User Manuals: Eton America Viper 40E Offroad Vehicle

Manuals and User Guides for Eton America Viper 40E Offroad Vehicle. We have 1 Eton America Viper 40E Offroad Vehicle manual available for free PDF download: Service Manual

Eton America Viper 40E Service Manual

Eton America Viper 40E Service Manual (79 pages)

Eton America Kid's ATV 40cc Service manual

Brand: Eton America | Category: Offroad Vehicle | Size: 4 MB

Table of Contents

Table of Contents
3
Information
5
Safety
5
Notes
5
Specifications
6
- Serial Number
  7
- Torque Values
  8
- Maintenance
  9
- Maintenance Data
  9
- Table of Contents
  9
Maintenance Schedule
10
Fuel Lines
10
Throttle Operation
10
Throttle Cable Adjustment
11
Air Cleaner
11
Spark Plug
12
Idle Speed
12
Drive Chain
12
Brake System
13
- Steering System
  14
- Toe-In
  14
Wheels and Tires
14
Gear Oil
15
- Engine Removal and Installation
  16
- Troubleshooting
  17
- Engine Fuel System
  17
- Fuel Tank
  18
- Throttle Valve Disassembly
  18
- Caution
  18
- Carburetor Removal
  19
- Floats, Float Valve and Jets Assembly
  19
- Throttle Valve Assembly
  20
- Engine Combustion System
  21
- Cylinder Removal
  21
- Inspection
  22
- Piston Removal
  22
- Piston Installation
  24
- Piston Ring Installation
  24
- Cylinder Installation
  25
- Starter System
  26
- Starter Removal
  26
- Crankcase Disassembly
  26
- Right Crankcase Assembly
  28
- Left Crankcase Assembly
  29
- Clutch Outer Removal
  30
- Weight Installation
  31
- Clutch Outer Installation
  31
- Transmission System
  32
- Gear Box Separation
  32
- Disassembly
  32
- Gear Box Assembly
  33
- Gear Shaft Assembly
  33
- The Parts Drawing of Front Wheels and Steering System
  35
- Front Wheel and Steering System
  35
- Handlebar
  37
- Front Wheel
  38
- Removal of Kingpin and Tie-Rod
  38
- Tie-Rod Inspection
  39
- Kingpin Inspection
  39
- Kingpin Bushing Inspection
  39
- Steering Shaft Removal
  40
- Bushing Inspection
  40
- Steering Shaft Inspection
  40
- Installation of Kingpin
  41
- Steering Shaft Bearing Inspection
  41
- Installation of Steering Shaft
  41
- Rear Wheel System
  42
- The Parts Drawing of Rear Wheel System
  42
- Remove Rear Wheel and Rear Brake
  44
- Drive Mechanism
  45
- Rear Brake and Wheel Installation
  46
- Body Cover and Exhaust Muffler
  48
- Fenders and Exhaust Pipe
  48
- Fenders Drawing
  48
- Fender Removal
  48
- Footrest Cover Removal
  49
- Exhaust Pipe Removal
  50
- Exhaust Pipe Installation
  50
- Electrical System
  51
- Ignition Coil - RXL-40
  52
- Ignition Timing
  52
- Safety Remote Controller and Controller Receiver
  52
- Wiring Diagrams
  53
- Trouble Shooting
  55
- Engine Does Not Start
  55
- Poor Performance at Low Idle Speed
  56
- Poor Performance at High Speed
  57
- Loss of Power
  58
- Poor Handling
  59
- Engine will Not Start
  60
- Viper E40 Electric Starter
  66
- Service Bulletin
  68
- Technical Tips
  68
- CDI Speed Limiter Adjustment Procedure.
  69
- Fuel/Oil Mixture Ratio Update
  70
- Rascal no Spark Preliminary Check
  71
- ATV Break-In Procedure
  72
- Carburetor Kits
  73
- Safety Tether Switch Installation
  74
- 2005 Viper Models no Power
  75
- Oil Pump Flow Adjustment All Oil Injected Two Cycle Engines
  76
- C.D.I. Module Specifications Viper 40E (2 Cyle)
  77

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