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TETRIX 521 AC/DC COMFORT activArc
EWM TETRIX 521 AC/DC COMFORT activArc Manuals
Manuals and User Guides for EWM TETRIX 521 AC/DC COMFORT activArc. We have
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EWM TETRIX 521 AC/DC COMFORT activArc manual available for free PDF download: Operating Instructions Manual
EWM TETRIX 521 AC/DC COMFORT activArc Operating Instructions Manual (103 pages)
Welding machines for TIG and MMA welding
Brand:
EWM
| Category:
Welding System
| Size: 3 MB
Table of Contents
1 Contents
4
Table of Contents
4
2 Safety Instructions
8
Notes on the Use of These Operating Instructions
8
General
10
Transport and Installation
12
Lifting by Crane
13
Ambient Conditions
14
In Operation
14
Transport and Storage
14
3 Technical Data
15
Tetrix 351, 421, 521 Ac/DC
15
4 Machine Description
16
Tetrix 351 Ac/DC
16
Front View
16
Rear View
18
Tetrix 421, 521 Ac/DC
20
Front View
20
Rear View
22
Machine Control - Operating Elements
24
Function Sequence
26
5 Functional Characteristics
28
Operating Concepts
28
Manual, Standard Operation (JOB 0)
28
Save Welding Tasks (Jobs)
29
Displaying and Changing the JOB Number
29
Welding Data Display
30
Welding Parameter Setting
30
TIG Welding
31
Arc Ignition
31
HF Ignition
31
Liftarc Ignition
31
Optimising the Ignition Characteristics for Pure Tungsten Electrodes
32
Manual, Standard Operation (JOB 0)
32
JOB Operation (JOB 1 to 7)
32
Automatic Cut-Out
32
Optimal and Fast Spherical Cup Formation
33
Function Sequences/Operating Modes
34
Explanation of Symbols
34
Non-Latched Mode
35
Latched Mode
36
Spotarc
37
Non-Latched Operation, Version C
39
Pulses, Function Sequences
40
TIG Pulses - Non-Latched Operation
40
TIG Pulses - Latched Operation
40
Pulse Variants
41
Pulses (Thermal Pulses)
41
Khz Pulses (Metallurgic Pulses)
42
Automated Pulses
42
AC Pulses
43
AC Special
43
TIG Activarc Welding
44
Shielding Gas Setting
45
Gas Test
45
Welding Torch (Operating Variants)
45
Tap Torch Trigger (Tapping Function)
45
5.2.11 Torch Mode and Up/Down Speed Setting
46
Standard TIG Torch (5-Pole)
47
TIG Up/Down Torch (8-Pole)
49
Potentiometer Torch (8-Pole)
51
RETOX TIG Torch (12-Pole)
52
5.2.12 Setting the First Increment
53
MMA Welding
54
Selection and Adjustment
54
Hotstart
54
Hotstart Current
54
Hotstart Time
55
Arcforce
55
Antistick
55
Key Switch
55
Remote Control
56
Manual Remote Control RT 1
56
Manual Remote Control RT AC 1
56
Manual Remote Control RTP 1
56
Manual Remote Control RTP 2
56
RTP 3 Manual Remote Control
56
Manual Remote Control RT PWS 1
57
Foot-Operated Remote Control RTF 1
57
Interfaces for Automation
58
TIG Interface for Mechanised Welding
58
Remote Control Connection Socket, 19-Pole
59
Advanced Settings
60
Setting Slope Times for Secondary Current AMP% or Pulse Edges
60
TIG Non-Latched Operating Mode, C Version
61
Configuring the TIG Potentiometer Torch Connection
62
Welding Current Display (Ignition, Secondary, End and Hotstart Currents)
63
Ramp Function Foot-Operated Remote Control RTF 1
64
Menus and Sub-Menus on the Machine Control
65
Direct Menus (Direct Access to Parameters)
65
Expert Menu (TIG)
65
Machine Configuration Menu
66
6 Commissioning
69
General
69
Workpiece Lead, General
69
Area of Application - Proper Usage
70
Installation
70
Machine Cooling
70
Welding Torch Cooling System
71
General
71
List of Coolants
71
Adding Coolant
72
Mains Connection
73
Mains Configuration
73
TIG Welding
74
Welding Torch Connection
74
Torch Connection Options and Pin Assignments
75
Connection for Workpiece Lead
75
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
75
Connection
75
Setting the Shielding Gas Quantity
77
MMA Welding
77
Connecting the Electrode Holder and Workpiece Lead
78
Simultaneous Welding on both Sides, Synchronisation Types
79
Synchronisation Via Mains Voltage (50Hz / 60Hz)
79
6.10.1.1 Selection and Adjustment
79
PC Interface
79
7 Maintenance and Testing
80
General
80
Cleaning
80
Test
81
Test Equipment
81
Scope of the Test
82
Visual Inspection
82
Measuring the Open Circuit Voltage
82
Measurement of Insulation Resistance
82
Measuring the Leakage Current (Protective Conductor and Contact Current)
83
Measurement of Protective Conductor Resistance
83
Functional Test of the Welding Machine
83
Documentation of the Test
83
Repair Work
84
Disposing of Equipment
85
Manufacturer's Declaration to the End User
85
Meeting the Requirements of Rohs
85
8 Warranty
86
General Validity
86
Warranty Declaration
87
9 Operating Problems, Causes and Remedies
88
Error Messages (Power Source)
88
Resetting Welding Parameters to the Factory Settings
89
Display Machine Control Software Version
90
General Operating Problems
91
Interface for Mechanised Welding
91
10 Accessories, Options
92
Torches/Electrode Holders
92
10.1.1 Tetrix 351, 421 Ac/DC
92
10.1.2 Tetrix 521 Ac/DC
92
Remote Controls and Accessories
92
Options
93
10.3.1 Tetrix 351 Ac/DC
93
10.3.2 Tetrix 421, 521 Ac/DC
93
10.3.3 Tetrix 351, 421, 521 Ac/DC
93
General Accessories
93
Computer Communication
93
11 Circuit Diagrams
94
TETRIX 351 AC/DC COMFORT Activarc
94
TETRIX 421 AC/DC COMFORT Activarc
97
TETRIX 521 AC/DC COMFORT Activarc
100
Declaration of Conformity
103
12 Appendix A
103
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