ABB ACS180-04 Manuals

Manuals and User Guides for ABB ACS180-04. We have 1 ABB ACS180-04 manual available for free PDF download: Hardware Manual

ABB ACS180-04 Hardware Manual

ABB ACS180-04 Hardware Manual (192 pages)

Brand: ABB | Category: DC Drives | Size: 18 MB

Table of Contents

Table of Contents
5
1 Safety Instructions

13
2 Introduction to the Manual

21
- Contents of this Chapter
  21
- Applicability
  21
- Target Audience
  21
- Categorization by Frame Size
  21
- Quick Installation and Commissioning Flowchart
  22
- Terms and Abbreviations
  23
- Related Manuals
  23
3 Operation Principle and Hardware Description

25
- Contents of this Chapter
  25
- Operation Principle
  25
  - Simplified Main Circuit Diagram
    26
- Product Variants
  26
- Layout
  27
  - Frame Sizes R0
    27
  - Frame Sizes R2
    28
- Control Connections
  29
  - Standard Variant (ACS180-04S
    29
  - Base Variant (ACS180-04N
    30
- Control Panel Options
  31
- Drive Labels
  31
  - Model Information Label
    31
  - Type Designation Label
    32
- Type Designation Key
  32
- Control Panel
  33
  - Home View
    34
    
    Status Icon
    34
  - Message View
    35
  - Options View
    35
  - Menu
    35
4 Mechanical Installation

37
5 Guidelines for Planning the Electrical Installation

43
6 Electrical Installation

61
7 Installation Checklist

81
- Contents of this Chapter
  81
- Checklist
  81
8 Maintenance

85
9 Technical Data

97
- Contents of this Chapter
  97
- Electrical Ratings
  97
  - IEC Ratings
    97
  - UL (NEC) Ratings
    99
  - Definitions
    100
  - Sizing
    101
- Output Derating
  101
  - Surrounding Air Temperature Derating
    104
  - Altitude Derating
    107
  - Switching Frequency Derating
    107
- Fuses
  109
  - IEC Fuses
    109
    
    Gg Fuses
    109
    
    Gr or Ar -Type Fuses
    111
- UL (NEC) Fuses
  112
- Alternate Short-Circuit Protection
  114
- Dimensions and Weights
  121
- Free Space Requirements
  122
- Losses, Cooling Data and Noise
  122
- Typical Power Cable Sizes
  123
- Terminal Data for the Power Cables
  125
- Terminal Data for the Control Cables
  128
- External EMC Filters
  128
- Electrical Power Network Specification
  129
- Motor Connection Data
  130
  - Motor Cable Length
    130
    
    Operational Functionality and Motor Cable Length
    130
    
    EMC Compatibility and Motor Cable Length
    132
- Control Connection Data
  133
- Brake Resistor Connection Data
  134
- Energy Efficiency Data (Ecodesign)
  134
- Protection Classes
  135
- Ambient Conditions
  135
- Storage Conditions
  137
- Color
  137
- Materials
  137
  - Drive
    137
  - Drive Package
    137
  - Package Materials for Options, Accessories and Spare Parts
    137
  - Materials of Manuals
    137
- Disposal
  138
- Applicable Standards
  138
- Markings
  139
- EMC Compliance (IEC/EN 61800-3:2004 + A1:2012)
  140
  - Definitions
    140
  - Category C1
    141
  - Category C2
    141
  - Category C3
    142
  - Category C4
    142
- UL Checklist
  144
- Disclaimers
  145
  - Generic Disclaimer
    145
  - Cyber Security Disclaimer
    145
10 Dimension Drawings

147
- Contents of this Chapter
  147
- Frame R0
  148
- Frame R1
  149
- Frame R2
  150
- Frame R3
  151
- Frame R4
  152
11 Resistor Braking

153
- Contents of this Chapter
  153
- Safety
  153
- Operation Principle
  153
- Selecting the Brake Resistor
  153
  - Reference Brake Resistors
    155
    
    Definitions
    156
- Selecting and Routing the Brake Resistor Cables
  156
  - Minimizing Electromagnetic Interference
    156
  - Maximum Cable Length
    156
- Selecting the Installation Location for the Brake Resistors
  156
- Protecting the System in Brake Circuit Fault Situations
  157
  - Protecting the System in Cable and Brake Resistor Short-Circuit Situations
    157
  - Protecting the System against Thermal Overload
    157
- Mechanical and Electrical Installation of Brake Resistor
  158
  - Mechanical Installation
    158
  - Electrical Installation
    159
    
    Measuring the Insulation
    159
    
    Connecting Power Cables
    159
    
    Connection the Control Cables
    159
- Start-Up
  159
12 The Safe Torque off Function

161
- Contents of this Chapter
  161
- Description
  161
  - Compliance with the European Machinery Directive and the UK Supply of Machinery (Safety) Regulations
    162
- Wiring
  163
- Operation Principle
  169
- Start-Up Including Validation Test
  170
  - Competence
    170
  - Validation Test Reports
    170
  - Validation Test Procedure
    170
- Use
  172
- Maintenance
  174
  - Competence
    174
- Fault Tracing
  175
- Safety Data
  176
  - Terms and Abbreviations
    178
  - TÜV Certificate
    179
  - Declarations of Conformity
    180
13 Accessories

185
- Contents of this Chapter
  185
- Warnings
  185
- BDRK-01 DIN Rail Mounting Kit
  186
  - Dimensions
    186
  - Installation
    187
- BDRK-02 DIN Rail Mounting Kit
  188
  - Dimensions
    188
  - Installation
    189
- BMBC-01 Mounting Bracket for CCA-01 Adapter
  190
Further Information

191

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