EWM Taurus 501 Synergic S MM FKW Machine Manuals

Manuals and User Guides for EWM Taurus 501 Synergic S MM FKW Machine. We have 1 EWM Taurus 501 Synergic S MM FKW Machine manual available for free PDF download: Operating Instructions Manual

EWM Taurus 501 Synergic S MM FKW Operating Instructions Manual (119 pages)

Brand: EWM | Category: Welding System | Size: 4 MB

General Instructions
2
Table of Contents
3
Contents
3
Safety Instructions
7
Notes on the Use of These Operating Instructions
7
Explanation of Icons
8
General
9
Transport and Installation
13
Lifting by Crane
14
Ambient Conditions
15
In Operation
15
Transport and Storage
15
Intended Use
16
Applications
16
MIG/MAG Standard Welding
16
Forcearc
16
Rootarc
16
MIG/MAG Cored Wire Welding
16
TIG (Liftarc) Welding
16
MMA Welding
16
Air Arc Gouging
16
Documents Which also Apply
17
Warranty
17
Declaration of Conformity
17
Welding in Environments with Increased Electrical Hazards
17
Service Documents (Spare Parts and Circuit Diagrams)
17
Calibration/Validation
17
Machine Description - Quick Overview
18
Front View
18
Rear View
20
Inside View
22
Machine Control - Operating Elements
24
Machine Control - Concealed Operating Elements
26
Design and Function
28
General
28
Installation
29
Machine Cooling
29
Workpiece Lead, General
29
Notes on the Installation of Welding Current Leads
30
Welding Torch Cooling System
31
General
31
List of Coolants
31
Adding Coolant
32
Mains Connection
33
Mains Configuration
33
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
34
Connection
35
Gas Test
36
Setting the Shielding Gas Quantity
36
Rinse Hose Package" Function
36
MIG/MAG Welding
37
Welding Torch and Workpiece Line Connection
37
MIG/MAG Standard Welding
38
MIG/MAG Cored Wire Welding with a Negative Wire Electrode
39
Wire Feed
41
Open the Protective Flap of the Wire Feeder
41
Inserting the Wire Spool
41
Changing the Wire Feed Rollers
42
Inching the Wire Electrode
43
Spool Brake Setting
45
Definition of MIG/MAG Welding Tasks
46
Welding Task Selection
46
Basic Welding Parameters
46
Operating Mode
46
Choke Effect / Dynamics
47
Superpuls
47
Burn-Back
48
MIG/MAG Operating Point
49
Selecting the Display Unit
49
Operating Point Setting Using Material Thickness
49
Arc Length Correction Setting
50
Accessory Components for Operating Point Setting
50
MIG/MAG Welding Data Display
50
Forcearc
51
Rootarc
52
MIG/MAG Functional Sequences / Operating Modes
53
Explanation of Signs and Functions
53
MIG/MAG Program Sequence ("Program Steps" Mode)
63
Selection of the Program Sequence Parameter
63
MIG/MAG Overview of Parameters
64
Example, Tack Welding (Non-Latched)
65
Example, Aluminium Tack Welding (Non-Latched Special)
65
Example, Aluminium Welding (Latched Special)
66
Example, Visible Seams (Latched Super Pulse)
67
Main Program a Mode
68
Selecting Parameters (Program A)
70
MIG/MAG Automatic Cut-Out
70
Standard MIG/MAG Torch
71
MIG/MAG Special-Torches
71
Program- and Up- / down Operation
71
Switching between Push/Pull and Intermediate Drive
71
Expert Menu (MIG/MAG)
72
Selection
72
TIG Welding
74
Welding Torch and Workpiece Line Connection
74
Welding Task Selection
75
Welding Current Setting
75
TIG Arc Ignition
75
Liftarc Ignition
75
Function Sequences/Operating Modes
76
Explanation of Signs and Functions
76
TIG Automatic Cut-Out
79
TIG Program Sequence ("Program Steps" Mode)
80
MMA Welding
81
Connecting the Electrode Holder and Workpiece Lead
81
Welding Task Selection
82
Welding Current Setting
82
Arcforce
82
Hotstart
83
Antistick
83
Parameter Overview
83
Remote Control
84
Interfaces for Automation
84
Remote Control Connection Socket, 19-Pole
85
PC Interfaces
86
Protecting Welding Parameters from Unauthorised Access
86
Special Parameters (Advanced Settings)
87
Selecting, Changing and Saving Parameters
88
Reset to Factory Settings
90
The Special Parameters in Detail
91
Machine Configuration Menu
99
Selecting, Changing and Saving Parameters
99
Matching the Cable Resistance
101
Power-Saving Mode
102
Maintenance, Care and Disposal
103
General
103
Maintenance Work, Intervals
103
Daily Maintenance Tasks
103
Visual Inspection
103
Functional Test
103
Monthly Maintenance Tasks
104
Visual Inspection
104
Functional Test
104
Annual Test (Inspection and Testing During Operation)
104
Maintenance Work
104
Disposing of Equipment
105
Manufacturer's Declaration to the End User
105
Meeting the Requirements of Rohs
105
Rectifying Faults
106
Checklist for Rectifying Faults
106
Error Messages
107
Resetting Jobs (Welding Tasks) to the Factory Settings
109
Resetting a Single JOB
109
Resetting All Jobs
110
Vent Coolant Circuit
111
Technical Data
112
Taurus 401 Synergic S FKW
112
Taurus 501 Synergic S FKW
113
Accessories
114
General Accessories
114
Remote Control/Connecting and Extension Cable
114
7-Pole Connection
114
Options
115
Computer Communication
115
Replaceable Parts
116
Wire Feed Rollers
116
Wire Feed Rollers for Steel Wire
116
Wire Feed Rollers for Aluminium Wire
116
Wire Feed Rollers for Cored Wire
116
Conversion Sets
117
JOB-List
118
Appendix A
118
Overview of EWM Branches
119
Appendix B
119

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EWM Taurus 501 Synergic S MM FKW Operating Instructions Manual (119 pages)

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