AB Quality Allen-Bradley 1394-DIM Manuals

Manuals and User Guides for AB Quality Allen-Bradley 1394-DIM. We have 1 AB Quality Allen-Bradley 1394-DIM manual available for free PDF download: User Manual

AB Quality Allen-Bradley 1394-DIM User Manual (301 pages)

Digital AC Multi-Axis Motion Control System

Brand: AB Quality | Category: Control Systems | Size: 8.91 MB

Table of Contents
3
Who Should Use this Manual
11
Purpose of this Manual
11
Contents of this Manual
12
Related Documentation
13
Conventions Used in this Manual
13
Module Series Designator
13
1394 Product Receiving and Storage Responsibility
14
Allen-Bradley Support
14
Local Product Support
14
Technical Product Assistance
14
Overview
15
The 1394 System
15
Series Note
15
Safety Precautions
16
1394 System Overview
17
GMC System
17
CNC Interface System
19
SERCOS System
20
Analog Servo System
21
9/440 CNC System
22
What Is a 1394 System
23
System Modules
24
Axis Modules
25
External Shunt Module (Used with 22 Kw System)
25
1326AB Motors
26
1326AS Motors
26
1326AH Motors
27
Drive Interface Module
28
DC Link Module
28
Standard Features of the 1394
29
Control
29
Power
30
Integration
30
Installing Your 1394 (Applies to All Systems)
31
Chapter Objectives
31
Complying with European Union Directives
31
EMC Directive
31
Low Voltage Directive
32
Before Mounting Your System
32
Storing Your 1394 before Installation
32
Unpacking Modules
33
System Mounting Requirements
33
Determining Your System Mounting Hole Layout
34
Mounting Your 1394 through the Back of the Cabinet
36
Bonding Your System
36
Bonding Modules
36
Bonding Multiple Subpanels
38
Mounting Your 1394 System
38
Mounting Your 1394-DCLM
41
Mounting the External Shunt Resistor for 5 and 10 Kw System Modules
41
Mounting External Shunt Modules for 22 Kw System Modules
41
Shunt Module Mounting Orientation
42
Shunt Module Mounted Outside the Cabinet
43
Shunt Module Mounted Inside the Cabinet
44
Mounting the Shunt Module
45
Mounting Considerations for GMC and GMC Turbo Systems
46
Mounting GMC and GMC Turbo Systems Next to Flex I/O
46
Wiring System, Axis, and Shunt
47
Chapter Objectives
47
Modules, and Motors
47
Finding Additional Wiring Information for 1394 Systems
47
(For All Systems)
47
Understanding Basic Wiring Requirements
48
Routing High and Low Voltage Cables
49
System Module Wire Sizes
50
Shielding
50
EMI/RFI Shielding
50
EMI/RFI Bonding
50
Input Power Conditioning
51
Determining Your Type of Input Power
52
Grounded Power Configuration
52
Ungrounded Power Configuration
53
Setting the Ground Jumper in a 5 or 10 Kw System Module for Ungrounded Power Configurations
54
Setting the Ground Jumper in a 22 Kw System Module for Ungrounded Power Configurations
55
Grounding Your 1394 System
58
Grounding Your System to the Subpanel
58
Grounding Multiple Subpanels
59
Wiring System Module Power
59
Terminal Block Locations for 5 and 10 Kw System Module (Series a and B)
60
Connector Locations for 5 and 10 Kw System Module (Series C)
61
Terminal Block Locations for a 22 Kw System Module
62
Required Tools and Equipment
63
Connecting Power Wiring for 5 and 10 Kw (Series a and B) and 22 Kw System Modules
63
Connecting Power Wiring for 5 and 10 Kw System Modules (Series C)
64
Connecting Motor Power to Axis Modules
65
Connecting Thermal and Brake Leads to Axis Modules
66
Required Tools and Equipment
66
Wiring Motor Power, Thermals and Brakes
67
Connecting Feedback to System Modules
70
Connecting Your Motor Cables to Motors
72
Connecting Your External Shunt Resistor
72
Connecting Your External Shunt Resistor (Series a and B)
73
Connecting Your External Shunt Resistor (Series C)
74
Connecting Your Shunt Module (Required for 22 Kw System)
74
Required Tools and Equipment
74
Wiring the Shunt Module Power
75
Wiring Shunt Module Fan Power
79
Wiring 1394 GMC and GMC Turbo Systems
81
Chapter Objectives
81
Finding Additional Wiring Information for 1394 Systems
81
Understanding GMC and GMC Turbo Wiring and Connections
81
Understanding Input Wiring Board Layout
82
Using the Terminal Operating Tool to Insert Wires
84
Input Wiring Board Signal Descriptions
85
Connecting Your Communication Cables
87
Encoder Feedback Wiring
90
Serial Communications
91
Data Highway Connection
93
Axislink
94
GMC Turbo System
95
Remote I/O
96
Flex I/O
96
SLC Interface
97
Connecting a GMC and GMC Turbo to a 1394-DIM
99
1394-DIM System Example
99
1394-DIM with 1398-DDM- XXX System Example
100
1394-DIM Configurations
101
Configuration Examples
102
1394-System Module Input Power Wiring When Not Using Axis Modules
104
Understanding DIM Signals
104
Drok
104
Drive Enable Output
105
Analog Output
105
Wiring and Configuring an External Drive to the 1394-DIM
106
Connecting the Remote Drive to the DIM Connector
106
Connecting the Position Feedback Encoder to the Feedback Input
109
Connecting the DIM Ground Wire to the 1394 System Ground
110
Installing the Resolver Feedback Input Plug
110
Wiring Your 1394 Analog Servo System
111
Chapter Objectives
111
Finding Additional Wiring Information for 1394 Systems
111
Understanding Analog Servo Wiring and Connections
111
Input Wiring Board Layout
112
Using the Terminal Operating Tool to Insert Wires
112
Input Wiring Board Signal Descriptions
114
Connecting AQB and Scanport Cables
115
Analog Servo Encoder (a Quad B) Wiring
115
Scanport Adapter
117
Commissioning 1394 GMC and GMC Turbo Systems
119
Chapter Objectives
119
General Startup Precautions
119
Applying Power to the System
119
Setting up Your System Using GML Commander
121
Before You Begin
121
Preparing the System
122
Before You Begin
123
Preparing the System
123
Commissioning Your 1394 Analog Servo System
125
Chapter Objectives
125
General Startup Precautions
125
Setting up Your 1394 Analog Servo System
126
Before You Begin
126
Exiting before You're Finished
126
Continuing from Where You Left off
126
Removing and Re-Applying Power
127
Setting up at the System Level
128
Setting up Analog Test Points
129
Defining Your Motor
129
Defining a Reference Source for Your Axes
130
Defining Analog Velocity
131
Defining Analog Torque
132
Defining Digital Velocity
132
Defining Digital Torque
133
Defining Limits
134
Auto Tuning
135
Before You Perform an Auto Tune
135
Performing the Auto Tune
135
Configuring Your 1394 Analog Servo System
137
Chapter Objectives
137
Where to Look for Other Programming Information
137
Conventions Used in this Chapter
138
Understanding Analog Servo System Parameters
139
1394 Analog Servo Software Diagrams
164
Troubleshooting
167
Chapter Objectives
167
Understanding How to Detect a Problem
168
Understanding System and Axis Module Leds
168
Understanding System Faults
171
Finding GMC Faults
171
Viewing Instantaneous Status
171
Viewing Continuous Status
172
Finding Analog Servo System Faults
173
Finding 9/440 Faults
173
Finding CNC Interface Faults
174
Understanding Analog Servo System Module Faults
176
Understanding Analog Servo System Axis Faults
178
Troubleshooting General System Problems
179
Replacing System and Axis Modules
182
Before You Begin
182
Removing an Axis Module
183
Installing a Replacement Axis Module
184
Removing a System Module
185
Installing a Replacement System Module
186
Replacing System Modules of the same Series
188
Replacing System Modules of a Different Series
188
Completing Connections and Downloading Parameters
188
Replacing the 1394 Shunt Module Fuse
191
Replacing the 1394-SR10A Fuse
191
Replacing the 1394-SR9A, -SR9AF, -SR36A, and -SR36AF Fuse
192
Removing the Fan
194
Installing the New Fan
197
Specifications
199
Chapter Objectives
199
System Specifications
199
Certification
199
System Modules
200
Axis Modules
201
Contact Ratings
201
DC Link Module
202
Drive Interface Module
202
Filters
202
User-Supplied Contactor (M1
203
User-Supplied Line Input Fusing
203
Input Transformer for 24V Control Power
204
User-Supplied 5V Auxiliary Encoder Power Supply
204
Circuit Breakers
204
External Shunt Resistor Kit for 5 and 10 Kw Systems
206
1394 Shunt Module for the 22 Kw System
206
Environmental Specifications
207
Power Dissipation
208
System Modules
208
Axis Modules
208
DC Link Module
209
Drive Interface Module
209
Internal Shunt Resistor for the 5 and 10 Kw System (Standard
209
Communication Specifications
209
Encoder Input Specifications
209
Dedicated Discrete I/O Specifications
210
Serial I/O Specifications
210
DH-485 Specifications
211
Flex I/O Specifications
211
GMC System Specifications
212
Remote I/O Adapter Specifications
213
Axislink Specifications
214
Dimensions
215
Axis Module Dimensions
216
Filter Dimensions
218
External Shunt Dimensions
220
Motor Dimensions
223
Servo Motor Performance Data
230
1326AB Performance Data
230
1326AS Performance Data
231
Interconnect and CE Diagrams
233
Chapter Objectives
233
1394 GMC Interconnections
235
1394 Analog Servo Interconnections
241
1394 CNC Interconnections
244
Thermal Interconnect Diagrams
246
1394 GMC Systems (1394 X -SJT XX -C and -T
247
1394 GMC Systems (1394C-SJT XX -L
251
1394 Analog Servo Systems (1394 X -SJT XX -A
253
Cable Pin-Outs
258
Grounding for 1394 CE Requirements
262
Using the Human Interface Module (HIM)
263
Chapter Objectives
263
The Human Interface Module (HIM
263
Understanding HIM Keys
264
Understanding HIM Operation
266
Understanding HIM Modes
267
Display Mode
267
Program Mode
267
Link Mode
267
Startup Mode
267
Eeprom Mode
267
Search Mode
268
Control Status Mode
268
Password
268
Linking Parameters
268
Using Copy Cat
269
Copying a System's Information
270
Pasting a System's Information
271
Auto Tuning
272
Getting an Overview of HIM Programming
273
Removing the HIM
276
Removing the HIM from the HIM Cradle
276
Disconnecting the HIM from the System Module
276
Setting up the HIM for Hand-Held Use
277
Placing the HIM in the HIM Cradle
278
Catalog Numbers
279
Understanding Catalog Numbers
279
System Modules
280
1394 System Module
280
9/440 System Module (Resolver Based Systems
280
CNC Serial Drive System Module
281
9/440 High Resolution/Absolute CNC System Module
281
Axis Modules
282
External Shunt Modules
282
Shunt Modules for 22 Kw System Modules
282
System Module Cables
283
Control Interface Cables
283
Single Axis Flying Lead Cable
283
Two-Axis Prewired Cable
283
1326AB Servo Motors
284
1326 Shaft Oil Seal Kit for 1326AB Motors
284
Motor Junction Box Kit for 1326AB Motors
285
Feedback Mounting Adapter Kit for 1326AB Motors
285
1326AS Servo Motors
286
1326 Shaft Oil Seal Kit for 1326AS Motors
286
Motor Junction Box Kit for 1326AS Motors
287
Feedback Mounting Adapter Kit for 1326AS Motors
287
1326AH Servo Motors
288
Power and Feedback Cables
289
Motor Power Cables
289
Motor Feedback Cables
290
Encoder Feedback Cables for 1326AB Motors
290
Miscellaneous Accessories
291

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