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Microplasma 55
EWM Microplasma 55 Manuals
Manuals and User Guides for EWM Microplasma 55. We have
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EWM Microplasma 55 manual available for free PDF download: Operating Instructions Manual
EWM Microplasma 55 Operating Instructions Manual (81 pages)
Brand:
EWM
| Category:
Welding System
| Size: 3 MB
Table of Contents
1 Contents
3
Table of Contents
3
2 For Your Safety
6
Notes on the Use of These Operating Instructions
6
Explanation of Icons
7
Part of the Complete Documentation
8
Safety Instructions
9
Transport and Installation
13
3 Intended Use
14
Applications
14
Software Version
14
Documents Which also Apply
15
Warranty
15
Declaration of Conformity
15
Welding in Environments with Increased Electrical Hazards
15
Service Documents (Spare Parts and Circuit Diagrams)
15
Calibration/Validation
15
4 Machine Description - Quick Overview
16
Front View / Side View from Left
16
Rear View / Side View from Right
18
Machine Control - Operating Elements
20
Overview of Control Sections
20
Control Section a
21
Control Section B
22
Operating the Machine Control
24
Main Screen
24
Welding Power Setting
24
Welding Parameter Setting in the Operation Sequence
24
Setting Advanced Welding Parameters (Expert Menu)
24
Changing Basic Settings (Machine Configuration Menu)
24
Welding Data Display
25
Setting the Welding Current (Absolute/Percentage)
25
5 Design and Function
26
Transport and Installation
26
Ambient Conditions
26
In Operation
26
Transport and Storage
26
Machine Cooling
26
Workpiece Lead, General
27
Notes on the Installation of Welding Current Leads
27
Stray Welding Currents
28
Mains Connection
29
Mains Configuration
29
Shielding and Plasma Gas Supply
29
Pressure Regulator Connection
30
Shielding Gas Hose Connection
30
Gas Test
31
Automatic Gas Post-Flow
31
Welding Torch Cooling System
32
Cooling Unit Connection
32
Connection of External Recooling Unit
33
5.1.10 Welding Torch and Workpiece Line Connection
34
5.1.10.1 Plasma Welding
34
5.1.10.2 TIG Welding
35
5.1.10.3 Connection Assignment, Welding Torch Control Cable
36
5.1.11 Intermediate Hose Package Strain Relief
36
Plasma Welding
38
Welding Task Selection
38
Setting Welding Procedure
38
Pilot Arc
38
Adjust Pilot Arc Currents
39
Expert Menu (Plasma)
40
TIG Welding
41
Welding Task Selection
41
Arc Ignition
42
HF Ignition
42
Liftarc
42
Automatic Cut-Out
42
TIG Antistick
42
Expert Menu (TIG)
43
Aligning the Cable Resistance
44
Operating Modes (Functional Sequences)
45
Explanation of Symbols
45
Non-Latched Mode
46
Latched Mode
47
Spotarc
48
Spotmatic (Plasma)
49
Spotmatic (TIG)
50
Non-Latched Operation, Version C
51
Recurring Welding Tasks
52
Pulse Welding
52
Automated Pulses
52
Thermal Pulsing
53
Pulsed Welding in the Upslope and Downslope Phases
54
Metallurgical Pulsing (Khz Pulsing)
54
Average Value Pulse Welding
56
Welding Torch (Operating Variants)
56
Tapping Function (Tap Torch Trigger)
56
Torch Mode Setting
57
Up/Down Speed
57
Current Jump
57
Standard TIG Torch (5-Pole)
58
Remote Control
59
Rtf1 19Pol
59
RTF Start Ramp
60
RTF Response
61
Rtf1 -, Rt1 -, Rtg1 19Pol
61
Rtp1 19Pol
61
Power-Saving Mode (Standby)
62
Access Control
62
Interfaces for Automation
62
5.12.1 Automation Interface
63
5.12.2 Remote Control Connection Socket, 19-Pole
64
5.12.3 RINT X12 Robot Interface
64
5.12.4 BUSINT X11 Industrial Bus Interface
64
Machine Configuration Menu
65
5.13.1 Selecting, Changing and Saving Parameters
65
6 Maintenance, Care and Disposal
69
General
69
Cleaning
69
Dirt Filter
69
Maintenance Work, Intervals
70
Daily Maintenance Tasks
70
Monthly Maintenance Tasks
70
Annual Test (Inspection and Testing During Operation)
70
Disposing of Equipment
71
7 Rectifying Faults
72
Warnings
72
Error Messages
73
Resetting Welding Parameters to the Factory Settings
74
Display Machine Control Software Version
74
Checklist for Rectifying Faults
75
8 Technical Data
76
Microplasma 25
76
Microplasma 55
77
Microplasma 105
77
9 Accessories
79
Welding Torch Cooling System
79
Transport Systems
79
General Accessories
79
Remote Controls and Accessories
79
Connection and Extension Cables
79
Parameter Overview - Setting Ranges
80
10 Appendix A
80
Searching for a Dealer
81
11 Appendix B
81
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