Table Of Contents - Yamaha VX600ERG Service Manual

CHAPTER 1.
GENERAL INFORMATION
MACHINE IDENTIFICATION ............................ 1-1
FRAME SERIAL NUMBER ......................... 1-1
ENGINE SERIAL NUMBER ....................... 1-1
IMPORTANT INFORMATION .......................... 1-2
PREPARATION FOR REMOVAL AND
DISASSEMBLY .......................................... 1-2
ALL REPLACEMENT PARTS .................... 1-2
GASKETS, OIL SEALS, AND O-RINGS .... 1-3
LOCK WASHERS/PLATES AND COTTER
PINS ........................................................... 1-3
BEARINGS AND OIL SEALS ..................... 1-3
CIRCLIPS ................................................... 1-3
LOCTITE ® ................................................... 1-3
SPECIAL TOOLS ............................................. 1-4
FOR TUNE UP ........................................... 1-4
FOR ENGINE SERVICE ............................ 1-5
FOR POWER TRAIN SERVICE ................. 1-5
FOR CARBURETION SERVICE ................ 1-6
FOR ELECTRICAL SERVICE .................... 1-6
CHAPTER 2.
PERIODIC INSPECTION AND
ADJUSTMENT
INTRODUCTION ............................................... 2-1
PERIODIC MAINTENANCE TABLE ................ 2-1
ENGINE ............................................................ 2-3
SPARK PLUGS .......................................... 2-3
OIL PUMP .................................................. 2-4
FUEL LINE INSPECTION .......................... 2-6
COOLING SYSTEM ................................... 2-6
CARBURETOR SYNCHRONIZATION ..... 2-12
ENGINE IDLE SPEED ADJUSTMENT .... 2-13
THROTTLE CABLE FREE PLAY
ADJUSTMENT ......................................... 2-13
THROTTLE OVERRIDE SYSTEM
(T.O.R.S.) CHECK .................................... 2-14
STARTER (CHOKE) CABLE FREE PLAY
ADJUSTMENT ......................................... 2-15
EXHAUST SYSTEM INSPECTION .......... 2-15
POWER TRAIN ............................................... 2-16
SHEAVE DISTANCE AND OFFSET
ADJUSTMENT ......................................... 2-16
DRIVE V-BELT ......................................... 2-18
ENGAGEMENT SPEED CHECK ............. 2-20
PARKING BRAKE PAD INSPECTION ..... 2-20
PARKING BRAKE ADJUSTMENT ........... 2-21
BRAKE LEVER ADJUSTMENT
(VX600ER/SX600/VT600) ........................ 2-21
BRAKE FLUID LEVEL INSPECTION ....... 2-22
BRAKE PAD INSPECTION ...................... 2-22
BRAKE HOSE INSPECTION ................... 2-23
AIR BLEEDING
(HYDRAULIC BRAKE SYSTEM) ............. 2-23
DRIVE CHAIN .......................................... 2-24
TRACK TENSION ADJUSTMENT ........... 2-27
SLIDE RUNNER INSPECTION ................ 2-29
MAXIMIZING DRIVE TRACK LIFE .......... 2-30
CHASSIS ........................................................ 2-31
SKI/SKI RUNNER ..................................... 2-31
STEERING SYSTEM ............................... 2-32
LUBRICATION ......................................... 2-33
ELECTRICAL ................................................. 2-35
HEADLIGHT BEAM ADJUSTMENT ......... 2-35
BATTERY INSPECTION
(VX600ER/VT600) .................................... 2-36
BATTERY CHARGING
(VX600ER/VT600) .................................... 2-38
FUSE INSPECTION (VX600ER/VT600) .. 2-39
TUNING .......................................................... 2-41
CARBURETOR TUNING .......................... 2-41
CLUTCH ................................................... 2-48
GEAR SELECTION .................................. 2-53
HIGH ALTITUDE TUNING ....................... 2-59
FRONT SUSPENSION ............................. 2-60
REAR SUSPENSION ............................... 2-61
CHAPTER 3.
CHASSIS
STEERING ........................................................ 3-1
VX600ER/SX600/VT600 ............................ 3-1
MM600 ........................................................ 3-2
INSPECTION .............................................. 3-4
INSTALLATION .......................................... 3-5