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Aerotech SOLOIST30 Motion Controller Manuals
Manuals and User Guides for Aerotech SOLOIST30 Motion Controller. We have
1
Aerotech SOLOIST30 Motion Controller manual available for free PDF download: Hardware Manual
Aerotech SOLOIST30 Hardware Manual (118 pages)
Brand:
Aerotech
| Category:
Controller
| Size: 4.13 MB
Table of Contents
Table of Contents
3
Chapter Overview
11
Introduction
11
Dual Encoder Feedback Channels
12
Feature Summary
12
Inputs and Outputs
12
IO Option Feature Summary
12
Power Amplifier
12
Figure 1-2 Soloist Hardware
13
Soloist Connections
13
Figure 1-3 Soloist Block Diagram
14
Soloist Power
14
Soloist Power Features
14
Soloist Voltage Configurations
15
Table 1-1 Soloist Voltage Configurations
15
Voltage Configurations
15
Electrical Specifications
16
Table 1-2 Electrical Specifications
16
Figure 1-4 Soloist Physical Dimensions
18
Physical Dimensions
18
Environmental Specifications
19
Chapter 2: Installation and Configuration
22
Installation and Configuration
22
Safety Procedures and Warnings
22
Motor and AC Power Connections
23
Table 2-1 Main AC Power Input and Motor Output (TB102)
23
Table 2-2 -AUXPWR AC Input Option (When TB102 AC Input < 85 VAC)
23
Minimizing EMI Interference
24
Wiring, Grounding, and Shielding Techniques
24
40/80 VDC Power Transformers
25
AUXPWR (Auxiliary Power) Option
25
Figure 2-1 -AUXPWR Option
25
Typical AC Wiring with the -AUXPWR Option
26
Typical AC Wiring with the -AUXPWR Option and an External Transformer
26
Figure 2-3 80 Volt DC Bus from 115 and 230 VAC Source
27
I/O and Signal Wiring Requirements
29
Minimizing 50/60 HZ Line Interference
29
Emergency Stop Sense Input (TB101)
30
Figure 2-6 ESTOP Sense Input (TB101)
30
Typical ESTOP Interface
31
DC Brush Motor Connections in Torque Mode
32
DC Brush Motor Phasing
32
Motor Connections
32
Brushless Motor Connections
33
Figure 2-9 Brushless Motor Connections
33
Brushless Motor Phasing
34
Brushless Motor Hall Effect Feedback Connections
35
Figure 2-10 Hall Effect Feedback Connections
35
Figure 2-11 Hall Effect Feedback Inputs in the Soloist HMI Program
35
Hall Effect Phasing
36
Figure 2-12 Motor Phasing
37
Stepper Motor Connections
38
Stepper Motor Phasing Process
38
Encoder Feedback Connections
39
Figure 2-14 Encoder Feedback Connections
39
Encoder Phasing
40
End of Travel Limit Connections
41
End of Travel Limit Phasing
41
Communication Channel Settings
42
Table 2-6 Soloist Switch Settings (S1)
43
Soloist Help Information
44
Port 0 I/O and the Secondary Encoder Channel (J104)
45
Table 3-1. Auxiliary I/O Connector Mating Connector (J104)
45
Technical Details
45
Chapter 3: Technical Details
46
Secondary Encoder Channel (J104)
47
Figure 3-2. Primary / Secondary Encoder Channels (J103, J104)
48
Port 0 User Digital Outputs (J104)
49
Table 3-4. Port 0 Digital Output Connector Pin-Out (J104)
49
Table 3-5. Opto Outputs 0-3 Specifications
49
Figure 3-3. User Outputs (J104)
50
Figure 3-4. Outputs Connected as Current Sinking
51
Figure 3-5. Outputs Connected as Current Sourcing
51
Port 0 User Digital Inputs (J104)
52
Table 3-6. Port 0 Digital Input Connector Pin out (J104)
52
Figure 3-6. Connecting Current Sinking Inputs
53
Figure 3-7. Connecting Current Sourcing Inputs
53
Figure 3-8. Low Speed and High Speed User Inputs (J104)
54
Table 3-7. Analog Output Connector Pin-Outs (J104)
55
User Analog Output 0 (J104)
55
User Analog Input 0 (J104)
56
Position Synchronized Output (PSO)
57
Table 3-9. PSO Output Source
57
Motor Feedback (J103)
59
Table 3-10. Motor Feedback Connector Mating Connector (J103)
59
Figure 3-13. Limit, Thermistor and Hall-Effect Inputs (J103)
60
Table 3-11. Motor Feedback Connector Pin out (J103)
60
Figure 3-14. Optional -MXU Analog Encoder Interface (J103)
61
MXU Option
61
Brake / Relay Interface (J103, TB103)
62
Figure 3-15. Brake Connector (TB103)
62
Table 3-12. Brake Power Input Pin-Out on Connector TB103
62
Table 3-13. Brake/Relay Output Pin-Out on Connector J103
62
Serial Port (TB103)
63
Table 3-14. TB103 RS-232 Connector Pin-Out
63
USB Port (J101)
64
Table 4-1. Soloist Options
65
Analog Input 1 (TB201)
66
Chapter 4: Soloist Options
66
IO Option Board
66
Analog Output 1 (TB201)
67
Figure 4-3. Analog Output Connector (TB201)
67
Table 4-3. Analog Output Connector Pin-Out (TB201)
67
Port 1 and Port 2 Opto-Isolated Outputs (TB202, TB203)
68
Table 4-4. Port 1 Opto-Isolated Output Connector Pin-Out (TB202)
68
Table 4-5. Port 2 Opto-Isolated Output Connector Pin-Out (TB203)
68
Table 4-6. Output Specifications (TB202, TB203)
68
Figure 4-4. Connecting Outputs in Current Sinking Mode
69
Figure 4-5. Connecting Outputs in Current Sourcing Mode
69
Port 1 and Port 2 Opto-Isolated Inputs (TB204, TB205)
70
Table 4-7. Port 1 Opto-Isolated Input Connector Pin-Out (TB204)
70
Table 4-10. Table
71
Figure 4-7. Inputs Connected in Current Sinking Mode
72
Brake / Relay (TB206)
73
Table 4-9. User Common Connector Pin out (TB204)
73
User Power (TB204, TB205)
73
Brake Configuration Jumpers
74
Table 4-12. Voltage and Current Specifications (TB206)
74
Table 4-13. Brake / Relay Connector Pin-Out (TB206)
74
Figure 4-8. Brake Connected to TB206
75
Figure 4-9. Brake Connected to J103
75
Figure 4-10. Suppression for DC Brake Systems
77
Chapter 5: Accessories
79
Standard Interconnection Cables
79
Table 5-1. Standard Interconnection Cables
79
Table 5-2. Combined Motor & Feedback Cables
80
Table 5-3. Individual Motor Cables
81
Table 5-4. Individual Feedback Cables
82
Figure 5-1. Joystick Interface
83
Joystick Interface
83
Handwheel Interface
85
Figure 5-6. BBA32 Interface Used to Connect a Handwheel with Flying Leads (no Connector)
87
Chapter 6: Troubleshooting
89
Problems, Causes, and Solutions
89
Table 6-1. Amplifier Faults, Causes, and Solutions
90
Soloist Test Points
91
Table 6-2. Soloist Control Board Test Points
91
Fuse Replacement
92
Figure 6-1. Soloist Board Assembly (690D1591 Rev. -)
93
Soloist Board Assembly
93
Cleaning
95
Preventative Maintenance
95
Appendix A: Glossary of Terms
97
Appendix B: Warranty and Field Service
108
Appendix C: Technical Changes
109
Archive of Changes
109
Current Changes
109
Index
111
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