Ametek Thermox Series 2000 WDG-IVC Manuals

Manuals and User Guides for Ametek Thermox Series 2000 WDG-IVC. We have 1 Ametek Thermox Series 2000 WDG-IVC manual available for free PDF download: User Manual

Ametek Thermox Series 2000 WDG-IVC User Manual

Ametek Thermox Series 2000 WDG-IVC User Manual (193 pages)

Brand: Ametek | Category: Measuring Instruments | Size: 5.54 MB

Table of Contents

Offices
2
- Table of Contents
  3
- Electrical Safety
  8
Safety Notes
8
Environmental Information (WEEE)
10
General Safety Summary
11
Declaration of Conformity
12
CHAPTER 1 Overview

15
- Sensor Operations
  15
- Sensor
  16
  - Basic Elements of the Sensor
    16
  - The Oxygen Measuring Cell
    16
- Sensor Operations - WDG-IVCM
  19
- Close-Coupled Extrative Flue Gas Analyzer
  19
  - Hot-Wire Type
    19
  - RTD Type
    20
- Detectors
  21
  - Combustibles
    21
  - Methane
    21
- Common Operator Errors
  22
- Start-Up Checklist
  23
- Technical Support
  24
CHAPTER 2 Specifications

25
- Series 2000 Control Unit
  25
- Sensor : WDG-IV
  26
- Sensor : WDG-IVC
  27
- Sensor : WDG-IVCM
  28
- Sensor : WDG-IVC - 0-500 PPM
  30
- Remote Calibration Unit (RCU)
  31
CHAPTER 3 Installation

33
CHAPTER 4 Controller/User Interface

73
- Areas of the Control Unit
  73
  - Control Unit Display
    73
  - Selecting Menu Options
    74
  - Exiting Menu Options
    74
  - Automatic Menu Exit Feature
    75
  - On-Line Help
    75
  - System Password
    75
- Setup Key
  76
  - Display
    77
  - Process Pressure
    79
  - System Tests
    80
  - System Serial
    80
  - Primary Calibration
    81
  - Sensor Config
    84
  - Communication
    85
  - Combustibles Option
    85
- Analog Range Key
  86
  - Analog Output Port
    87
  - Set Current Range
    87
  - Set Track/Hold Option
    88
  - Set Current Mode
    89
  - Output Filtering Option
    90
  - Select Function
    91
- Alarm Key
  92
  - Overview of Alarm Functions
    93
  - Alarm Set Points
    94
  - Alarm Configure
    96
  - Relay Configure
    96
  - Select Function
    97
  - Service Alarm
    98
  - Watchdog Relay
    98
  - Exception Log
    99
Chapter 5 Calibration

101
- Definitions
  102
  - Calibrations Vs. Verifications
    102
  - Span and Zero Calibration Gas Definitions
    102
- Types of Calibrations
  103
- Overview
  104
- Aborting a Calibration
  104
- Initiate Cal and Initiate Verify
  105
- Cal/Verify Data
  114
- Cal Gas Value
  116
- Inject Cal Gas
  118
- Set Cal Timers
  120
  - Set Auto Timers
    120
  - Set Time and Date
    120
  - Auto Cal On/Off
    120
  - Cal Gas Duration
    120
  - Recovery Duration
    120
- Set K-Factors
  125
- Sensitivity
  125
Chapter 6 Maintenance and Troubleshooting

127
- System Messages
  128
  - Auto Cal Pending
    128
  - Auto Verify Pending
    128
  - Calibration Aborted
    128
  - Calibration Required
    128
  - Cal Verify Aborted
    128
  - Power down Detected
    128
  - Primary Calibration
    128
  - System Calibrating
    128
  - System Verifying Cal
    128
- Error Messages
  129
  - Cell Is over Temp
    129
  - Combustibles Cal Error
    129
  - Excessive Cal Error
    129
  - Memory Is Corrupted
    129
  - Methane Cal Error
    129
  - Span Gas Range Error
    130
  - Temp Rise Failure
    130
  - T/C (Thermocouple) Circuit Failure
    130
  - Thermocouple Failure
    130
  - Zero Gas Range Error
    130
- Diagnostics Checks
  131
  - Wiring Checks
    132
  - Interconnecting Wiring Problem
    132
  - Thermocouple Checks
    132
  - Shorted/Failed Thermocouple
    132
  - Reversed Thermocouple Wires
    132
  - Thermocouple Compensation
    132
  - Circuit Check
    132
  - Calibration/Aspirator Setup Checks
    134
  - AC Power Checks
    135
  - Furnace Checks
    135
  - Process Pressure Checks
    136
  - Cell Checks
    136
- General Troubleshooting
  137
  - Leak Check
    137
  - Plugged Plumbing Check
    138
  - Aspirator Air Not Pulling Sample from Process
    138
- Series 2000 Leds
  139
  - Auto Calibration Card Leds
    139
  - Combustibles Card Leds
    139
  - Combustibles and Methane Card Leds
    140
  - Sensor Board (80471SE) Leds
    140
Chapter 7 Service and Parts

141
- Cell Replacement/Cleaning
  144
- Thermocouple Replacement
  146
- Furnace Replacement
  148
- Combustibles Detector Replacement
  150
  - Hot-Wire Combustibles Detector Replacement
    150
  - Box Heater Diagram
    153
- Replacement Parts List
  154
Appendix A Serial Communications

156
- Communication Protocols
  156
- General Serial Communication Commands
  158
- Development Serial Communication Commands
  159
- Responses
  161
- Variable Table
  162
- Sample Program
  179
- Starting/Monitoring a Calibration: an Example
  180
- Setup Parameters
  192

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