 2 (left) moves to its standby position and arm unit 2 (right) moves to its paper receiving position. • Lane select motors (right) (left): ON/OFF •...
  • Page 703 Distributed by: minilablaser.com 55510 Paper advance operation G069841 Arm unit 2 (right) moves to the paper advance standby position. • Lane select motor (right): ON/OFF • Paper advance arm motor (right): ON/OFF If the arm sensor (right) does not turn LIGHT •...
  • Page 704 Distributed by: minilablaser.com 55510 Paper advance operation Lane Select Motor (Left) operation error. G069947 Paper is advanced to arm unit 2 (left). Arm unit 2 (left) pressures the paper. • Paper advance pressure change motor (left): ON (pressured)/OFF If the paper advance pressure change sensor (left) does not turn DARK •...
  • Page 705 Distributed by: minilablaser.com 55510 Paper advance operation G069950 Arm units 2 (right) (left) move to the processor loading unit. • Paper advance arm motors (right) (left): ON/OFF If the lane select sensor (right) does not turn LIGHT • No. 06141-00002 Lane Select Motor (Right) operation error.
  • Page 706 Distributed by: minilablaser.com 55510 Paper advance operation G069952 Arm units 2 (right) (left) move to paper advance unit 1. Arm unit 2 (right) moves to its paper receiving position. • Lane select motors (right) (left): ON/OFF • Paper advance arm motors (right) (left): ON/OFF If the arm sensors (right) (left) do not turn DARK •...
  • Page 707 Distributed by: minilablaser.com 55520 Paper advance operation Paper advance unit 2 operation (the paper with the width is 152.0 or less and the advance length of 305.1 mm or more) • This section explains how the paper goes through the paper advance unit 2. •...
  • Page 708 Distributed by: minilablaser.com 55520 Paper advance operation Arm units 2 (right) (left) move to paper advance unit 1. Arm unit 2 (right) moves to its paper receiving position. • Lane select motors (right) (left): ON/OFF • Paper advance arm motors (right) (left): ON/OFF If the arm sensors (right) (left) do not turn DARK •...
  • Page 709 Distributed by: minilablaser.com 55520 Paper advance operation G069971 Arm unit 2 (right) moves to the processor loading unit. • Paper advance arm motor (right): ON/OFF If the arm sensor (right) does not turn LIGHT • No. 06139-00002 Paper Advance Arm Motor (Right) operation error. G069953 Arm unit 2 (right) releases pressure.
  • Page 710 Distributed by: minilablaser.com 55520 Paper advance operation G069954 Arm unit 2 (right) moves to the paper receiving position. • Paper advance arm motors (right) (left): ON/OFF If the arm sensor (right) does not turn DARK • No. 06139-00001 Paper Advance Arm Motor (Right) operation error. G069955 55520...

  • Page 711: Paper Advance Unit 2 Operation (The Paper Width Is 165.0 Mm Or More)

    Distributed by: minilablaser.com 55530 Paper advance operation Paper advance unit 2 operation (the paper width is 165.0 mm or more) • This section explains how the paper goes through the paper advance unit 2. • Paper advance operation (paper advance unit 2 operation) varies depending on the paper width and the paper advance length. Reference •...
  • Page 712 Distributed by: minilablaser.com 55530 Paper advance operation • Paper advance arm motors (right) (left): ON/OFF If the arm sensors (right) (left) do not turn DARK • No. 06138-00001 Paper Advance Arm Motor (Left) operation error. • No. 06139-00001 Paper Advance Arm Motor (Right) operation error. G069956 The paper is advanced to arm units 2 (right) (left).
  • Page 713 Distributed by: minilablaser.com 55530 Paper advance operation Arm units 2 (right) (left) move to the processor loading unit. • Paper advance arm motors (right) (left): ON/OFF If the arm sensors (right) (left) do not turn light • No. 06138-00002 Paper Advance Arm Motor (Left) operation error. •...
  • Page 714 Distributed by: minilablaser.com 55530 Paper advance operation G069960 Arm units 2 (right) (left) move to the paper receiving position. • Paper advance arm motors (right) (left): ON/OFF If the arm sensors (right) (left) do not turn DARK • No. 06138-00001 Paper Advance Arm Motor (Left) operation error.

  • Page 715: Paper Rewind Operation

    Distributed by: minilablaser.com 55600 Paper advance operation Paper rewind operation This section explains how the paper is rewound. Paper rewind conditions • The paper is changed to the paper in another paper magazine from the paper which is being loaded from the paper magazine. •...

  • Page 716: Paper Splice Detection Operation

    Distributed by: minilablaser.com 55700 Paper advance operation Paper splice detection operation This section explains operations performed when the loading sensor detects a paper splice during printing process. Splice (hole) detection condition Splice hole Paper loading sensor (SE7) Splice Paper cutters Paper advance direction Cut prohibited area (228.1 mm) Exposable area...

  • Page 717: Paper End Operation

    Distributed by: minilablaser.com 55800 Paper advance operation Paper end operation This section explains the operation of paper end. ! ! ! ! Flowchart Paper is being processed. The paper rear end passed through the paper end sensor. When printable area is longer than the print setting advance length at the detection of the paper end. •...
  • Page 718 Distributed by: minilablaser.com 55800 Paper advance operation Error • No. 01083, No. 01106 • No. 01052, No. 01105 The Paper Magazine is out of paper. Paper Magazine A2 The Paper Magazine is out of paper. Paper Magazine C 55800...

  • Page 719: Fogged Paper Operation

    Distributed by: minilablaser.com 55900 Paper advance operation Fogged paper operation This section explains the fogged paper processing operation. Condition of fogged paper processing operation • The printer door is opened while the printer or paper is being loaded. • The printer top cover is opened with printer door closes. ! ! ! ! Flow chart (when the printer door is opened) Close printer doors 1, 2, 3, and 4.
  • Page 720 Distributed by: minilablaser.com 55900 Paper advance operation The paper is advanced to the exposure section. The fogged paper processing is complete. 55900...

  • Page 721: Paper Advance Operation Of The Processor (Normal Prints)

    Distributed by: minilablaser.com 56100 Processor paper advance operation Processor paper advance operation Paper advance operation of the processor (normal prints) This section explains the process that begins with the normal print paper entering the processor and ends with it being output to either the print conveyor unit or the print receiving tray (large).
  • Page 722 Distributed by: minilablaser.com 56100 Processor paper advance operation Paper width Advance length Paper advance procedure references • Between 82.5 and 305 mm • Between 305.1 and 457.2 mm Paper sent to the print receiving tray (large)/long length print tray: • Between 152.1 and 305 mm •...
  • Page 723 Distributed by: minilablaser.com 56100 Processor paper advance operation Dryer rack Paper advance direction A specified time A specified time Dryer lane select sensor Dryer lane select solenoid: ON Dryer lane select solenoid: OFF Dryer lane select solenoid: ON Lane select guide: print receiving tray (large) Lane select guide: print conveyor G082005 Paper is output to the print receiving tray (large)/long length print tray.
  • Page 724 Distributed by: minilablaser.com 56100 Processor paper advance operation ! ! ! ! Paper output to the print conveyor unit The paper leading edge passes through the print sensor in the dryer rack. • The message No. 05535-00000: Paper has jammed in the processor section. is shown if any of Print Sensor (Left), Print Sensor (Center) or Print Sensor (Right) of the dryer rack does not turn dark when paper is output to the print conveyor unit.

  • Page 725: Paper Advance Operation Of The Processor (Setup Prints)

    Distributed by: minilablaser.com 56110 Processor paper advance operation Paper advance operation of the processor (setup prints) This section explains the operation from entering of setup print paper into the processor to ejecting of the setup print paper from the colorimeter unit. It is a precondition that the temperature adjustment of the processing solution is completed. Normal print paper advance operation is different from the setup operation.
  • Page 726 Distributed by: minilablaser.com 56110 Processor paper advance operation Calibrate the colorimeter automatically. • For the details of colorimeter unit operation, see the following. 56600 If the automatic calibration of the colorimeter does not normally complete within a specified time • No.
  • Page 727 Distributed by: minilablaser.com 56200 Print conveyor unit operation Print conveyor unit operation Print conveyor unit operation This section explains the process that begins with paper passing through the dryer rack print sensor and ends with it being output to the print sorter unit.
  • Page 728 Distributed by: minilablaser.com 56200 Print conveyor unit operation Conveyor belt stops moving. • Conveyor motor: OFF (Stop) Condition: When a specific time passes after conveyor motor ON. The print receiving tray moves. • For details about operation of the print receiving tray of the print sorter unit, see 56300.
  • Page 729 Distributed by: minilablaser.com 56200 Print conveyor unit operation The print receiving tray moves. • For details about operation of the print receiving tray of the print sorter unit, see 56300. 56200...

  • Page 730: Print Sorter Unit Operation [Print Sorter Unit (6-Inch Type, 17/14 Orders)

    Distributed by: minilablaser.com 56300 Print sorter unit operation Print sorter unit operation Print sorter unit operation [print sorter unit (6-inch type, 17/14 orders)] This section explains the operation until the print receiving tray starts to move after paper is output to the print sorter unit. The last piece of paper of an order is output to the print receiving tray of the print sorter unit.
  • Page 731 Distributed by: minilablaser.com 56300 Print sorter unit operation • Print size and quantity sorted by the print sorter unit vary depending on the type of size-specific sorting being performed. Paper width Advance length Maximum capacity Type 1 Type 2 Between 82.5 and 102 mm Between 82.5 and 305 mm 50 prints 82 prints...

  • Page 732: Print Sorter Unit Operation [Print Sorter Unit (10-Inch Type)

    Distributed by: minilablaser.com 56300-5 Print sorter unit operation Print sorter unit operation [print sorter unit (10-inch type)] This section explains the operation until the print receiving tray starts to move after paper is output to the print sorter unit. ! ! ! ! Basic operation of the print receiving tray The last piece of paper of an order is output to the print receiving tray of the print sorter unit.
  • Page 733 Distributed by: minilablaser.com 56300-5 Print sorter unit operation Dryer rack Paper advance direction A specified time Print sensor (left) A specified time Order Order Order Print sensor (center) Print sensor (right) Sorter motor: ON Sorter motor: ON Shorter than the specified Longer than the Sorter motor: OFF specified time...
  • Page 734 Distributed by: minilablaser.com 56300-5 Print sorter unit operation ! ! ! ! Basic operation of paper guide ! ! ! ! When the paper guide moves to open position (raised) Turn on the power supply. • The paper guide motor: ON (reverse) The paper guide moves with following condition.
  • Page 735 Distributed by: minilablaser.com 56300-5 Print sorter unit operation Dryer rack Paper advance direction A specified A specified time Order Order time The paper guide motor: ON (reverse) Paper guide motor: OFF A specified Position that the paper guide is Position that the paper guide is time closed.

  • Page 736: The Calibration Operation Of The Colorimeter

    Distributed by: minilablaser.com 56600 Colorimeter unit operation Colorimeter unit operation The calibration operation of the colorimeter This section explains the paper advance operation of colorimeter. • The calibrate operation of the colorimeter starts a minute before the setup print paper reaches to the colorimeter unit. •...
  • Page 737 Distributed by: minilablaser.com 56600 Colorimeter unit operation Measuring position Calibration plate advance motor Colorimeter Calibration plate Paper sensor 2 Paper sensor 1 Pressure solenoid G085217 Shifts the calibration plate for a specified length and stop it at the measuring position White of the calibration plate.
  • Page 738 Distributed by: minilablaser.com 56600 Colorimeter unit operation After the paper sensor 1 detects that the calibration plate passed, moves for a specified length, the calibration plate stops at the standby position. • Paper sensor 1: DARK to LIGHT • Calibration plate advance motor: ON (reverse)/OFF If paper sensor 1 does not turn LIGHT •...

  • Page 739: Automatic Color Measurement Operation For Setup Prints

    Distributed by: minilablaser.com 56610 Colorimeter unit operation Automatic color measurement operation for setup prints This section explains the automatic color measurement operation for setup prints. • When attention messages or error messages is shown after failed to measure the setup print, the setup print is output without registering the result.
  • Page 740 Distributed by: minilablaser.com 56610 Colorimeter unit operation Remeasurement inlet Paper Paper sensor 2 Paper sensor 1 Colorimeter Paper advance motor Pressure solenoid Measuring G085219 After detected the paper leading end by paper sensor 2, advances a specified length of paper and stops. •...
  • Page 741 Distributed by: minilablaser.com 56610 Colorimeter unit operation When the density measurement of each step is completed, releases the pressure of the measurement position and ejects the paper. • Pressure solenoid: ON • Paper advance motor: ON (forward) Remeasurement inlet Paper sensor 2 Paper sensor 1 Colorimeter Paper...

  • Page 742: Judgment Operation Of Setup Print

    Distributed by: minilablaser.com 56620 Colorimeter unit operation Judgment operation of setup print This section explains the judgment operation to measure the setup print at the daily setup. • When the daily setup is automatically performed after the startup of the program timer, the measurement is stopped to output the paper when attention messages or error messages is shown.
  • Page 743 Distributed by: minilablaser.com 56620 Colorimeter unit operation Dmax is 0.9 is more. Attention message No. 01029The measurement failed. Stores Dmax data for 15 days. Measure it again. Attention message No. 01029The measurement failed. Dmax data is sequentially changing daily. Measure it again. Error No.
  • Page 744 Distributed by: minilablaser.com 56620 Colorimeter unit operation The correction value is below 3 key of the previous value. Error No. 06203-#2005 All three colors of C, M and Y have the similar tendency. Setup error. Attention message No. 01029The measurement failed. Requires plus correction.
  • Page 745 Distributed by: minilablaser.com 57010 Replenishment operation sequence [F] Replenishment operation sequence [F] Replenishment operation sequence [F] Piping diagram Replenishment SE60 cartridge P2RB P2RA SE61 SE62 MV10 SE63 SE65 SE67 LSE7 Replenisher tank P2RA P2RB SE64 SE66 SE68 LSE8 Processing tank PS-1 PS-2 PS-3...
  • Page 746 Distributed by: minilablaser.com 57010 Replenishment operation sequence [F] Mixing Replenisher is performed. PSR (Upper) Replenishment Solution Level Sensor is on. • PSR (Upper) Replenishment Solution Level Sensor: ON If PSR (Upper) Replenishment Solution Level Sensor is off • No. 00918[F] Replenish PSR. P1R/P2RA/P2RB (lower) replenishment solution level sensors are off.
  • Page 747 Distributed by: minilablaser.com 57010 Replenishment operation sequence [F] P1R/P2RA/P2RB (lower) replenishment solution level sensors are off. SE63 SE65 SE67 LSE7 P2RA P2RB Replenisher tank SE64 SE66 SE68 LSE8 G085081 • P1R (Lower) Replenishment Solution Level Sensor: OFF • P2RA (Lower) Replenishment Solution Level Sensor: OFF •...
  • Page 748 Distributed by: minilablaser.com 57010 Replenishment operation sequence [F] The replenishment solution level sensor (lower) detects the replenishment solution. SE63 SE65 SE67 LSE7 Replenishment P2RA P2RB cartridge SE64 SE66 SE68 LSE8 PS-1 PS-2 PS-3 PS-4 Replenisher tank G085082 • P1R (Lower) Replenishment Solution Level Sensor: OFF→ON •...
  • Page 749 Distributed by: minilablaser.com 57010 Replenishment operation sequence [F] The system opens the P1R cartridge flushing valve for a certain period of time to clean the cartridge, then closes the P1R cartridge flushing valve. SE60 SE61 P2RA P2RB Replenishment SE62 cartridge MV10 SE63 SE65...
  • Page 750 Distributed by: minilablaser.com 57010 Replenishment operation sequence [F] The system opens the P1R agitation solenoid valve, agitates P1R replenishment solution for a certain period of time, and closes the valve. SE60 SE61 Replenishment P2RB P2RA cartridge SE62 MV10 SE63 SE65 SE67 LSE7 Replenisher tank...
  • Page 751 Distributed by: minilablaser.com 57010 Replenishment operation sequence [F] The replenish cartridge moves to the cap cleaning position (upper position). SE61 P2RA P2RB SE62 MV10 Replenishment cartridge SE63 SE65 SE67 LSE7 P2RA P2RB Replenisher tank SE64 SE66 SE68 LSE8 G085134 • Replenisher Cartridge Open Motor: ON → OFF •...
  • Page 752 Distributed by: minilablaser.com 57010 Replenishment operation sequence [F] • Replenisher Cartridge Position Sensor (Lower): LIGHT → DARK If Replenisher Cartridge Position Sensor (Upper) does not turn LIGHT • No. 05900[F]−0010Replenisher cartridge open motor operation error. If Replenisher Cartridge Position Sensor (Lower) does not turn DARK •...
  • Page 753 Distributed by: minilablaser.com 57020 Replenishment operation sequence [F] Replenishment operation sequence [F] • Only for F specification, the error message may be shown when both condition 1 and 2 are fulfilled. Condition 1 Condition 2 • When the remaining amount of P1R replenishment solution is 1.
  • Page 754 Distributed by: minilablaser.com 57020 Replenishment operation sequence [F] SE63 P1R (upper) replenishment solution level sensor SE64 P1R (lower) replenishment solution level sensor SE65 P2RA (Upper) Replenishment Solution Level SE66 P2RA (Lower) Replenishment Solution Level Sensor Sensor SE67 P2RB (Upper) Replenishment Solution Level SE68 P2RB (Lower) Replenishment Solution Level Sensor...
  • Page 755 Condition check of the processor condition light and Manual Sorter Switch ...........63275 Positions of electrical parts (Processor section) ..............63280 Processor section (positions of electrical parts) (QSS-3701/3702/3703/LP7500/LP7600) [F] ......63280 Processor section (positions of electrical parts) (QSS-3701/3702/3703) [N] ...........63290 Processor section (positions of electrical parts) (QSS-3701/3702/3703) [SM] ..........63300 Processor section (positions of electrical parts) (QSS-3701/3702/3703) [J] .............63310...
  • Page 756 Printer control PCB (J391423) ..........................66000 Printer I/F main PCB (J391391, J391489) ......................66005 Replacing the printer I/F main PCB (QSS-3701/3702/3703/3704/3705) ............66006 Replacing the printer I/F main PCB (LP7500/7600/7700/7900) ...............66007 Capacity booster PCB ............................66008 Laser control PCB (J391465) ..........................66010 Printer I/O PCB 1 (J391483) ..........................66020 Printer I/O PCB 2 (J391256) ..........................66030...
  • Page 757 Distributed by: minilablaser.com 60100 Compatibility of PCBs and electrical parts Compatibility of PCBs and electrical parts Compatibility of PCBs and electrical parts Reference Control PCB PCB (other parts) Power supply PCB Exposure engine ! ! ! ! Explanation • The PCB and the parts No. used in the PCB installed on the system varies depending on the machine type. •...
  • Page 758 Distributed by: minilablaser.com 60100 Compatibility of PCBs and electrical parts ! ! ! ! Power supply PCB Name Part No. Manual No. Remarks Printer power supply 1 I038361 66100 Printer power supply 2 I038430 I038406 Printer power supply 3 I038364 I038421 Laser power supply I038402...

  • Page 759: Printer Section (Positions Of Pcbs)

    Distributed by: minilablaser.com 63000 Position of electrical parts (printer section) Position of electrical parts (printer section) Printer section (positions of PCBs) ! ! ! ! Position 1 10, 11 G085213 Printer section 1 Name Symbol Manual No. Remarks Laser control PCB 66010 G laser driver 66070...
  • Page 760 Distributed by: minilablaser.com 63000 Position of electrical parts (printer section) Name Symbol Manual No. Remarks Display module 66008 ! ! ! ! Position 2 9, 10 G085243 Printer section 2 Name Symbol Manual No. Remarks Printer I/O PCB 1 66020 CVP PCB 66090 Option...
  • Page 761 Distributed by: minilablaser.com 63000 Position of electrical parts (printer section) Name Symbol Manual No. Remarks Triple magazine PCB 66050 Printer I/F main PCB 66005 • Capacity booster PCB G 66008 • Capacity booster PCB F • Capacity booster PCB H •...

  • Page 762: Printer Section (Positions Of Electrical Parts)

    Distributed by: minilablaser.com 63050 Position of electrical parts (printer section) Printer section (positions of electrical parts) ! ! ! ! Position (front face) For the triple magazine unit G085244 For the quad magazine unit G086493 Printer main body (front face) Name Symbol Remarks...
  • Page 763 Distributed by: minilablaser.com 63050 Position of electrical parts (printer section) Name Symbol Remarks Interlock Switch (Printer Top Cover) Laser control box cooling fan 1 FAN7 Blowing (the fan is always ON.) Inner thermosensor Paper magazine lamp B/C Paper magazine lamp A Counter Option Interlock switch (printer door 4)

  • Page 764: Paper Magazine Mounts A, A2, B, And C (Positions Of Electrical Parts)

    Distributed by: minilablaser.com 63051 Position of electrical parts (printer section) Paper magazine mounts A, A2, B, and C (positions of electrical parts) ! ! ! ! Layout diagram (triple magazine unit) Paper magazine mount B Paper magazine mount A Paper magazine mount C G068427 Paper magazine mount B Name...
  • Page 765 Distributed by: minilablaser.com 63051 Position of electrical parts (printer section) ! ! ! ! Layout diagram (quad magazine unit) Paper magazine mount A2 Paper magazine mount A G086494 Paper magazine mount A Name Symbol Remarks Paper Magazine Motor A Paper magazine code sensor A Paper End Sensor A Paper magazine mount A2 Name...

  • Page 766: Paper Supply Unit A2 (Positions Of Electrical Parts)

    Distributed by: minilablaser.com 63055 Position of electrical parts (printer section) Paper supply unit A2 (positions of electrical parts) ! ! ! ! Layout diagram G086495 Paper supply unit A2 Name Symbol Remarks Width Change Motor A2 PM24 Paper Supply Motor A2 PM25 Pressure Release Motor A2 Pressure Change Sensor A2...

  • Page 767: Paper Supply Unit (Positions Of Electrical Parts)

    Distributed by: minilablaser.com 63060 Position of electrical parts (printer section) Paper supply unit (positions of electrical parts) ! ! ! ! Layout diagram G068425 Paper supply unit Name Symbol Remarks Paper supply arm motor (left) Paper supply arm motor (right) Paper Hold Motor Paper Hold Sensor SE11...

  • Page 768: Exposure Advance Unit (Positions Of Electrical Parts)

    Distributed by: minilablaser.com 63070 Position of electrical parts (printer section) Exposure advance unit (positions of electrical parts) ! ! ! ! Layout diagram Front Front G085236 Exposure advance unit Name Symbol Remarks Zigzagging correction sensor (left) SE12 Zigzagging correction sensor (right) SE13 Exposure start sensor SE14...

  • Page 769: Laser Unit (Position And Description Of Electrical Parts)

    Distributed by: minilablaser.com 63080 Position of electrical parts (printer section) Laser unit (position and description of electrical parts) ! ! ! ! Type of the laser unit and identifying its type There are the following types of laser units. There is no difference in functions and quality. Laser unit (Type # # #) Z026679: Laser unit (Type HhB) Z026680: Laser unit (Type IiB)
  • Page 770 Distributed by: minilablaser.com 63080 Position of electrical parts (printer section) Laser unit Name Symbol Remarks Laser unit heater • When the laser unit temperature sensor is 19°C or lower, the laser unit heater turns on. • When the laser unit temperature sensor exceeds 20°C, the laser unit heater turns off.

  • Page 771: Paper Advance Unit 1 (Positions Of Electrical Parts)

    Distributed by: minilablaser.com 63090 Position of electrical parts (printer section) Paper advance unit 1 (positions of electrical parts) ! ! ! ! Layout diagram G068422 Paper advance unit 1 Name Symbol Remarks Paper advance motor 2 PM13 Pressure guide motor PM14 Pressure guide sensor SE17...

  • Page 772: Paper Advance Unit 2 (Positions Of Electrical Parts)

    Distributed by: minilablaser.com 63100 Position of electrical parts (printer section) Paper advance unit 2 (positions of electrical parts) ! ! ! ! Layout diagram G068424 Paper advance unit 2 Name Symbol Remarks Arm Sensor (Left) SE19 Arm Sensor (Right) SE20 Lane Select Sensor (Left) PM17 Lane Select Sensor (Right)

  • Page 773: Processor Loading Unit (Positions Of Electrical Parts)

    Distributed by: minilablaser.com 63110 Position of electrical parts (printer section) Processor loading unit (positions of electrical parts) ! ! ! ! Layout diagram G068423 Processor loading unit Name Symbol Remarks Paper sensor 2 (left) SE25 Paper sensor 2 (center) SE26 Paper sensor 2 (right) SE27 63110...
  • Page 774 Distributed by: minilablaser.com 63200 Position of PCBs (processor section) Position of PCBs (processor section) Processor section (PCB positions) (QSS-3701/3702/3703/LP7500/LP7600) [F][N][SM][J] This item varies depending on the specification and model. See the references below. Model Reference QSS-3701/3702/3703 [SM] Processor section (PCB positions) (QSS-3701/3702/3703) [SM]...

  • Page 775: Position Of Pcbs (Processor Section)

    Distributed by: minilablaser.com 63200 Position of PCBs (processor section) Name Symbol Manual No. Remarks Processor I/O PCB 2 66211 Processor relay PCB 66220 Processor power supply 1 67400 Processor power supply 2 F replenishment I/O PCB 66800 only for F specification *1.
  • Page 776 [F][N][SM] This item varies depending on the specification and model. See the references below. Model Reference QSS-3704 [SM] Processor section (PCB positions) (QSS-3704) [SM] QSS-3701/3702/3703/LP7500/LP7600 [F][N][SM][J] 63200 ! ! ! ! Layout diagram QSS-3704/3705 [N]/QSS-3704 [SM] G085373 QSS-3704/3705/LP7700/LP7900 [F] Front: 6...

  • Page 777: Processor Section (Pcb Positions) (Qss-3704) [Sm

    Distributed by: minilablaser.com 63201-5 Position of PCBs (processor section) Name Symbol Manual No. Remarks Processor power supply 1 67400 Processor power supply 2 F replenishment I/O PCB 66800 only for F specification Drive motor driver PCB 66870 Processor section (PCB positions) (QSS-3704) [SM] ! ! ! ! Layout diagram G070039 SM replenishment unit...
  • Page 778 Positions of PCBs and electrical parts (dryer section, conveyor and order classification section) Positions of PCBs and electrical parts (dryer section, conveyor and order classification section) Dryer section (positions of electrical parts) (QSS- 3701/3702/3703/LP7500/LP7600) This item varies depending on the model. See the references below. Model...
  • Page 779 Distributed by: minilablaser.com 63260 Positions of PCBs and electrical parts (dryer section, conveyor and order classification section) Name Symbol Remarks Dryer heater Processor condition light Signal lamp Option *1. For the operations of the processor condition light and manual sorter switch, see 63275.
  • Page 780 Positions of PCBs and electrical parts (dryer section, conveyor and order classification section) Dryer section (positions of electrical parts) (QSS- 3704/3705/LP7700/LP7900) This item varies depending on the model. See the references below. Model Reference QSS-3701/3702/3703/LP7500/LP7600 63260 ! ! ! ! Layout diagram (dryer section) QSS-3704/3705/LP7700/LP7900 G085376 Dryer section (electrical parts)
  • Page 781 Distributed by: minilablaser.com 63270-5 Positions of PCBs and electrical parts (dryer section, conveyor and order classification section) Name Symbol Remarks Dryer heater Processor condition light Signal lamp Option Dryer safety thermostat STH4 *1. For the operations of the processor condition light and manual sorter switch, see 63275.
  • Page 782 Distributed by: minilablaser.com 63271 Positions of PCBs and electrical parts (dryer section, conveyor and order classification section) Conveyor and order classification section (positions of PCBs and electrical parts) ! ! ! ! Layout diagram [Print sorter unit (6-inch type, 17/14 orders)] 8, 9 G085265 Conveyor, order classification section (electrical parts)
  • Page 783 Distributed by: minilablaser.com 63271 Positions of PCBs and electrical parts (dryer section, conveyor and order classification section) ! ! ! ! Layout diagram [Print sorter unit (10-inch type)] G085377 Conveyor, order classification section (electrical parts) Name Symbol Remarks Manual sorter switch (manual replenishment switch) Processor condition light Sorter motor Sorter home sensor...

  • Page 784: Condition Check Of The Processor Condition Light And Manual Sorter Switch

    Distributed by: minilablaser.com 63275 Positions of PCBs and electrical parts (dryer section, conveyor and order classification section) Condition check of the processor condition light and Manual Sorter Switch This section explains operations of the processor condition light and Manual Sorter Switch in various conditions. ! ! ! ! Conditions of the processor condition light and Manual Sorter Switch Light Condition...
  • Page 785 Distributed by: minilablaser.com 63275 Positions of PCBs and electrical parts (dryer section, conveyor and order classification section) Condition Condition of the printer Condition of the Condition Processor Manual I/F Main PCB processor of the condition Sorter Switch light The printer I/F main PCB finishes The solution temperature the startup operation.
  • Page 786 Distributed by: minilablaser.com 63280 Positions of electrical parts (Processor section) Positions of electrical parts (Processor section) Processor section (positions of electrical parts) (QSS- 3701/3702/3703/LP7500/LP7600) [F] This item varies depending on the specification and model. See the references below. Model Reference QSS-3701/3702/3703[N]...
  • Page 787 Distributed by: minilablaser.com 63280 Positions of electrical parts (Processor section) Name Symbol Remarks PS3 processing solution float switch PS3 processable level PS4 processing solution float switch PS4 processable level CD thermosensor BF thermosensor STB thermosensor P1 Heater P2 Heater PS Heater Minute Meter Option Power supply cooling fan 1...
  • Page 788 Distributed by: minilablaser.com 63280 Positions of electrical parts (Processor section) ! ! ! ! Layout diagram QSS-3701/3702/3703/LP7500/LP7600 [F] • Rear • Rear: 17 13, 12, 11, 10 • Middle: 18 • Front • Front: 19 6, 7, 8, 9 G085330...
  • Page 789 Distributed by: minilablaser.com 63280 Positions of electrical parts (Processor section) Name Symbol Remarks *2*3 P1R (Upper) Replenishment Solution Level Sensor SE63 P1R (Lower) Replenishment Solution Level Sensor SE64 P2RA (Upper) Replenishment Solution Level Sensor SE65 P2RA (Lower) Replenishment Solution Level Sensor SE66 P2RB (Upper) Replenishment Solution Level Sensor SE67...

  • Page 790: Processor Section (Positions Of Electrical Parts) (Qss-3701/3702/3703) [N

    63290 Positions of electrical parts (Processor section) Processor section (positions of electrical parts) (QSS-3701/3702/3703) [N] This item varies depending on the specification and model. See the references below. Model Reference QSS-3701/3702/3703/LP7500/LP7600 [F] 63280 QSS-3701/3702/3703 [SM] 63300 QSS-3701/3702/3703 [J] 63310 QSS-3704/3705/LP7700/LP7900 [F]...
  • Page 791 Distributed by: minilablaser.com 63290 Positions of electrical parts (Processor section) Name Symbol Remarks BF processing solution float switch BF refilling water level BF processing solution level BF safety thermostat STB1 processing solution float switch STB1 refilling water level STB2 processing solution float switch STB2 refilling water level STB3 processing solution float switch STB3 refilling water level...
  • Page 792 Distributed by: minilablaser.com 63290 Positions of electrical parts (Processor section) Name Symbol Remarks STB replenisher pump CD heater BF heater STB heater Hour meter Option CD digital flowmeter FLS1 Option Earth leakage circuit breaker 1 NFB2 4203. Earth leakage circuit breaker 2 NFB3 Earth leakage circuit breaker 3 NFB4...

  • Page 793: Processor Section (Positions Of Electrical Parts) (Qss-3701/3702/3703) [Sm

    63300 Positions of electrical parts (Processor section) Processor section (positions of electrical parts) (QSS-3701/3702/3703) [SM] This item varies depending on the specification and model. See the references below. Model Reference QSS-3701/3702/3703/LP7500/LP7600 [F] 63280 QSS-3701/3702/3703[N] 63290 QSS-3701/3702/3703 [J] 63310 QSS-3704/3705/LP7700/LP7900 [SM]...
  • Page 794 Distributed by: minilablaser.com 63300 Positions of electrical parts (Processor section) Name Symbol Remarks BF processing solution float switch BF refilling water level BF processing solution level BF safety thermostat STB1 processing solution float switch STB1 refilling water level STB2 processing solution float switch STB2 refilling water level STB3 processing solution float switch STB3 refilling water level...
  • Page 795 Distributed by: minilablaser.com 63300 Positions of electrical parts (Processor section) ! ! ! ! Layout diagram QSS-3701/3702/3703 [SM] G070041 SM replenishment unit Name Symbol Remarks CD-A replenisher pump sensor SE32 CD-B replenisher pump sensor SE33 CD-C replenisher pump sensor SE34 BF-A replenisher pump sensor SE35 BF-B replenisher pump sensor...
  • Page 796 Distributed by: minilablaser.com 63300 Positions of electrical parts (Processor section) Name Symbol Remarks Replenishment package sensor P-2 STB1-W refilling water pump STB2-W refilling water pump STB3-W refilling water pump Cleaning pump 1 CD-W water supply pump BF-W water supply pump STB4-W water supply pump CD-A replenisher pump CD-B replenisher pump...

  • Page 797: Processor Section (Positions Of Electrical Parts) (Qss-3701/3702/3703) [J

    Positions of electrical parts (Processor section) Processor section (positions of electrical parts) (QSS-3701/3702/3703) [J] In this section, the location of information varies depending on the specification. See below for the description for each specification. Model Reference QSS-3701/3702/3703/LP7500/LP7600 [F] 63280 QSS-3701/3702/3703[N] 63290 QSS-3701/3702/3703 [SM]...
  • Page 798 Distributed by: minilablaser.com 63310 Positions of electrical parts (Processor section) Name Symbol Remarks BF processing solution float switch BF refilling water level BF processing solution level BF safety thermostat STB1 processing solution float switch STB1 refilling water level STB4 processing solution float switch STB4 refilling water level STB4 processing solution level STB4 safety thermostat...
  • Page 799 Distributed by: minilablaser.com 63310 Positions of electrical parts (Processor section) Name Symbol Remarks Terminal strip 2 Transformer *1. For details about processor section fan operation specification, see 63321. ! ! ! ! Layout diagram QSS-3701/3702/3703 [J] G051047 Tablet replenishment unit section Name Symbol Remarks...
  • Page 800 Distributed by: minilablaser.com 63310 Positions of electrical parts (Processor section) Name Symbol Remarks BF Operation Lamp STB Operation Lamp 63310...
  • Page 801 This item varies depending on the specification and model. See the references below. Model Reference QSS-3704/3705 [N] 63311-5 QSS-3704 [SM] Processor section (positions of electrical parts) (QSS-3704) [SM] QSS-3701/3702/3703/LP7500/LP7600)[F] 63280 ! ! ! ! Layout diagram QSS-3704/3705/LP7700/LP7900 [F] From 1 to 12 From 15 to 20 • Rear •...
  • Page 802 Distributed by: minilablaser.com 63311 Positions of electrical parts (Processor section) Name Symbol Remarks P2 processing solution float switch P2 processable level P2 processing solution level P2 safety thermostat PS1 processing solution float switch PS1 processable level PS2 processing solution float switch PS2 processable level PS3 processing solution float switch PS3 processable level...
  • Page 803 Distributed by: minilablaser.com 63311 Positions of electrical parts (Processor section) Name Symbol Remarks Replenisher cartridge cleaning pump PSR (Upper) Replenishment Solution Level Sensor LSE7 PSR (Lower) Replenishment Solution Level Sensor LSE8 Interlock Switch (Replenisher Section Door) Replenisher Cartridge Position Sensor (Upper) SE61 Replenisher Cartridge Position Sensor (Lower) SE62...
  • Page 804 Distributed by: minilablaser.com 63311 Positions of electrical parts (Processor section) Name Symbol Remarks Exhaust fan FAN13 Exhaust Tank cooling fan 3 FAN12 Exhaust Tank cooling fan 2 FAN11 Exhaust CD effluent float switch STB effluent float switch Rack stopper sensor LS14 *1.

  • Page 805: Processor Section (Positions Of Electrical Parts) (Qss-3704/3705) [N

    Distributed by: minilablaser.com 63311-5 Positions of electrical parts (Processor section) Processor section (positions of electrical parts) (QSS-3704/3705) [N] This item varies depending on the specification and model. See the references below. Model Reference QSS-3704/3705/LP7700/LP7900 [F] 63311 QSS-3704 [SM] Processor section (positions of electrical parts) (QSS-3704) [SM] QSS-3701/3702/3703[N] 63290 ! ! ! ! Layout diagram...
  • Page 806 Distributed by: minilablaser.com 63311-5 Positions of electrical parts (Processor section) Name Symbol Remarks BF processing solution float switch BF refilling water level BF processing solution level BF safety thermostat STB1 processing solution float switch STB1 refilling water level STB2 processing solution float switch STB2 refilling water level STB3 processing solution float switch STB3 refilling water level...
  • Page 807 Distributed by: minilablaser.com 63311-5 Positions of electrical parts (Processor section) Name Symbol Remarks Cleaning pump 1 Cleaning pump 2 CD replenisher pump BF replenisher pump STB replenisher pump CD heater BF heater STB heater Hour meter CD digital flowmeter FLS1 Option Earth leakage circuit breaker 1 NFB2...

  • Page 808: Processor Section (Positions Of Electrical Parts) (Qss-3704) [Sm

    Distributed by: minilablaser.com 63311-5 Positions of electrical parts (Processor section) Processor section (positions of electrical parts) (QSS-3704) [SM] This item varies depending on the specification and model. See the references below. Model Reference QSS-3704/3705/LP7700/LP7900 [F] 63311 QSS-3704/3705 [N] Processor section (positions of electrical parts) (QSS-3704/3705) [N] QSS-3701/3702/3703 [SM] 63300 ! ! ! ! Layout diagram...
  • Page 809 Distributed by: minilablaser.com 63311-5 Positions of electrical parts (Processor section) Name Symbol Remarks STB2 processing solution float switch STB2 refilling water level STB3 processing solution float switch STB3 refilling water level STB4 processing solution float switch STB4 refilling water level STB4 processing solution level STB4 safety thermostat CD effluent float switch...
  • Page 810 Distributed by: minilablaser.com 63311-5 Positions of electrical parts (Processor section) ! ! ! ! Layout diagram QSS-3704 [SM] G051045 SM replenishment unit Name Symbol Remarks CD-A replenisher pump sensor SE32 CD-B replenisher pump sensor SE33 CD-C replenisher pump sensor SE34 BF-A replenisher pump sensor SE35 BF-B replenisher pump sensor...
  • Page 811 Distributed by: minilablaser.com 63311-5 Positions of electrical parts (Processor section) Name Symbol Remarks STB-W water supply pump CD-A replenisher pump CD-B replenisher pump CD-C replenisher pump BF-A replenisher pump BF-B replenisher pump STB replenisher pump RP10 63311-5...

  • Page 812: Processor Section (List Of Adjustment After Electrical Parts Replacement) [F

    Distributed by: minilablaser.com 63312 Positions of electrical parts (Processor section) Processor section (List of adjustment after electrical parts replacement) [F] Item Adjustment option after replacement Reference P1R Replenisher Pump Replacing • Perform Pump Output Amount Measurement. 33003 P2RA Replenisher Pump P2RB Replenisher Pump PSR Replenisher Pump P1R cartridge flushing valve...

  • Page 813: Control Strip Auto Loading Unit (Positions Of Pcbs And Electrical Parts)

    Distributed by: minilablaser.com 63315 Positions of electrical parts (Processor section) Control strip auto loading unit (positions of PCBs and electrical parts) ! ! ! ! Layout diagram G085189 (Position of PCBs) Name Manual No. Remarks Control strip driver PCB 66810 Infrared communication unit 66830 (Position of electrical parts)
  • Page 814 Distributed by: minilablaser.com 63315 Positions of electrical parts (Processor section) 1. Confirm that nothing is placed between the auto loading holder unit and the communication unit. 2. Remove the auto loading holder unit from the processor. 3. After five seconds or later, attach the auto loading holder unit to the processor again. Communication starts again.

  • Page 815: Communication Unit (Positions Of Pcbs)

    Distributed by: minilablaser.com 63316 Positions of electrical parts (Processor section) Communication unit (positions of PCBs) ! ! ! ! Layout diagram Communication unit Front side Backside G085338 (Position of PCBs) Name Manual No. Remarks Control strip communication PCB 66820 Infrared communication unit 66830 63316...

  • Page 816: Colorimeter Unit (Positions Of Electrical Parts)

    Distributed by: minilablaser.com 63318 Colorimeter unit (positions of electrical parts) Colorimeter unit (positions of electrical parts) Colorimeter unit (positions of electrical parts) ! ! ! ! Layout diagram G085255 Colorimeter unit (electrical parts) Name Symbol Remarks Colorimeter cooling fan FAN2 Colorimeter Colorimeter unit Paper sensor 1...

  • Page 817: Processor Section (Fan Operation Specification)

    Distributed by: minilablaser.com 63321 Processor section (fan operation specification) Processor section (fan operation specification) Processor section (fan operation specification) ! ! ! ! Fan operation specification (QSS-3701/3702/3703/LP7500/LP7600) Name Symbol Operation condition Tank cooling fan 1 FAN10 When the CD or BF processing solution temperature is more than the setting temperature for 30 seconds, the fan is on.
  • Page 818 Distributed by: minilablaser.com 66000 Description of PCB (printer section) Description of PCB (printer section) Printer control PCB (J391423) J219 J220 J221 J222 J223 J224 P225 P226 G085260 ! ! ! ! Function • Controls the printer I/O PCB. • Communicates with the laser control PCB. •...
  • Page 819 Distributed by: minilablaser.com 66000 Description of PCB (printer section) • This PCB has connectors J219 (OUT), J220 (IN), J221 (OUT), J222 (IN), J223 (OUT) and J224 (IN) which are connected to optical fiber cables. Be sure to read the Precautions in handling the cable before operation. 68100 ! ! ! ! Unused connector Connector No.
  • Page 820 Distributed by: minilablaser.com 66000 Description of PCB (printer section) Switch No. Bit No. Settings Purpose Remarks Unused Be sure to turn off. Unused Unused Unused 66000...

  • Page 821: Printer I/F Main Pcb (J391391, J)

    • The printer I/F main PCB settings are configured as below when shipping this product. • Machine Type Registration of the QSS-Printer: One of the QSS-3501/3502/3501i/3701/3702/3703/3704/3705 • Machine Type Registration of the FRONTIER-Printer: One of the LP7000/LP7100/LP7200/LP7500/LP7600/LP7700/LP7900 • IP Address: 192 . 168 . 1 . 11 •...
  • Page 822 P1204, P1205, P1212 Unused P1202, P1203, P1210 Unused Not mounted on J391489 Unused P1211 Capacity booster Used only for LP7500/LP7600/LP7700/LP7900, 3702/3703/3704/3705 P1213, P1214 Connects to the display module (keyboard Option PCB) ! ! ! ! Component parts table LED No. Purpose...
  • Page 823 Distributed by: minilablaser.com 66005 Description of PCB (printer section) Remove printer control box 2 cover. (Loosen two screws out of seven screws.) Printer control box 2 cover Loosen these screws. G089688 Remove all the connectors connected to the Printer I/F Main PCB. Remove the Printer I/F Main PCB with the PCB attaching plate.
  • Page 824 Distributed by: minilablaser.com 66006 Description of PCB (printer section) Replacing the printer I/F main PCB (QSS-3701/3702/3703/3704/3705) MPORTANT • If you use the subnet mask 255. 255. 255. 224, specify an IP Address from those between 192 . 168 . 1 . 1 and 192 . 168 .
  • Page 825 Distributed by: minilablaser.com 66006 Description of PCB (printer section) Turn on the power supply of the PC while the power supply of the printer is off. MPORTANT • This prevents the following error from being occurred when the printer power supply is turned on after the printer I/F main PCB is replaced.
  • Page 826 Distributed by: minilablaser.com 66006 Description of PCB (printer section) Change IP Address, Subnet mask , and Default gateway of the operation PC to connect IP Address : 192 . 168 . 1 . 11, Subnet mask : 255 . 255 . 255 . 224 and Default gateway : No setting of the printer I/F main PCB.
  • Page 827 Distributed by: minilablaser.com 66006 Description of PCB (printer section) Configure the Machine Type Registration, Language, Date of shipment and Communication Speed Setting settings on the Machine Specification display that were noted before replacing the printer I/F main PCB in Step 1. Machine Specification (1) Machine Specification (2) Bringing up the display...
  • Page 828 Distributed by: minilablaser.com 66006 Description of PCB (printer section) Read the printer backup data that has been obtained before replacing the printer I/F main PCB in Step 2. 35400 Bringing up the display Maintenance: 2260 → Extension → Maintenance → Reading and Writing Data MPORTANT •...
  • Page 829 Distributed by: minilablaser.com 66006 Description of PCB (printer section) Configure the Time setting in Machine Specification→Functions→Program Timer Setting. Quit the printer maintenance application. • If the IP Address of the PC and the printer differ, the message Communication line was disconnected. Close the maintenance screen.
  • Page 830 Distributed by: minilablaser.com 66006 Description of PCB (printer section) Computer Management Advanced • The Auto Detect display of the Link Speed & Duplex may vary depending on the the PC. If the Link Speed & Duplex is not set to Auto Detect, set it to Auto Detect. •...
  • Page 831 66007 Description of PCB (printer section) Replacing the printer I/F main PCB (LP7500/7600/7700/7900) MPORTANT • If you use the subnet mask 255. 255. 255. 224, specify an IP Address from those between 192 . 168 . 1 . 1 and 192 . 168 .
  • Page 832 IP Address : 192 . 168 . 1 . 12, Subnet mask : 255 . 255 . 255 . 224 Default gateway : No setting Click OK. Perform Output Device Registration. Bringing up the display Start → All Programs → Select FRONTIER-Printer. → Click Output Device Registration. 66007...
  • Page 833 Distributed by: minilablaser.com 66007 Description of PCB (printer section) Output Device Registration 1, 2 Write down the Output Device Name shown in Output Device List. Delete the Output Device shown in Output Device List. Select Output Device and click Delete. Click the Find button.
  • Page 834 Distributed by: minilablaser.com 66007 Description of PCB (printer section) MPORTANT • Do not change the settings of IP Address, Subnet mask and Default gateway on the Machine Specification display. The Software Upgrade of the printer I/F main PCB may not complete normally. •...
  • Page 835 Distributed by: minilablaser.com 66007 Description of PCB (printer section) Configure the IP Address, Subnet mask, Default gateway and Serial Number (Printer/Processor) settings on the Machine Specification display that were noted before replacing the printer I/F main PCB in Step 1. Machine Specification (1) •...
  • Page 836 Distributed by: minilablaser.com 66007 Description of PCB (printer section) ! ! ! ! How to change settings if several printers are connected If several printers are connected, temporarily prepare the environment so that the operation PC can connect the printer I/F main PCB one on one. Replacing the printer I/F main PCB Disconnect the cable.
  • Page 837 Distributed by: minilablaser.com 66007 Description of PCB (printer section) If the Link Speed & Duplex is not set to Auto Detect, set it to Auto Detect. • Write down the Link Speed & Duplex setting as needed. Click OK. If the operation PC and printer I/F main PCB are connected via HUB as an example 1, match the HUB setting with Link Speed &...
  • Page 838 Distributed by: minilablaser.com 66008 Description of PCB (printer section) Capacity booster PCB Name Part No. Status from LED1 to LED4 Illustration LED1 LED2 LED3 LED4 Capacity booster PCB F J391452 J39145# Capacity booster PCB G J391453 LED5 Capacity booster PCB H J391454 J861 Capacity booster PCB I...

  • Page 839: Laser Control Pcb (J)

    Distributed by: minilablaser.com 66010 Description of PCB (printer section) Laser control PCB (J391465) P1515 P1508 P1513 P1501 P1502 P1503 P1517 P1516 P1551 TP17 TP22 TP23 P1541 TP16 P1533 P1535 P1534 TP12 P1521 TP10 TP11 P1543 P1520 TP 15 TP13 TP21 TP 14 TP20 P1505...
  • Page 840 Distributed by: minilablaser.com 66010 Description of PCB (printer section) MPORTANT • For precautions when handling optical fiber cables and LVPECL cables, see 68100. ! ! ! ! Unused connector Connector No. Purpose Remarks CN1, CN5, P1510, P1534 Unused ! ! ! ! Component parts table •...
  • Page 841 Distributed by: minilablaser.com 66010 Description of PCB (printer section) Purpose When the normal value (# V) is not detected Symptom TP11 DC+-12 V-IL voltage measurement • Failure in the cable connection between the The laser does not emit light. laser control PCB and the F-AOM driver •...

  • Page 842: Printer I/O Pcb 1 (J)

    Distributed by: minilablaser.com 66020 Description of PCB (printer section) Printer I/O PCB 1 (J391483) P244 Unused depending on the conditions G085397 ! ! ! ! Function • Controls paper magazine motors B and C, exposure advance motors 1 and 2, exposure advance pressure change motors 1 and 2, paper advance motor 2, pressure guide motor, paper advance section cooling fan 1, inner cooling fan, control box cooling fan 1, and counter.
  • Page 843 Distributed by: minilablaser.com 66020 Description of PCB (printer section) LED No. Purpose Status LED2 DC+24 V-2 input check ON when power is supplied, OFF when the interlock switch is off. LED3 DC+24 V input check On when the power supply is turned on. LED4 DC+36 V input check ON when power is supplied, OFF when the interlock...

  • Page 844: Printer I/O Pcb 2 (J)

    Distributed by: minilablaser.com 66030 Description of PCB (printer section) Printer I/O PCB 2 (J391256) Unused depending on the conditions G068358 ! ! ! ! Function • Controls the electrical parts of paper supply unit. ! ! ! ! Reference Layout diagram Symptom due to the poor connection of Symptoms of fuse blowout wiring...

  • Page 845: Printer I/O Pcb 3 (J)

    Distributed by: minilablaser.com 66040 Description of PCB (printer section) Printer I/O PCB 3 (J391253) G068359 ! ! ! ! Function • Relays the control signals and input signals of paper magazine mounts B and C, exposure advance unit, paper advance unit 1, paper advance unit 2, and processor loading unit.
  • Page 846 Distributed by: minilablaser.com 66040 Description of PCB (printer section) Test point No. Purpose Measurement with Remarks voltmeter Ground Possible Fuse No. Rating Purpose Remarks T6.3 A/125 V DC+24 V−3 power supply protection T6.3 A/125 V DC+24 V−4 power supply protection 66040...

  • Page 847: Triple Magazine Pcb (J)

    Distributed by: minilablaser.com 66050 Description of PCB (printer section) Triple magazine PCB (J391257) Unused G068360 ! ! ! ! Function • Controls the electrical parts of the triple magazine unit. ! ! ! ! Reference Layout diagram Symptom due to the poor connection of Symptoms of fuse blowout wiring 63000...

  • Page 848: Quad Magazine Pcb (J)

    Distributed by: minilablaser.com 66055 Description of PCB (printer section) Quad magazine PCB (J391177) Unused G086483 ! ! ! ! Function • Controls the electrical parts of the quad magazine unit. ! ! ! ! Reference Layout diagram Symptom due to the poor connection of Symptoms of fuse blowout wiring 63000...
  • Page 849 Distributed by: minilablaser.com 66055 Description of PCB (printer section) Test point No. Purpose Measurement with voltmeter Remarks IL+36 V voltage measurement Possible Not mounted IL+24 V voltage measurement Possible Not mounted Ground Possible Not mounted DC+24 V voltage measurement Possible Not mounted Fuse No.
  • Page 850 Distributed by: minilablaser.com 66070 Description of PCB (printer section) G laser driver G laser driver (J391160) G laser driver (J391231) CN3(P1664) CN2(P1663) CN1(P1665) CN4(P1666) Unused G085489 ! ! ! ! Function • Controls the G laser ! ! ! ! Reference Layout diagram Symptom due to the poor connection of Symptoms of fuse blowout...

  • Page 851: G-Aom Driver (Z)

    Distributed by: minilablaser.com 66080 Description of PCB (printer section) G-AOM driver (Z025645) J1639 J1636 J1638 J1637 G085042 ! ! ! ! Function • Converts the image data to the signal that controls the AOM (optoacoustic modulation) element. • Controls AOM (optoacoustic modulation) element. ! ! ! ! Reference Layout diagram Symptom due to the poor connection of...
  • Page 852 Distributed by: minilablaser.com 66080 Description of PCB (printer section) Replace the G-AOM driver. G-AOM driver G085234 66080...

  • Page 853: Cvp Pcb (J)

    Distributed by: minilablaser.com 66090 Description of PCB (printer section) CVP PCB (J391258) Not mounted depending on conditions G066110 ! ! ! ! Function • Controls the correction value printing unit. ! ! ! ! Reference Layout diagram Symptom due to the poor connection of Symptoms of fuse blowout wiring 63000...

  • Page 854: Operation Key Pcb (J)

    Distributed by: minilablaser.com 66095 Description of PCB (printer section) Operation key PCB (J391400) P850 P851 G085073 ! ! ! ! Function • Operation keyboard of the display module unit • Relays the signal to the display module from the printer I/F main PCB ! ! ! ! Reference Layout diagram Symptom due to the poor connection of...

  • Page 855: Power Supply (Printer Section)

    Distributed by: minilablaser.com 66100 Description of PCB (printer section) Power supply (printer section) CN52 (P432) CN51 (P418) Unused G085242 ! ! ! ! Function Symbol Name Part No. Function Printer power supply 1 I038361 Supplies the power to the printer I/O PCBs 1 and 3 DC+24 V and quad magazine PCB.
  • Page 856 Distributed by: minilablaser.com 66100 Description of PCB (printer section) ! ! ! ! Reference Layout diagram Symptom due to the poor connection of Symptoms of fuse blowout wiring 63000 4202 ! ! ! ! Adjustments and precautions for PCB replacement •...
  • Page 857 Distributed by: minilablaser.com 66200 Explanation of PCBs (Processor section) Explanation of PCBs (Processor section) Processor control PCB (J391467) P522 P520 P519 P527 P512 P523 P525 P526 P510 P524 P530 P515 TP11 TP10 LED5 P511 LED4 P513 TP13 LED3 P518 P514 TP12 LED2 P517...
  • Page 858 Distributed by: minilablaser.com 66200 Explanation of PCBs (Processor section) • On this PCB, the optical fiber cables are connected to the connectors J517 (IN) and J518 (OUT). Be sure to read the Precautions for handling the optical fiber cable and LVDS cable, then work properly. 68100 ! ! ! ! Unused connector Connector No.
  • Page 859 Distributed by: minilablaser.com 66200 Explanation of PCBs (Processor section) Purpose When the normal value (# V) is not detected Symptom DC+12 V voltage measurement • Processor control PCB failure • The temperatures of the processing solution • Paper sensor (right, center, left), dryer •...

  • Page 860: Processor I/O Pcb 1 (J)

    Distributed by: minilablaser.com 66210 Explanation of PCBs (Processor section) Processor I/O PCB 1 (J391468) LED7 LED6 LED18 LED4 LED13 LED20 LED16 LED17 LED14 IC303 LED15 LED19 LED5 LED8 LED9 LED10 LED11 LED1 LED2 LED3 G085259 ! ! ! ! Function •...
  • Page 861 Distributed by: minilablaser.com 66210 Explanation of PCBs (Processor section) Connector No. Purpose Remarks P685 • [SM][F] specifications: unused • [N] specification: connecting to refilling water pump • [J] specification: connecting to cleaning pump 1 P688 • [SM] [F] specifications: unused •...
  • Page 862 Distributed by: minilablaser.com 66210 Explanation of PCBs (Processor section) LED No. Purpose Status LED20 DC+5 V power supply check On when the power supply is turned on. *1. Table (You can check whether the pump is working by ON/OFF of LED16, 17 and 18.) CD−W BF−W STB1−W...

  • Page 863: Processor I/O Pcb 2 (J)

    Distributed by: minilablaser.com 66211 Explanation of PCBs (Processor section) Processor I/O PCB 2 (J391490) LED2 LED1 P905 LED3 P903 P904 P906 G085224 ! ! ! ! Function • Controls the Paper Advance Motor, Calibration Plate Advance Motor, Pressure Change Solenoid and Colorimeter Cooling Fan of the colorimeter unit.

  • Page 864: Processor Relay Pcb (J)

    Distributed by: minilablaser.com 66220 Explanation of PCBs (Processor section) Processor relay PCB (J391466) SSR4 SSR8 SSR6 SSR7 SSR5 SSR1 SSR2 SSR3 G085257 ! ! ! ! Function • Changes the power supply specifications. • Supplies power to each unit. Dryer heater, processing solution heater, dryer fan, and drive motor •...
  • Page 865 Distributed by: minilablaser.com 66220 Explanation of PCBs (Processor section) ! ! ! ! Adjustments and precautions for PCB replacement • Even if the circuit breaker of the machine is turned off, voltage is applied to terminal TA3 on processor relay PCB. If processor relay PCB is to be replaced, be sure to turn off the circuit breaker of the main power supply.
  • Page 866 Distributed by: minilablaser.com 66220 Explanation of PCBs (Processor section) Fuse No. Rating Purpose Remarks T5 A/250 V Dryer heater T6.3 A/250 V Dryer heater T5 A/250 V Dryer heater T15 A/250 V Dryer heater T3.15 A/250 V Dryer fan T6.3 A/250 V DC+24 V power supply protection T6.3 A/250 V DC+24 V power supply protection...

  • Page 867: Tablet Replenishment Driver Pcb (J391351) [J

    Distributed by: minilablaser.com 66500 Explanation of PCBs (Processor section) Tablet replenishment driver PCB (J391351) [J] G050714 ! ! ! ! Function • Supplies the power to each sensor of the tablet replenishment section and relays the input signal. • Lights LEDs, drives motors and relays output signals on the tablet replenishment section ! ! ! ! Reference Layout diagram Symptom due to the poor connection of...
  • Page 868 Distributed by: minilablaser.com 66600 Explanation of PCBs (Processor section) SM I/O PCB (J391191, J391378) [SM] Unused G070013 • SM I/O PCB J390330 does not comply with the RoHS directive. ! ! ! ! Function • Supplies the power to each sensor of the SM replenishment section and relays the input signal. •...
  • Page 869 Distributed by: minilablaser.com 66600 Explanation of PCBs (Processor section) LED No. Purpose Status LED2 CD−B replenishment solution presence check ON when there is replenishment solution. LED3 CD−C replenishment solution presence check ON when there is replenishment solution. LED4 STB replenishment solution presence check ON when there is replenishment solution.

  • Page 870: F Replenishment I/O Pcb (J391322) [F

    Distributed by: minilablaser.com 66800 Explanation of PCBs (Processor section) F replenishment I/O PCB (J391322) [F] P601 P596 P604 P603 P609 P600 LED3 P599 LED2 LED7 P605 P606 LED6 LED5 LED4 LED1 P607 P602 P608 P597 P598 Unused G085943 ! ! ! ! Function •...
  • Page 871 Distributed by: minilablaser.com 66800 Explanation of PCBs (Processor section) LED No. Purpose Status LED5, LED6 Unused LED7 Interlock Switch (Replenisher Section Door): ON/OFF check Test point No. Purpose Measurement with Remarks voltmeter DC+24 V−A voltage measurement Possible DC+24 V−B voltage measurement Possible DC+5 V voltage measurement Possible...

  • Page 872: Control Strip Driver Pcb (J)

    Distributed by: minilablaser.com 66810 Explanation of PCBs (Processor section) Control strip driver PCB (J391422) G085070 ! ! ! ! Function • Communicates with the processor control PCB and processes control strips. ! ! ! ! Reference Layout diagram Symptom due to the poor connection of Symptoms of fuse blowout wiring 63315...

  • Page 873: Control Strip Communication Pcb (J)

    Distributed by: minilablaser.com 66820 Explanation of PCBs (Processor section) Control strip communication PCB (J391404) P823 P824 P822 G085071 ! ! ! ! Function • Relays communication between the auto insertion holder unit and the processor control PCB ! ! ! ! Reference Layout diagram Symptom due to the poor Symptoms of fuse blowout...

  • Page 874: Infrared Communication Unit

    Distributed by: minilablaser.com 66830 Explanation of PCBs (Processor section) Infrared communication unit Communication unit Control strip auto loading unit Infrared communication unit: W413080 Infrared communication unit: W413078 without sticker with sticker: J/P823 G085190 ! ! ! ! Reference Layout diagram Symptom due to the poor Symptoms of fuse blowout connection of wiring...

  • Page 875: Order Specifying Led Pcb 1 (J)

    Distributed by: minilablaser.com 66840 Explanation of PCBs (Processor section) Order specifying LED PCB 1 (J490423) LED1 P870 G085074 ! ! ! ! Function • Indication of prioritized order on the top rack ! ! ! ! Reference Layout diagram Symptom due to the poor connection of Symptoms of fuse blowout wiring 63271...

  • Page 876: Order Specifying Led Pcb 2 (J)

    Distributed by: minilablaser.com 66850 Explanation of PCBs (Processor section) Order specifying LED PCB 2 (J391425) Front LED12 LED72 LED24 LED84 LED36 LED96 LED48 LED108 LED60 LED120 LED11 LED71 LED23 LED83 LED35 LED95 LED47 LED107 LED59 LED119 LED10 LED70 LED22 LED82 LED34 LED94 LED46...
  • Page 877 Distributed by: minilablaser.com 66850 Explanation of PCBs (Processor section) LED No. Purpose Status LED43 to 48 Indication of prioritized order on the ninth rack LED49 to 54 Indication of prioritized order on the tenth rack LED55 to 60 Indication of prioritized order on the eleventh rack LED61 to 66 Indication of prioritized order on the second rack Output of split order: lights in blue...

  • Page 878: Order Specifying Led Pcb 3 (J)

    Distributed by: minilablaser.com 66860 Explanation of PCBs (Processor section) Order specifying LED PCB 3 (J391426) Front LED72 LED84 LED96 LED12 LED60 LED24 LED36 LED48 LED83 LED11 LED59 LED23 LED71 LED35 LED47 LED95 LED82 LED10 LED58 LED22 LED70 LED34 LED46 LED94 LED69 LED81 LED93...
  • Page 879 Distributed by: minilablaser.com 66860 Explanation of PCBs (Processor section) ! ! ! ! Component parts table LED No. Purpose Status LED1 to 6 Indication of prioritized order on the second rack Prioritized order being output: blinks in orange Prioritized order ejection complete: lights in orange LED7 to 12 Indication of prioritized order on the third rack LED13 to 18...

  • Page 880: Drive Motor Driver Pcb (I)

    Distributed by: minilablaser.com 66870 Explanation of PCBs (Processor section) Drive motor driver PCB (I123279) VR2 VR1 LED1 CN2(P771) CN1(P770) G085374 ! ! ! ! Function • Controls the drive motor. • The drive motor driver PCB is installed only in the QSS-3704, QSS-3705, LP7700 and LP7900. ! ! ! ! Reference Layout diagram Symptom due to the poor connection of...

  • Page 881: Power Supply (Processor)

    Distributed by: minilablaser.com 67400 Explanation of PCBs (Processor section) Power supply (processor) CN2(792) CN1(791) G085241 ! ! ! ! Function Symbol Name Part No. Function Processor power supply 1 I038401 • Supplies power (DC+5 V) to the processor control PCB and processor I/O PCB 1.

  • Page 882: Precautions In Handling The Cables

    Distributed by: minilablaser.com 68100 Cables Cables Precautions in handling the cables ! ! ! ! PCBs which connect to the LVPECL cable PCB Name Manual No. Precautions when handling the LVPECL cable Printer I/F main PCB 66005 Do not bend the LVPECL cable by R25.4 mm or less. Lay the cable with a bending radius of at least R50 mm.
  • Page 883 Distributed by: minilablaser.com 68100 Cables The Factor List of the ARCNET Communication Errors The ARCNET cable is not connected. The cable is not attached to light receiving or emitting element. MPORTANT • ARCNET communication becomes unstable if the distance between the ARCNET cable and the light receiving or emitting element is 0.5 mm or more.
  • Page 884 Distributed by: minilablaser.com 68100 Cables ! ! ! ! Removing chips of shaved cable sheath in the ARCNET connector To remove chips of shaved cable sheath using the service tool (aspirator), see How to use the aspirator. If the service tool is not used •...
  • Page 885 Distributed by: minilablaser.com 68100 Cables ! ! ! ! To safely remove the optical fiber cable MPORTANT • Evenly pressing the link section of the connector will slightly release the stopper that holds ARCNET cable inside. If the stopper is released, the ARCNET cable can be safely removed. Link section Stoppers G082810...
  • Page 886 Distributed by: minilablaser.com 68100 Cables Remove the ARCNET cable. Check point Press the retainer in the ARCNET Connecter with the optical fiber cable pushing bar. Retainers Optical fiber cable pushing bars G083085 slightly push in the ARCNET cable in the arrow direction. ARCNET cables Optical fiber cable pushing bars G082811...
  • Page 887 Distributed by: minilablaser.com 68100 Cables • To keep the quality of cutting surface, cut the ARCNET cable only once with each hole of the fiber cutter. Cutting holes Before cutting (abnormal) After cutting (normal) G081991 MPORTANT • If the end of ARCNET cable is in the following condition, cut it. List of ARCNET tools Condition of ARCNET cable Illustration...
  • Page 888 Distributed by: minilablaser.com 68100 Cables Attach the front end of aspirator to the connector on ARCNET PCB to suck out the dust. Dust Front end of aspirator Aspirator G081992 Connect the ARCNET cable. List of ARCNET tools Tool Part No. Explanation Optical fiber cable A073143-01...

  • Page 889: When The Power Is Not Supplied (How To Use The Starter Jumper)

    • When the program timer is activated or temperature is being increased, pressing the manual sorter switch for two seconds or longer does not supply the power (from 200 V to 240 V ). ! ! ! ! Position of the starter jumper QSS-3701/3702/3703/QSS-3704/3705/LP7500/LP7600/LP7700/LP7900 [N][SM][J] Starter jumper Processor relay PCB...
  • Page 890 Distributed by: minilablaser.com 68550 Power ON/OFF ! ! ! ! Diagnosis Does each unit operate? Not operating Operating No problem. Is LED9 on the processor relay PCB on? Repair or replace Check if the connector is connected correctly, or cables are not disconnected. J/P646 (processor relay PCB) ↔...
  • Page 891 Distributed by: minilablaser.com 7000 7. Setup for service personnel Setup for service personnel ....................70010 Setup during installation ............................70010 7000...

  • Page 892: Setup During Installation

    Distributed by: minilablaser.com 70010 Setup for service personnel Setup for service personnel Setup during installation ! ! ! ! Procedures For confirmation and adjustment procedures during installation, see Installation Manual. 70010...
  • Page 893 Distributed by: minilablaser.com 8000 8. Appendix Periodically replaced parts ....................80110 List of maintenance/periodically replaced parts/consumable parts ..............80110 Service personnel tool list ....................80310 Service personnel tool list ..........................80310 Table of wiring diagrams ..................... 89000 Table of wiring diagrams ...........................89000 8000...

  • Page 894: List Of Maintenance/Periodically Replaced Parts/Consumable Parts

    Distributed by: minilablaser.com 80110 Periodically replaced parts Periodically replaced parts List of maintenance/periodically replaced parts/consumable parts The list below shows maintenance items and parts required to be performed or replaced by user or service personnel to keep the system quality. Check the actual processing hours and number of prints using the hour meter and the print counter.

  • Page 895: Periodically Replaced Parts

    Distributed by: minilablaser.com 80110 Periodically replaced parts Parts or checking items Description for maintenance Part No. Timing/Standard Quantity replacement timing Upper guide Check its damage or wear. If it is A032741 Three years Bearing (upper guide No.2) damaged or worn, replace it with a new A032742 one.
  • Page 896 Distributed by: minilablaser.com 80110 Periodically replaced parts Processor section (common to the PP7700/QSS-3704[N] [SM] [F]) Parts or checking items Description for maintenance Part No. Timing/Standard Quantity replacement timing Replenisher pump Check its damage. If it is damaged, I091040 Three years •...
  • Page 897 Distributed by: minilablaser.com 80110 Periodically replaced parts Processor section (PP7700/QSS-3704[F] [SM]) Parts or checking items Description for maintenance Part No. Timing/Standard Quantity replacement timing Upper guide Check its damage or wear. If it is A087423 Three years • [F]: 2 Turn roller (EPDM) (No.
  • Page 898 Distributed by: minilablaser.com 80110 Periodically replaced parts Processor section (QSS-3705 [EC]) Parts or checking items Description for maintenance Part No. Timing/Standard Quantity replacement timing Upper guide Check its damage or wear. If it is A087423 Three years Turn roller (EPDM) (No. 3 damaged or worn, replace it with a new upper guide) one.
  • Page 899 Distributed by: minilablaser.com 80110 Periodically replaced parts Parts or checking items Description for maintenance Part No. Timing/Standard Quantity replacement timing Upper guide Check its damage or wear. If it is A032741 Two years 4 each Bearing (upper guides No.3 to 6) damaged or worn, replace it with a new A032742 4 each...

  • Page 900: Service Personnel Tool List

    Distributed by: minilablaser.com 80310 Service personnel tool list Service personnel tool list Service personnel tool list • For details about service personnel tools related to film carrier like scanner adjustment chart, refer to the Scanner Service Manual. (Printer section) Tool Part No.

  • Page 901: Printer Section

    LP 3-19 Quad magazine unit (4) SEQ0125 ! ! ! ! Processor section Block No. Item Diagram No. PP 1-1 AC power source circuit diagram (outside Japan) (QSS-3701/3702/3703/LP7500/LP7600) J310555 PP 1-1 AC power source circuit diagram (outside Japan) (QSS-3704/3705/LP7700/LP7900) J310554 89000...
  • Page 902 Around processor I/O PCB, CPU PCB (1) [SM] (QSS-3704/3705) J310569 PP 2-3 Around processor I/O PCB, CPU PCB (1) [J] (QSS-3701/3702/3703) J310571 PP 2-3 Around processor I/O PCB, CPU PCB (1) [F] (QSS-3701/3702/3703/LP7500/LP7600) J310573 PP 2-3 Around processor I/O PCB, CPU PCB (1) [F] (QSS-3704/3705/LP7700/LP7900) J310572 PP 2-4...
  • Page 903 Tablet replenishment section (1) [J] (QSS-3701/3702/3703) SEQ0151 PP 3-17 Tablet replenishment section (2) [J] (QSS-3701/3702/3703) SEQ0152 PP 3-18 F replenisher section (1) [F] (QSS-3701/3702/3703/3704/3705/LP7500/LP7600LP7700/LP7900) SEQ0153 PP 3-19 F replenisher section (2) [F] (QSS-3701/3702/3703/3704/3705/LP7500/LP7600LP7700/LP7900) SEQ0154 PP 3-20 F replenisher section (3) [F] (QSS-3701/3702/3703/3704/3705/LP7500/LP7600LP7700/LP7900)
  • Page 904 Distributed by: minilablaser.com 89000 Table of wiring diagrams This page is intentionally blank. 89000...

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