EWM Tetrix 551 Comfort FW Welding Machine Manuals

Manuals and User Guides for EWM Tetrix 551 Comfort FW Welding Machine. We have 2 EWM Tetrix 551 Comfort FW Welding Machine manuals available for free PDF download: Operating Instructions Manual

EWM Tetrix 551 Comfort FW Operating Instructions Manual (138 pages)

Brand: EWM | Category: Welding System | Size: 6 MB

General Instructions
2
Table of Contents
3
Contents
3
Safety Instructions
8
Notes on the Use of These Operating Instructions
8
Explanation of Icons
9
General
10
Transport and Installation
14
Lifting by Crane
15
Ambient Conditions
16
In Operation
16
Transport and Storage
16
Intended Use
17
Applications
17
TIG Welding
17
TIG Hot Wire Welding
17
TIG Cold Wire Welding
17
TIG Activarc Welding
17
Spotarc
17
Spotmatic
17
MMA Welding
17
Use and Operation Solely with the Following Machines
18
Documents Which also Apply
18
Warranty
18
Declaration of Conformity
18
Welding in Environments with Increased Electrical Hazards
18
Service Documents (Spare Parts and Circuit Diagrams)
18
Calibration/Validation
18
Machine Description - Quick Overview
19
System Overview
19
Tetrix 351 AC/DC AW
20
Front View
20
Rear View
22
Tetrix 451, 551 AC/DC AW
24
Front View
24
Rear View
26
Machine Control - Operating Elements
28
Function Sequence
30
Design and Function
32
General
32
Machine Cooling
33
Workpiece Lead, General
33
Notes on the Installation of Welding Current Leads
34
Mains Connection
36
Mains Configuration
36
Welding Torch Cooling System
37
List of Coolants
37
Maximal Hose Package Length
37
Adding Coolant
38
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
39
Connection
39
TIG Welding
40
TIG Cold or Hot Wire Welding
40
Setting the Shielding Gas Quantity
40
Gas Test
40
Purge Hose Package" Function
40
TIG Cold Wire Welding
41
Connection Plan
41
Legend
42
Installation
42
Intermediate Hose Package Connection
43
TIG Hot Wire Welding
45
Connection Plan
45
Legend
46
Installation
47
Wire Feed Unit
47
Power Source for Hot Wire Welding
48
Intermediate Hose Package Connection
50
Configuring the Welding Machine for Mechanical Arc Fusion Welding
52
Selecting a Welding Task by Means of the JOB List
53
Select Wire Speed Operating Mode (KORREKTUR / MANUELL)
53
Setting the Welding Current and Wire Speed
53
Function Sequences/Operating Modes
54
Explanation of Symbols
54
Non-Latched Mode
55
3-Cycle Operation
56
Latched Mode
56
TIG Welding
57
Welding Torch and Workpiece Line Connection
57
Torch Connection Options and Pin Assignments
58
TIG Synergic Operating Principle
59
Synergic Parameter Setting in the Functional Sequence
60
Conventional Parameter Setting in the Functional Sequence
60
Set the Operating Principle (Conventional/Synergic)
61
Select Welding Task
62
Select Welding Current
63
Welding Data Display
63
Welding Current Display (Ignition, Secondary, End and Hotstart Currents)
64
Expert Menu (TIG)
65
Welding Parameter Setting
65
Arc Ignition
66
HF Ignition
66
Liftarc Ignition
66
Automatic Cut-Out
66
Optimising the Ignition Characteristics for Pure Tungsten Electrodes
67
Optimal and Fast Spherical Cup Formation
67
Function Sequences/Operating Modes
68
Explanation of Symbols
68
Non-Latched Mode
69
Latched Mode
70
Spotarc
71
Spotmatic
73
Non-Latched Operation, Version C
74
Pulses, Function Sequences
75
TIG Pulses - Non-Latched Operation
75
TIG Pulses - Latched Operation
75
Pulse Variants
76
Pulses (Thermal Pulses)
76
Khz Pulses (Metallurgic Pulses)
77
Automated Pulses
77
AC Pulses
78
AC Special
78
TIG Activarc Welding
79
TIG Antistick
79
Welding Torch (Operating Variants)
80
Tap Torch Trigger (Tapping Function)
80
Torch Mode and Up/Down Speed Setting
81
Standard TIG Torch (5-Pole)
82
TIG Up/Down Torch (8-Pole)
84
Potentiometer Torch (8-Pole)
86
Configuring the TIG Potentiometer Torch Connection
87
RETOX TIG Torch (12-Pole)
88
Specifying Max. No. of Accessible Jobs
89
Setting the First Increment
90
MMA Welding
91
Connecting the Electrode Holder and Workpiece Lead
91
Select Welding Task
92
Welding Current Polarity Reversal (Polarity Reversal)
92
Selection and Adjustment
92
Frequency and Balance Setting
93
Hotstart
93
Hotstart Current
93
Hotstart Time
94
Arcforce
94
Antistick
94
MMA Pulse Welding in the Vertical up Position (PF)
95
Welding Programs
96
Selection and Adjustment
97
Specifying Max. No. of Accessible Programs
97
Example "Program with Synergetic Setting
98
Example "Program with Conventional Setting
98
Accessories for Switching over Programs
98
Organising Welding Tasks (Mode "JOB Manager")
99
Explanation of Symbols
99
Creating a New JOB in the Memory or Copying a JOB
100
Loading an Existing JOB from the Free Memory
101
Resetting an Existing JOB to the Factory Setting (Reset JOB)
101
Resetting Jobs 1-128 to the Factory Setting (Reset All Jobs)
102
Exit JOB Manager Without Changes
102
Remote Control
103
Manual Remote Control RT1 19POL
103
RTG1 19POL Manual Remote Control
103
Manual Remote Control RTP1 19POL
103
Manual Remote Control RTP2 19POL
103
RTP3 Spotarc 19POL Manual Remote Control
103
Manual Remote Control RT AC 1 19POL
103
Manual Remote Control RT PWS 1 19POL
104
Foot-Operated Remote Control RTF1 19POL 5 M / RTF2 19POL 5 M
104
Ramp Function Foot-Operated Remote Control RTF 1 / RTF 2
105
Simultaneous Welding on both Sides, Synchronisation Types
106
Synchronisation Via Mains Voltage (50Hz / 60Hz)
106
Synchronisation Via Cable (Frequency 50Hz to 200Hz)
107
Interfaces for Automation
108
TIG Interface for Mechanised Welding
108
Remote Control Connection Socket, 19-Pole
109
Protecting Welding Parameters from Unauthorised Access
110
PC Interface
110
Machine Configuration Menu
110
Selecting, Changing and Saving Parameters
110
Aligning the Cable Resistance
116
Power-Saving Mode (Standby)
117
Maintenance, Care and Disposal
118
Maintenance Work
118
General
118
Maintenance Work, Intervals
118
Daily Maintenance Tasks
118
Visual Inspection
118
Functional Test
118
Monthly Maintenance Tasks
119
Visual Inspection
119
Functional Test
119
Annual Test (Inspection and Testing During Operation)
119
Disposing of Equipment
120
Manufacturer's Declaration to the End User
120
Meeting the Requirements of Rohs
120
Rectifying Faults
121
Checklist for Rectifying Faults
121
Warnings (Power Source)
123
Error Messages (Power Source)
124
Resetting Welding Parameters to the Factory Settings
126
Display Machine Control Software Version
127
General Operating Problems
127
Interface for Automated Welding
127
Vent Coolant Circuit
128
Technical Data
129
Tetrix 351 AC/DC AW
129
Tetrix 451 AC/DC AW
130
Tetrix 551 AC/DC AW
131
Accessories
132
System Components
132
Options
132
Tetrix 351 AC/DC
132
Tetrix 451, 551 AC/DC
132
Tetrix 351, 451, 551 AC/DC
132
General Accessories
133
Remote Controls and Accessories
133
Computer Communication
133
JOB-List
134
Appendix A
134
Overview of EWM Branches
138
Appendix B
138

EWM Tetrix 551 Comfort FW Operating Instructions Manual (92 pages)

Brand: EWM | Category: Welding System | Size: 3 MB

General Instructions
2
Table of Contents
3
Contents
3
Safety Instructions
7
Notes on the Use of These Operating Instructions
7
Explanation of Icons
8
General
9
Transport and Installation
13
Lifting by Crane
14
Ambient Conditions
15
In Operation
15
Transport and Storage
15
Intended Use
16
Applications
16
TIG Welding
16
Activarc
16
Spotarc
16
Spotmatic
16
MMA Welding
16
Documents Which also Apply
17
Warranty
17
Declaration of Conformity
17
Welding in Environments with Increased Electrical Hazards
17
Service Documents (Spare Parts and Circuit Diagrams)
17
Calibration/Validation
17
Machine Description - Quick Overview
18
Front View
18
Rear View
20
Machine Control - Operating Elements
22
Function Sequence
24
Design and Function
26
General
26
Installation
27
Machine Cooling
27
Workpiece Lead, General
27
Mains Connection
28
Mains Configuration
28
Notes on the Installation of Welding Current Leads
29
Welding Torch Cooling System
31
List of Coolants
31
Maximal Hose Package Length
31
Adding Coolant
32
TIG Welding
33
Welding Torch and Workpiece Line Connection
33
Torch Connection Options and Pin Assignments
34
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
35
Connecting the Shielding Gas Supply
35
Setting the Shielding Gas Quantity
36
Gas Test
36
Select Welding Task
37
Manual, Standard Operation (JOB 0)
37
Save Welding Tasks (Jobs)
38
Displaying and Changing the JOB Number
38
Welding Data Display
39
Welding Parameter Setting
39
Welding Current Display (Ignition, Secondary, End and Hotstart Currents)
39
Expert Menu (TIG)
40
Arc Ignition
41
HF Ignition
41
Liftarc Ignition
41
Automatic Cut-Out
41
Function Sequences/Operating Modes
42
Explanation of Symbols
42
Non-Latched Mode
43
Latched Mode
44
Spotarc
45
Spotmatic
47
Non-Latched Operation, Version C
49
Pulses, Function Sequences
50
TIG Pulses - Non-Latched Operation
50
TIG Pulses - Latched Operation
50
Pulse Variants
51
5.8.10 TIG Activarc Welding
53
Welding Torch (Operating Variants)
54
Tap Torch Trigger (Tapping Function)
54
5.8.12 Torch Mode and Up/Down Speed Setting
55
Standard TIG Torch (5-Pole)
56
TIG Up/Down Torch (8-Pole)
58
Potentiometer Torch (8-Pole)
60
5.8.12.4 Configuring the TIG Potentiometer Torch Connection
61
RETOX TIG Torch (12-Pole)
62
5.8.12.6 Setting the First Increment
63
MMA Welding
64
Connecting the Electrode Holder and Workpiece Lead
64
Select Welding Task
66
Arcforce
66
Antistick
66
Hotstart
66
Hotstart Current
66
Hotstart Time
67
Welding Current Polarity Reversal (Polarity Reversal)
67
Remote Control
68
5.10.1 Manual Remote Control RT1 19POL
68
5.10.2 RTG1 19POL Manual Remote Control
68
5.10.3 Manual Remote Control RTP1 19POL
68
5.10.4 Manual Remote Control RTP2 19POL
68
5.10.5 RTP3 Spotarc 19POL Manual Remote Control
68
5.10.6 Foot-Operated Remote Control RTF1 19POL 5 M / RTF2 19POL 5 M
69
Ramp Function Foot-Operated Remote Control RTF 1 / RTF 2
70
Interfaces for Automation
71
5.11.1 TIG Interface for Mechanised Welding
71
5.11.2 Remote Control Connection Socket, 19-Pole
72
Protecting Welding Parameters from Unauthorised Access
73
PC Interfaces
73
Machine Configuration Menu
73
5.14.1 Selecting, Changing and Saving Parameters
73
Maintenance, Care and Disposal
77
General
77
Maintenance Work, Intervals
77
Daily Maintenance Tasks
77
Visual Inspection
77
Functional Test
77
Monthly Maintenance Tasks
77
Annual Test (Inspection and Testing During Operation)
78
Disposing of Equipment
78
Manufacturer's Declaration to the End User
78
Meeting the Requirements of Rohs
78
Rectifying Faults
79
Checklist for Rectifying Faults
79
Error Messages (Power Source)
81
Resetting Welding Parameters to the Factory Settings
83
Display Machine Control Software Version
84
General Operating Problems
84
Interface for Automated Welding
84
Vent Coolant Circuit
85
Technical Data
86
Tetrix 351 FW
86
Tetrix 401 FW
87
Tetrix 451 FW
88
Tetrix 551 FW
89
Accessories
90
Remote Controls and Accessories
90
Welding Torch Cooling System
90
Options
91
General Accessories
91
Computer Communication
91
Overview of EWM Branches
92
Appendix A
92

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