Aquacal TropiCool TC500 Manuals

Manuals and User Guides for Aquacal TropiCool TC500. We have 9 Aquacal TropiCool TC500 manuals available for free PDF download: Installation Manual, Operation Manual, Instruction Manual, Quick Start Manual, Brochure & Specs

Aquacal TropiCool TC500 Installation Manual (145 pages)

Brand: Aquacal | Category: Water Pump | Size: 22.45 MB

Table of Contents

3
- Contacting Aquacal Autopilot, Inc
  5
- Safety Instructions
  5
- Installation
  7
- Positioning Equipment
  8
- Clearances
  9
- Dimensions
  10
- Plumbing
  11
- Plumbing Requirements
  11
- Plumbing Diagrams
  11
- Water Connections to Heat Pump
  14
- In-Line Chlorine Feeders
  15
- Water Flow Rates
  15
- Adjusting Water Flow Using ΔT (Delta-T)
  17
- Maintaining Ability to Winterize
  19
- Adjusting Water Pressure Switch
  19
- Electrical Requirements
  20
- Electrical
  20
- Incoming Power Access Holes
  23
- Access Panels
  24
- Verifying Transformer Setting
  25
- Three-Phase Adjustment
  26
- Schematic Location
  26
- External Equipment
  27
- Connecting a Call Flex
  27
- Connecting a Chlorinator
  29
- Connecting External Controllers to Heat Pump
  30
- Connecting Smart Bus Controllers
  31
- Connecting Two-Wire Controllers (with Internal Thermostat)
  35
- Connecting Gas Backup Heater to Heat Pump
  37
- Connecting Multiple Heat Pumps (Master / Slaved)
  43
- Connecting a Pool/Spa Switching Relay
  48
- Setting Date and Time
  51
- Program Heat Pump for the Customer
  51
- Setting Time and Date Format
  52
- Selecting Celsius or Fahrenheit
  56
- Configure Variable Speed Compressors
  57
- Setting Entry Code Option
  62
- Using Entry Code to Access Heat Pump
  64
- Resetting Factory Defaults
  64
- Cleaning Equipment after Installation
  66
- Troubleshooting

68
- Fault Codes
  68
- Issues and Resolutions
  68
- Troubleshooting
  68
- AIR TEMP SENSOR OPEN or AIR TEMP SENSOR SHORT
  69
- Clock Low Battery
  69
- DEFROST1 SENSOR OPEN or DEFROST2 SENSOR OPEN
  70
- DEFROST1 SENSOR SHORT or DEFROST2 SENSOR SHORT
  70
- Error at Master Unit
  70
- High Pressure Fault
  71
- High Water Temperature
  72
- Hp5 System Lockout
  72
- Low Pressure Fault
  73
- Lp5 System Lockout
  73
- Multi-Unit Comm Fault
  74
- Ota System Lockout
  74
- Smart Comm Fault
  74
- Variable Drive Fault
  74
- WATER TEMP SENSOR SHORT or WATER TEMP SENSOR OPEN
  74
- Blank Display
  75
- Display Panel Not Responding
  75
- Displays "DEFROSTING
  76
- Displays "NO POOL/SPA WATER FLOW
  76
- Displays "NO SYSTEM FIRMWARE
  76
- Displays "SET to SWITCH REMOTELY
  77
- Displays "SET UNIT MODEL NUMBER
  77
- Heat Pump Not Running
  77
- Heat Pump's Tripping Breaker
  77
- Heat Pump Is Running, Not Heating
  78
- Heat Pump Won't Shut off
  78
- Heat Pump Is Running, Not Cooling
  79
- Ice Forming on the Heat Pump
  80
- Pool / Spa" Button will Not Work
  80
- Water Coming from Heat Pump
  81
- Appendix
  82
- Factory Defaults
  82
- Identifying Model Specifications
  83
Table of Contents

92
- Section 1. Heater Identification Information
  93
- Important Notices
  94
- Warranty Information
  94
- Code Requirements
  95
- Consumer Information and Safety Information
  95
- General Specifications
  98
- Heater Description
  99
- Putting the Heater into Service
  99
- Section 3. Installation
  99
- Specifications
  100
- Plumbing Connections
  101
- Below Pool Level Installation
  102
- Manual By-Pass
  102
- Valves
  102
- Gas Connections
  103
- Sediment Traps
  103
- Gas Pipe Sizing
  104
- Outdoor Installation (US and Canada) / Heater Clearances
  105
- Testing Gas Pressure/Gas Pressure Requirements
  105
- Outdoor Installation Venting Guidelines
  106
- Heater Clearances - General Requirements (Indoor Installation for US or Outdoor Shelter for Canada)
  107
- Indoor Venting - General Requirements (Category I and Category III Requirements)
  107
- Outside Vent Cover Removal
  107
- Combustion Air Supply /Direct Air Intake Duct with 3-Inch PVC Pipe (Indoor Installation)
  108
- Corrosive Vapors and Possible Causes
  109
- Vent Installation (Indoor Installation for U.S. or Outdoor Shelter for Canada)
  110
- Horizontal or Vertical Venting - Positive Pressure
  113
- Garage or Utility Room Installation
  116
- Outdoor Shelter Vent Installation
  116
- Control Panel Indexing
  117
- Final Installation Check
  117
- Electrical Connections
  118
- Fireman's Switch Connection/Remote Control Connections
  119
- Mastertemp Heater Wiring Diagram
  120
- Electrical Schematic Ladder Diagram
  121
- Basic System Operation
  122
- Section 4. Operation
  122
- Operating
  123
- To Turn off Gas to Appliance
  123
- Safety Controls
  124
- Section 5. Troubleshooting
  127
- Heater will Not Fire Troubleshooting
  128
- Burner / Heat Exchanger Troubleshooting
  134
- Care and Maintenance
  135
- Pressure Relief Valve
  135
- Section 6. Maintenance
  135
- After Start-Up
  136
- Energy Saving Tips
  137
- Maintaining Pool Temperature
  137
- Chemical Balance
  138
- Replacement Parts
  139

Aquacal TropiCool TC500 Installation Manual (105 pages)

Brand: Aquacal | Category: Air Conditioner | Size: 18.91 MB

Table of Contents

3
- Contacting Aquacal Autopilot, Inc
  5
- Safety
  5
- Installation
  7
- Positioning Equipment
  8
- Plumbing
  8
- Plumbing Requirements
  9
- Maintaining Ability to Winterize
  9
- Water Connections to Heat Pump
  9
- In-Line Chlorine Feeders
  10
- Water Flow Rates
  10
- Electrical
  12
- Electrical Requirements
  12
- Incoming Power Access Holes
  14
- Access Panels
  15
- Verifying Transformer Setting (Select Units)
  16
- Schematic Location
  16
- Connecting Circulation Pumps (Optional)
  17
- Connections
  17
- Manually Configure a Circulation Pump
  18
- Deleting Equipment
  20
- Connecting an External Controller (Optional)
  21
- Poolsync
  21
- FS2 (Pool-Spa)
  22
- SMART Controllers
  24
- D 2-Wire Controllers (Pool-Spa)
  27
- E 3-Wire Controllers (Pool-Off-Spa)
  29
- Connecting Heat Pumps
  30
- Connecting Multiple Heat Pumps (Optional)
  30
- Configure Primary Heat Pump
  31
- Configure Secondary Heat Pumps
  32
- Programming
  33
- Setting Date and Time
  34
- Setting Date and Time Format
  34
- Selecting Celsius or Fahrenheit
  35
- Set a Desired Temperature (Setpoint) for the Heat Pump to Activate
  36
- Setting Entry Code Option
  37
- Disabling Entry Code Option
  38
- Site Configuration Presets (Optional)
  39
- Configuring Groups
  44
- Create a Group
  45
- Edit a Group
  46
- Delete a Group
  47
- Configuring Schedules
  48
- Create a Schedule
  48
- Edit a Schedule
  50
- Delete a Schedule
  51
- Schedule and Program Modes
  52
- Using Shortcuts
  57
- Appendix
  60
- Adjusting Water Flow Using ΔT (Delta-T)
  60
- Adjusting Water Pressure Switch (Select Units)
  62
- Available Accessories
  63
- Configure Variable Speed Compressors (Select Units)
  65
- Clearances
  68
- Dimensions
  70
- Equipment Parameters
  71
- Factory Reset
  72
- Freeze Protection
  73
- FS2 Turbo Boost Enable (Select Units)
  75
- Identifying Model Specifications
  76
- Menu Trees
  78
- Three-Phase Adjustment
  80
- Viewing System Information
  80
- Weights
  82
- Plumbing Diagrams
  83
- RPM Adjustments
  86
- Saving Installer Settings to USB
  88
- Initial Heating Recommendations
  89
- Initial Cooling Recommendations
  89
- Service Mode
  90
- Winterizing
  91
- Troubleshooting
  93
Fault Codes

94
- Clock Low Battery
  95
- DEFROST1 SENSOR OPEN or DEFROST2 SENSOR OPEN
  95
- DEFROST1 SENSOR SHORT or DEFROST2 SENSOR SHORT
  95
- Error at Primary Unit
  95
- HAYWARD Vs Pump FAULT
  95
- JANDY Vs Pump FAULT
  95
- High Pressure Fault
  96
- High Water Temp
  96
- Hp5 System Lockout
  96
- Pentair Vs Pump FAULT
  96
- Hpc Temp System Lockout
  97
- Low Pressure Fault
  97
- Lp5 System Lockout
  97
- Multi-Unit Comm Fault
  97
- Pool/Spa Group Exists
  98
- Smart Comm Fault
  98
- Variable Drive Fault
  98
- WATER TEMP1 SENSOR SHORT or WATER TEMP1 SENSOR OPEN
  98
- Water TEMP2 SENSOR SHORT or WATER TEMP2 SENSOR OPEN
  98
- Blank Display
  99
- Circulation Pump Won't Activate
  99
- Display Panel Not Responding
  99
- Displays "DEFROSTING
  99
- Issues and Resolutions
  99
- Displays "FREEZE PROTECTION ACTIVE
  100
- Displays "NO POOL/SPA WATER FLOW
  100
- Displays "NO SYSTEM FIRMWARE
  100
- Displays "SET to SWITCH REMOTELY
  100
- Displays "UNIT MODEL NUMBER
  101
- Heat Pump Not Running
  101
- Heat Pump's Tripping Breaker
  101
- Heat Pump Is Running, Not Heating
  102
- Heat Pump Won't Shut off
  102
- Heat Pump Is Running, Not Cooling
  103
- Ice Forming on the Heat Pump
  103
- Pool / Spa" Button Isn't Working
  104
- Schedule Not Working
  104
- Water Coming from Heat Pump
  104

Aquacal TropiCool TC500 Operation Manual (58 pages)

Brand: Aquacal | Category: Chiller | Size: 11.17 MB

Table of Contents

3
- Contacting Aquacal Autopilot, Inc
  4
- Safety Instructions
  4
- 1 Operation
  
  6
- 2 Maintenance
  
  26
  - Water Chemistry
    26
  - Cleaning Equipment
    27
  - Clearances
    28
  - Irrigation and Storm Run-Off
    29
  - Water Flow Rates
    29
  - Adjusting Water Flow Using ΔT (Delta-T)
    30
  - Planned Maintenance
    32
  - Winterizing
    34
- Troubleshooting

37
- 3 Troubleshooting
  
  37
  - Fault Codes
    38
    
    AIR TEMP SENSOR OPEN or AIR TEMP SENSOR SHORT
    38
    
    Clock Low Battery
    38
  - DEFROST1 SENSOR OPEN or DEFROST2 SENSOR OPEN
    39
  - DEFROST1 SENSOR SHORT or DEFROST2 SENSOR SHORT
    39
  - Error at Master Unit
    39
  - High Pressure Fault
    40
  - High Water Temperature
    40
  - Hp5 System Lockout
    41
  - Low Pressure Fault
    41
  - Lp5 System Lockout
    42
  - Multi-Unit Comm Fault
    42
  - Ota System Lockout
    42
  - Smart Comm Fault
    42
  - Variable Drive Fault
    42
  - Issues and Resolutions
    43
    
    WATER TEMP SENSOR SHORT or WATER TEMP SENSOR OPEN
    43
    
    Blank Display
    43
    
    Display Panel Not Responding
    43
  - Displays "DEFROSTING
    44
  - Displays "NO SYSTEM FIRMWARE
    44
  - Displays "NO POOL/SPA WATER FLOW
    44
  - Displays "SET to SWITCH REMOTELY
    45
  - Displays "SET UNIT MODEL NUMBER
    45
  - Heat Pump Not Running
    45
  - Heat Pump's Tripping Breaker
    46
  - Heat Pump Won't Shut off
    46
  - Heat Pump Is Running, Not Heating
    47
  - Heat Pump Is Running, Not Cooling
    48
  - Ice Forming on the Heat Pump
    49
  - Pool / Spa" Button will Not Work
    49
  - Water Coming from Heat Pump
    50
- 4 Appendix
  
  51
  - Factory Defaults
    51
  - Identifying Model Specifications
    52
  - Weights
    54
  - Heating Recommendations
    55
  - Cooling Recommendations
    55
  - Available Accessories
    55

Aquacal TropiCool TC500 Installation Manual (31 pages)

Brand: Aquacal | Category: Chiller | Size: 2.83 MB

Table of Contents
2
Section 1 - Contacting Aquacal Autopilot, Inc
4
Section 2 - Safety
4
Section 3 - Installation
5
- Dimensions
  5
- Positioning Equipment
  5
- Plumbing
  6
  - Clearances
    6
  - Water Flow Rates
    7
  - Plumbing Requirements
    7
  - Plumbing Diagrams
    8
  - Water Connections to Chiller
    9
  - In-Line Chlorine Feeders
    9
  - Maintaining Ability to Winterize
    10
  - Adjusting Water Pressure Switch
    10
- Electrical
  11
  - Electrical Requirements
    11
  - Electrical Standards
    11
  - Grounding and Bonding
    11
  - Surge Suppression
    11
  - Sizing the Electrical Service
    11
  - Electrical Knockouts
    12
  - Verifying Transformer Setting
    12
  - Three-Phase Adjustment
    12
- Programming
  13
  - Factory Defaults
    13
  - Deactivate Time Delay
    14
  - Reset to Factory Defaults Settings
    15
Section 4 - Operation
15
- Energizing Chiller
  15
- Display Lock
  15
- Control Panel
  16
- Buttons
  16
- Indicator Lights
  16
- Display
  16
- Factory Defaults
  17
- Setting Operating Mode
  18
- Setting Thermostats
  18
- Selecting Celsius or Fahrenheit
  18
- User Lock Option (Enable)
  18
- User Lock Option (Entering Pass Code)
  19
- User Lock Option (Disable)
  20
Section 5 - Maintenance
20
- Water Chemistry
  20
- Cleaning Equipment after Installation
  21
- Winterizing
  22
Section 6 - Troubleshooting
24
- Fault Codes
  24
- Issues and Resolutions
  26
Section 7 - Appendix
29
- Identifying Model Specifications
  29
- Weights
  30
- Access Panels
  30
- Initial Cooling Recommendations
  30
- Available Accessories
  30

Aquacal TropiCool TC500 Instruction Manual (41 pages)

Brand: Aquacal | Category: Heat Pump | Size: 8.65 MB

Table of Contents
3
Contacting Aquacal Autopilot, Inc
4
Safety
4
Installation
6
Positioning Equipment
6
Plumbing
7
Plumbing Requirements
7
Maintaining Ability to Winterize
7
Water Connections to Heat Pump
8
In-Line Chlorine Feeders
9
Water Flow Rates
9
Electrical
10
Electrical Requirements
10
Incoming Power Access Holes
13
Access Panels
14
Verifying Transformer Setting (Select Units)
15
Schematic Location
15
Connecting an External Controller (Optional)
16
Programming for an External Controller (Optional)
17
Appendix
19
Adjusting Water Flow Using ΔT (Delta-T)
19
Adjusting Water Pressure Switch (Select Units)
21
Available Accessories
22
Clearances
24
Dimensions
25
Identifying Model Specifications
25
Three-Phase Adjustment
27
Weights
28
Plumbing Diagrams
29
Initial Heating Recommendations
31
Initial Cooling Recommendations
32
Winterizing
32
Troubleshooting
34
Fault Codes
35
Issues and Resolutions
38

Aquacal TropiCool TC500 Installation Manual (35 pages)

Brand: Aquacal | Category: Chiller | Size: 8.02 MB

Table of Contents
3
Contacting Aquacal Autopilot, Inc
4
Safety Instructions
4
1 Installation

6
- Positioning Equipment
  6
- Clearances
  7
- Dimensions
  7
- Plumbing
  8
  - Plumbing Requirements
    8
  - Plumbing Diagrams
    8
  - Water Connections to Chiller
    11
  - In-Line Chlorine Feeders
    12
  - Water Flow Rates
    12
  - Maintaining Ability to Winterize
    13
  - Adjusting Water Pressure Switch
    13
- Electrical
  14
  - Electrical Requirements
    14
  - Incoming Power Access Holes
    17
  - Access Panels
    18
  - Verifying Transformer Setting
    18
  - Three-Phase Adjustment
    19
  - Schematics
    20
  - Connecting an External Controller
    20
  - Programming for an External Controller
    22
- Service Level Programming
  23
  - Service Level Factory Defaults
    24
  - Enter Service Level Programming
    25
- Cleaning Equipment after Installation
  26
2 Appendix

28
- Identifying Model Specifications
  28
- Weights
  29
- Cooling Recommendations
  29
- Available Accessories
  29
3 Troubleshooting

31
- Fault Codes
  31
- Issues and Resolutions
  33

AquaCal TropiCool TC500 Operation Manual (27 pages)

Brand: AquaCal | Category: Chiller | Size: 6.45 MB

Table of Contents
3
Contacting Aquacal Autopilot, Inc
4
Safety Instructions
4
1 Operation

6
- Display Door
  6
- Energizing Chiller
  6
- Wake up Chiller
  6
- Display Panel
  6
  - Buttons
    7
  - Display
    7
  - Indicator Lights
    7
- User Level Programming
  8
2 Maintenance

13
- Water Chemistry
  13
- Cleaning Equipment
  14
- Clearances
  15
- Irrigation and Storm Run-Off
  15
- Water Flow Rates
  16
- Adjusting Water Flow Using ΔT (Delta-T)
  16
- Planned Maintenance
  17
- Winterizing
  18
3 Appendix

20
- Identifying Model Specifications
  20
- Weights
  20
- Cooling Recommendations
  21
- Available Accessories
  21
4 Troubleshooting

23
- Fault Codes
  23
- Issues and Resolutions
  25

Aquacal TropiCool TC500 Quick Start Manual (7 pages)

Brand: Aquacal | Category: Chiller | Size: 0.26 MB

Aquacal TropiCool TC500 Brochure & Specs (2 pages)

TropiCool

Brand: Aquacal | Category: Chiller | Size: 0.46 MB

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