The Precor P80 treadmill may not be working due to a non-recoverable boot error. If the system fails to initialize properly, it attempts to load backup software. If this process fails twice, a red triangle screen appears, indicating that recovery is not possible and the P80 console must be replaced. Additionally, issues such as network connection problems or disabled system settings could affect functionality.

This answer is automatically generated

manuel

May 31, 2025

Por que Aparece un signo de admiración en la pantalla

James Regener

May 1, 2025

I have a Precor P80 treadmill it powers up just long enough for the display to say use another treadmill, and then the display goes black along with the power indicator.

Summary of Contents for Precor P80

Page 1 Service Manual P80 C O N S O L E 20039-179 R RECOR USTOMER UPPORT © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 1...
Page 3: Table Of Contents
7-Heart Rate Cable Routing ....................17 Mounting the P80 Console ............................18 Initial Configuration Steps ............................. 20 Steps to Perform on Each And Every P80 ........................ 20 Steps that can be Cloned (copied) ..........................20 Section 3 - Operation Verification ..............21 Procedure ....................................
Page 4 Section 9 - Connectivity and Registration ............77 P80 Connectivity ................................77 To view connectivity information: ..................77 P80 Connectivity Set Up and Registration Procedure ..........79 Troubleshooting Procedures ................83 Verifying the Hardware Version ..........................83 Boot Error resulting in Yellow Triangle Being Displayed ..................85 Possible Causes ........................
Page 5 Possible Causes ........................103 Possible Remedies ......................103 Treadmill - Resets to Welcome Screen at Beginning of the “3…2…1…” Countdown ........104 Description ........................... 104 Possible Remedies ......................104 © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 3...
Page 6 Console Installation ......................112 Cable Connections ......................113 Securing the P80 Console ....................116 Replacing the P80 Heart Rate PCA Board ..............116 Procedure ..........................116 Section 12 - Wiring & Block Diagrams .............. 119 Section 13 - Replaceable Parts Identification ..........123 ©...
Page 7: Section 1 - Introduction
Section 1 - Introduction About this Document Warning: This service manual is for use by Precor trained service providers only. If you are not a Precor Trained Servicer, do not attempt to service any Precor products. Call your dealer for service.
Page 9: Section 2 - Verifying Proper Installation
Proper Installation Cables connecting the P80 should be routed in a very specific order and in a very specific path to avoid damage to the cables. This section is a systematic process on how the cables should be routed through the P80 console.
Page 10 Figure 1: TRM Console Support & Cable Routing © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 8...
Page 11: Cable Routing Through The P80 Armor
Cable Routing Through the P80 Armor In the back of the P80 console is a large black steel support, called the Armor. At the bottom of the unit’s mounting plate there is a hook that holds the console in place, leaving your hands free to perform the cable routing steps.
Page 12: 1-Stop Switch Cable Routing
Be sure to get the connector onto the six pins correctly or the treadmill will not work. Figure 3: Stop Cable Routing (Treadmill Only) © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 10...
Page 13: 2-Rf Coax Cable Routing
When connecting to the flexible cable, take care to not damage the cable. Being flexible, it is also fragile and can become damaged if handled roughly. © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 11...
Page 14 If the zip tie is missing, locate one and secure the connection. Be sure to get the zip tie on the connector and not on the cable. Figure 6: Coax Connector Zip Tie © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 12...
Page 15: 3-Ethernet Cable Routing
The Ethernet cable connects to the upper RJ45 type connector. The Ethernet cable will always be black and round. Figure 7: Ethernet Cable Routing © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 13...
Page 16: 4-Data Cable Routing
The Data cable attaches to the lower RJ45 type connector. The data cable will always be grey and flat. Figure 8: Data Cable Routing © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 14...
Page 17: 5-Auto-Stop Cable Routing
The Auto Stop cable (treadmill only) should be routed through the center of the armor, and then through the upper left corner of the weldment. The connector will be a four pin keyed connector. Figure 9: Auto Stop Cable Routing © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 15...
Page 18: 6-Power Cable Routing
The Power cable should be routed through the center of the armor, and then through the upper left corner of the weldment. If the P80 is hardware version 1, It is possible that when you are dressing the cables to pull this connector back inside the weldment.
Page 19: 7-Heart Rate Cable Routing
The Heart Rate cable should be routed through the center of the armor, and then through the upper left corner of the weldment. Route any excess Heart Rate cable into the rectangular center section of the dash assembly. Figure 12: Heart Rate Cable Routing © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 17...
Page 20: Mounting The P80 Console
(part number MCCN025-031) contact Precor. ½ inch screws are too short to provide the proper grounding required by the P80 and ¾ inch are too long and can damage wires. © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law...
Page 21 Figure 14: Console Mounting Screws Tighten the screws fully using a ⁵/₃₂-inch hex wrench. © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 19...
Page 22: Initial Configuration Steps
" on page 77). Steps that can be Cloned (copied) These are the settings that can be set-up on one P80, and then cloned to all the other P80s at that facility. Display and Entertainment Settings  Perform a channel scan, per procedure,...
Page 23: Section 3 - Operation Verification
Section 3 - Operation Verification This section provides a quick method of checking the proper operation of the P80. Proper operation of the P80 should be verified at the end of any maintenance procedure. The following procedure assumes a fully operational console that has been properly installed and connected to video and network sources.
Page 24 • If the P80 is connected to a treadmill, pull the E-stop lanyard and verify that the screen displays "Reset the Treadmill" along with a picture of the E-stop switch in the "UP" position.
Page 25: Operation Verification Checklist
 Audio is present at the headphone jack, and volume is controlled using the volume  buttons.  (Networked P80s only) Preva® net panel displayed, and RSS feeds can load from the internet. © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 23...
Page 27: Section 4 - Accessing The Service Software Menus
Section 4 - Accessing the Service Software Menus Settings Menu The Welcome screen will be the first screen you see when the P80 console boots up. From the Welcome screen, press the Pause key and continue holding it down while you press in ...
Page 28 Changes made to these settings will be saved to the fitness equipment. To select a Setting touch on an item in the Settings menu. See the following Settings Menu Table for a description of each menu item. © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 26...
Page 29 View and/or change the software boot images. These settings Touch active software boot are used during a manual software Reflashing image. update, and for advanced troubleshooting with Precor assistance only. © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 27...
Page 30 - Updating Software " on page 45). Current User The log indicates current user’s Touch Current  Touch BACK to exit. access level. User  Touch BACK to exit Settings. © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 28...
Page 31: About Menu
Figure 19: Settings to About The About menu provides information about hardware and software events and console build configuration. Most of these screens are for informational purposes only and cannot be modified. © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 29...
Page 32 Maximum Heart Maximum amount of time between Information Only beat Interval heartbeats to the Preva® server. MFE MAC (Media Stored in the consoles memory. Set at Information Only © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 30...
Page 33 Machine Type Type of equipment (AMT, RBK, UBK, Information Only EFX, & TRM). Set at factory.  Touch BACK to exit "About" (back to "Settings" menu). © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 31...
Page 34: Equipment Usage Menu
From the "Settings" menu, press "Equipment Usage". The "Equipment Usage" menu will be displayed as below. Figure 20: Settings to Equipment Usage The Equipment Usage settings provide information on Cumulative Equipment usage. See the following P80 Equipment Usage Menu Table. © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 32...
Page 35 Time Last Workout End Date The date of the end of the last workout. Information Only Time  Touch BACK to exit "Equipment Usage" (back to "Settings" menu). © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 33...
Page 36: System Settings Menu
Figure 21: Settings to System Settings Use the System Settings to test your equipment and set parameters that benefit your users and your facility. See the following P80 System Settings Menu Table. © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law...
Page 37 Manage Settings flash drive, or to import settings Settings (Cloning) (on page 69). from a USB flash drive.  Touch BACK to exit "Equipment Usage" (back to "Settings" menu). © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 35...
Page 39: Section 5 - System Tests And Workout Limits
Figure 22: Settings to System Settings to System Tests The systems tests allow you to check specific functions of the equipment. To select a Systems Test touch on an item in the Systems Test menu. See the following P80 Systems Test Menu Table.
Page 40 At maximum stride length the low stride display should read 0 and the high stride display should read 40.  Touch STOP to end the test. Touch BACK to exit to System Tests. © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 38...
Page 41 Glitches incline position number. Dynamic available EFX Only battery voltage to the lift system will be displayed.  Touch STOP to end the test. Touch BACK to Systems Test. © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 39...
Page 42 When the test is complete it will automatically exit to the Systems Test screen. © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 40...
Page 43 ♦ The Odometer will display the total miles recorded at the time of the reset.  Touch BACK to System Tests.  Touch BACK to exit "System Tests" (back to "System Settings" menu). © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 41...
Page 44: P80 Workout Limits
Figure 23: Settings to System Settings to Workout Limits To select a Workout Limit setting, touch on an item in the Workout Limits menu. See the following P80 Workout Limits Menu Table. © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 42...
Page 45 ♦ Medium Medium, or High, a dot will fill the radio UBK only) High button next the selection. ♦ High Touch OK to exit to the Display menu. © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 43...
Page 46 (EFX only) from 1% to 20% Touch OK to exit to the Workout Limits menu.  Touch BACK to exit "Workout Limits" (back to "System Settings" menu). © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 44...
Page 47: Section 6 - Updating Software
Method 1 – The Event Log: Reboot the P80. Once the P80 fully boots to the "Welcome" screen, go into the service access menus and press "ABOUT", then press "EVENT LOG". Look for an entry that begins with "OMAP" and look for the word "Hardware".
Page 48: Acquiring P80 Software From The Precor Ftp Site
From your keyboard press and hold down the Windows key then press the E key. Figure 24: Windows Keyboard Type in ftp://ftp2.precor.com in the address field of the Windows Explorer exactly as it is written, a WWW or http prefix is not needed. Press Enter.
Page 49 Figure 26: FTP site - User Name and Password A successful logon will open the Precor FTP site. Open the file folder labeled P80 Software (a) and then open the file folder labeled, P80 Current without videos (b). The P80 Current without videos folder will contain the P80 software (c).
Page 50 Right click the mouse on the removable disk and select Paste. The Precor folder containing the P80 software will then be copied onto the flash drive device. The P80 software on the flash drive is now ready to download onto the P80 consoles.
Page 51: Installing P80 Software Into The P80 Console
Installing P80 software into the P80 console Note: The P80 stores two images of the software for the purpose of automatic error recovery. It is therefore strongly advised to perform the flash procedure twice in order to ensure that both images are the same software version. In addition, CPA, MFE, and GUI should be running on the same image.
Page 52 (First the CPA, then the MFE, and then the GUI). a) From the "Reflashing" menu, press "CPA Reflashing b) Press "Reboot to Slot A". Figure 32: Settings to Reflashing to CPA Screen c) Press "Restart CPA". © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 50...
Page 53 BACK to return to "Reflashing". e) From the "Reflashing" menu, press "MFE Reflashing". f) Press "Reboot to Slot A". Figure 34: Settings to Reflashing to MFE Screen g) Press "Restart MFE". © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 51...
Page 54 Press "Reboot to Slot A". Figure 36: Settings to Reflashing to GUI Screen k) Press "Restart GUI" and wait for the reboot to complete. The P80 will reboot to the "Welcome"Screen. © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law...
Page 55 Figure 38: USB Drive Port and P80 Settings Screen The P80 software will automatically access the USB Flash Drive files and look for a valid software update. While the USB Flash Drive is being validated, No Available Updates. Once an update file has been identified and validated, Available Updates will be displayed.
Page 56 Touch Install and the P80 console will start the software installation process (this will take some time). Once the P80 finishes copying the files, a message on the screen will instruct you that it is safe to remove the USB Flash Drive device from the P80 USB port. The software installation process can take up to 45 minutes and the console will automatically reboot when it has finished.
Page 57: Section 7 - Display And Entertainment Settings
Figure 39: Settings to System Settings to Display Screens To select a Display Setting, touch on an item in the Display menu, see the following Display Settings Menu Table. © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 55...
Page 58 Figure 40: Display Screen © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 56...
Page 59 GMT + 12 only on software Touch OK to save the selection. Touch version 3.0 or CANCEL to exit without saving the earlier. selection. © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 57...
Page 60 OFF, a dot will fill the radio button. ON/OFF Touch OK to save the selection. Touch CANCEL to exit without saving the selection.  Touch BACK to exit "Display" (back to "System Settings" menu). © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 58...
Page 61: P80 Tv Settings
Figure 41: Settings to System Settings toTV Settings Screens To select a TV Settings setting, touch on an item in the TV Settings menu, see the following TV Settings Menu Table. Figure 42: TV Settings Screen © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 59...
Page 62 Touch on a radio button next to either ON/OFF, a dot will fill the radio button next to the desired ON/OFF selection. Touch OK to save the selection. Touch CANCEL to exit without © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 60...
Page 63 Export Channels to a USB drive, edit (software 3.2 or later) names with the Precor Channel Editor. Save the edited names back to USB drive and then import them into the P80. © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 61...
Page 64: Channel Guide
There are 3 methods for naming the channels: ♦ Direct entry from the P80. ♦ Computer method for P80 consoles running software prior to version 3.2. ♦ Computer method for P80 consoles running software version 3.2 or later. Direct entry from the P80 screen Touch a channel from the channel guide list.
Page 65 Navigate to the "TV settings" menu, as described at the beginning of this "Entertainment Settings" Section. Insert a USB thumb drive into the external USB port located on the top left hand corner of the P80 front panel, just above the screen. Touch "Import/Export Channel Names from the "TV Settings"...
Page 66 "Eject". When the computer displays "safe to remove hardware" remove the USB thumb drive. 10 Insert the USB thumb drive into the P80 USB port, navigate back to the "TV Settings" menu, and select "Import/Export Channel Names.
Page 67 Open the "Precor Channel Editor 1.0". Click on the "Open" button at the top of the program screen, and from the "Precor" folder select the file called channel-guide.json. The channel list will appear in the channel editor window as shown below.
Page 68: To Delete A Channel From The Channel Guide
"Eject". When the computer says "safe to remove hardware" remove the USB thumb drive. 12 Insert the USB thumb drive into the P80 USB port, navigate back to the "TV Settings" menu, and select "Import/Export Channel Names.
Page 71: Section 8 - Cloning Settings
Section 8 - Cloning Settings P80 Manage Settings (Cloning) The only P80 console settings that can be imported and exported through a USB Flash Drive device are: P80 Manage Settings Table Menu Settings ♦ Measurement of Units Display ♦ Standby Mode Delay ♦...
Page 72 ♦ Primary DNS – Manual only Network Settings ♦ Secondary DNS – Manual only ♦ Gateway – Manual only ♦ Netmask – Manual only ♦ Network Type Connectivity ♦ Preva® Server Address © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 70...
Page 73: P80 Cloning Procedure
P80 Cloning Procedure The following procedure will explain how to save existing P80 console settings onto a USB Flash Drive and then import the saved settings into another P80 console. Note: Settings from one P80 console will need to be configured manually and imported to a flash drive device before cloning and exporting to additional P80 consoles.
Page 74 Figure 49: Settings to System Settings to Manage Settings Screens The Manage Settings screen will display two gray inactive USB Flash Drive Icons. Insert the USB Flash Drive into the USB Drive Port of the P80 console. Figure 50: P80 USB Flash Drive Port When the gray inactive Save to USB Flash Drive Icon becomes active and lights up, select Export to USB.
Page 75 Welcome screen. Remove the USB Flash Drive only after the P80 is at the Welcome screen. 12 Move the USB Flash Drive device with the saved settings to a P80 console that you would like to import the saved settings to.
Page 76 13 Access the Manage Settings screen by following the described steps 1 through 6. 14 Insert the USB Flash Drive into the USB Drive Port of the P80 console. 15 Wait for the USB Flash Drive Icons to become active (light up) and then select Import from USB.
Page 77 18 Exit the service mode as described in steps 11. 19 Repeat the described process steps 12 though 16 for any remaining P80 consoles. © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 75...
Page 79: Section 9 - Connectivity And Registration
Section 9 - Connectivity and Registration P80 Connectivity Precor strongly recommends that only a qualified/trained service provider set up and register the P80. These setting provide the following information: ♦ Network Type ♦ Configuration ♦ Status ♦ IP Address ♦ Preva® Server To view connectivity information: From the "Settings"...
Page 80 ♦ Gateway ♦ DNS Primary ♦ DNS Secondary Status Connected –Connected to the network. Not Connected – Not connected to the network IP Address Location-specific Preva® Server na.preva.com © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 78...
Page 81: P80 Connectivity Set Up And Registration Procedure
P80 Connectivity Set Up and Registration Procedure Before you attempt to connect to the Precor Preva® Server, check the status field and ensure that "Connected" is displayed on the "Status" line. If the Status field shows Not Connected, you will need to diagnose your networking issue.
Page 82 Touch on the radio button next to Automatic, and then touch SETTINGS. Figure 58: Connectivity Automatic Screen The P80 will attempt to connect to the network, and when successful will acquire the networking information necessary for registration. If the console was already connected, it will skip straight to the ‘Network Settings’...
Page 83 12 Once a good IP Address is displayed, touch Preva® Server (from the "Connectivity" menu) to enter the web address. 13 Enter na.preva.com by using the on-screen key pad. 14 Touch OK. © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 81...
Page 84 15 A screen will appear stating that the equipment is ready to be set up, touch USER NAME AND PASSWORD. 16 The user name and password will have been provided by Precor prior to installation. Enter the user name using the on-screen keypad, then touch NEXT.
Page 85: Troubleshooting Procedures
Verifying the Hardware Version Since the initial release of the P80 there have been updates in hardware as well as software. Before you begin to troubleshoot, it may be necessary to verify what hardware version is installed. There are 2 methods of determining the hardware version: ©...
Page 86 Method 1 – The Event Log: Reboot the P80. Once the P80 fully boots to the "Welcome" screen, go into the service access menus and press "ABOUT", then press "EVENT LOG". Look for an entry that begins with "OMAP" and look for the word "Hardware"...
Page 87: Boot Error Resulting In Yellow Triangle Being Displayed
When the P80 is powered on there is a small delay of 2.5 minutes caused by the various boards initializing in a specific sequence. If there is a problem with the initialization of any of these, the P80 will attempt to load that software from the backup software location.
Page 88: Boot Error Resulting In Red Triangle Being Displayed
When the P80 is powered on there is a small delay of 2.5 minutes caused by the various boards initializing in a specific sequence. If there is a problem with the initialization of any of these, the P80 will attempt to load that software from the backup software location.
Page 89: Preva Net Panel Icon Not Displayed
Go to "System Settings", press "Connection" and verify the correct configuration (Automatic or Manual), change if necessary and press "OK". Contact Precor for Preva® account activation or assistance. © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 87...
Page 90: Preva Net Panel Displayed But Web Pages And/Or Rss Feeds Do Not Load
Ethernet LEDs flicker, and that the computer can access a web page using the web browser. Go to "System Settings/Connection" and verify the correct configuration (Automatic or Manual), change if necessary and press "OK". Contact Precor for Preva® account activation or assistance. © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 88...
Page 91: Sign-In Button Does Not Appear On The Welcome Screen
"Quickstart" button on the bottom right side of the screen. The "Sign-in" button should be at the bottom center of the screen. Possible Causes Upgrade software to version 3.0 or higher. Possible Remedies Contact Precor for Preva® account activation or assistance. © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 89...
Page 92: Black Screen - Full Console
P80 console to boot up completely. If the P80 console boot up to the Welcome screen was successful, go to step 6. If the P80 console still will not boot to the Welcome screen try the power cycle again up to two times more as needed.
Page 93: Poor Quality Video - Single Unit Only
As above, verify condition and connections of coax cables as well as verify quality of signal to that drop. Verify signal strength with signal meter. Enter the Settings Menu. Select System Settings, then TV Settings. Verify that unit is set for United States. © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 91...
Page 94: Poor Quality Video - All Units
Troubleshoot as above. Signal provider (e.g. Cable Company, Satellite Company, etc.) will need to address this issue. Enter the Settings Menu. Select System Settings, then TV Settings. Verify that unit is set for United States.. See Procedure TV Settings. © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 92...
Page 95: Poor Quality Video - One Channel(S) Or Limited Channels
Rescan channels on that unit. This is less likely to be the problem if the channel is coming in poorly since if the console is looking at the wrong channel number entirely, this should manifest as a black TV screen rather than poor video quality. © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 93...
Page 96: Green Screen
Possible Causes Operation System, kernel crash. Operating System is completely hung up, no error logging is able to occur. Possible Remedies Reboot machine. Upgrade software to latest version. © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 94...
Page 97: Stuttering Channels
Tuner tuned improperly to the channel Possible Remedies Change the channel to a different channel. The skipping will now be gone and the user can change back to the original channel. © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 95...
Page 98: Touch Screen Slow Response
Possible Causes The console is running low on memory. Possible Remedies Reboot the console. This will clear the memory and restore the unit to normal operation. © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 96...
Page 99: Touch Screen Responds Incorrectly To Touch Or Is Unresponsive
If the touch screen has failed entirely, console will need to be replaced. This is not a replaceable part. Screen Calibration Procedure The Welcome screen will be the first screen you see when the P80 console boots up. From the Welcome screen, press the Pause key and continue holding it down while you press in ...
Page 100: Poor Quality Video - One Channel Or Limited Channels
Rescan channels on that unit. This is less likely to be the problem if the channel is coming in poorly since if the console is looking at the wrong channel number entirely, this should manifest as a black TV screen rather than poor video quality. © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 98...
Page 101: Poor Audio Quality - All Channels, Multiple Units
Rescan channels on that unit. This is less likely to be the problem if the channel is coming in poorly since if the console is looking at the wrong channel number entirely, this should manifest as a black TV screen rather than poor video quality. © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 99...
Page 102: Machine Controls Unresponsive
If cable is damaged, console must be replaced; this is not a replaceable part. If machine controls have failed, the entire console will need to be replaced. This is not a replaceable part. © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 100...
Page 103: Message Out Of Service Displayed
Do not disable the Auto Stop sensor in the software. For more trouble shooting information on the Auto Stop feature see Troubleshooting- TRM_ Trouble Shooting the Auto Stop Feature. © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 101...
Page 104: Message Please Reset The Treadmill Displayed
Inspect the connections leading from the stop switch to the console. Ensure that the cables are secure and undamaged. Replace the lower board. Replace the stop switch assembly. © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 102...
Page 105: Unit Reboots Of Its Own Volition
If the power, power supply, and power cabling are all good and securely connected, the console will need to be replaced. © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 103...
Page 106: Treadmill - Resets To Welcome Screen At Beginning Of The "3
Verify that the cable connectors are seated properly and ohm out the cable for continuity. If an open is detected in the cable, replace stop switch cable. Replace the stop switch. © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 104...
Page 107: Usb Flash Drive Not Recognized
USB Flash Drive Not Recognized Description The P80 has failed to recognize the USB flash drive. This could have been discovered during a software update attempt, or during an import or export operation. Possible Causes External USB port PCB failure.
Page 109: Section 11 - Replacement Procedures
It plugs into another cable that leads from behind the armor. The External USB port is mounted on a board that clips into the front port opening. It connects via a USB cable. © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 107...
Page 110: The Main Vented Access Cover & Components
Figure 64: Main Vented Access Cover The DC Power Splitter is used only in earlier hardware revisions of P80 consoles. It splits the power between the TV Tuner and the rest of the console. The TV Tuner USB Cable connects the TV tuner to the top USB port. It is routed behind the mounting plate portion of the armor to avoid getting pinched by the mounting plate.
Page 111: Replacing The P80 Console
When the cover starts to come loose, gently unsnap it from the P80 and set it aside where it will not be scratched. Figure 65: P80 Rear Cover Removal Remove the four flat head 5/8 inch long screws that secure the console to the plate.
Page 112: Disconnecting Cables
Disconnect the coax cable connector from the consoles flexible coax cable connector. Figure 68: Coax Cable Disconnect the Ethernet cable, Data cable, the Power cable, HR cable, Auto Stop cable (Treadmill only), and Stop Switch cable (Treadmill only). © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 110...
Page 113 Figure 69: Disconnecting Cables Figure 70: Auto Stop Cable Routing © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 111...
Page 114: Console Installation
Console Installation In the back of the P80 console there is a large black steel support called the Armor. At the bottom of Armor there is a notch about ¼ inches in depth and about 1½ inches across. Set the console notch over the over the mounting hook.
Page 115: Cable Connections
Route the grey, flat Data cable through the opening in the upper right side of the armor, behind the tuner and connect the Data cable to the lower RJ45 type connector. Figure 73: Cable Connections © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 113...
Page 116 Route the Power cable through the upper left corner of the weldment and connect it to the P80 power connector. Note: Leave the connector on the side of the P80 as shown in below, as it might be necessary to access it for troubleshooting.
Page 117 Figure 76: Auto Stop Cable Routing If applicable, route the Stop Switch cable (Treadmill only) through the bottom right corner of the weldment and connect it to the Stop Switch connector. © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 115...
Page 118: Securing The P80 Console
When the cover starts to come loose, gently unsnap it from the P80 and set it aside where it will not be scratched. © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law...
Page 119 HR PCA into its mounting. Figure 79: P80 Heart Rate PCA Board Replace the rear vent cover. Section 3 - Operation Verification Check operation per procedure, (on page 21) . © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 117...
Page 121: Section 12 - Wiring & Block Diagrams
Six-contact strip, keyed  TV in F-type coaxial  Ethernet (LAN) Eight-contact modular / round / black  cable Data from base unit Eight-contact modular, on flat fray cable  © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 119...
Page 122 Automatic stop sensor (treadmills only) Four-contact strip, keyed  Power Two-contact plug, polarized and latched  Heart rate sensors Four-contact strip, keyed  CSAFE Eight-contact mofular, on flat gray cable  © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 120...
Page 125: Section 13 - Replaceable Parts Identification
Section 13 - Replaceable Parts Identification Figure 81: P80 Top Access Components Figure 82: Main Vented Access Components © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 123...
Page 126 ASSY,CBL,USB 2.0, A MALE/B MALE,BLA PPP000000040010008 ASSY,CBL,1C,20AWG,#8 RING/.110X032 PPP000000300812101 BOARD, CHR & WIRELESS, SALUTRON,100 PPP000000012865003 CABLE P-CLIP,OPEN ENDED,0.375" BUND PPP000000040097006 ASSY,CABLE,COAX,MIL-F-17 M17/94-RG1 PPP000000302400341 LITERATURE KIT, P80 (ALL), EN © Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 124...

Precor P80 Service Manual

Section 1 - Introduction

Section 2 - Verifying Proper Installation

Section 3 - Operation Verification

Section 4 - Accessing the Service Software Menus

Section 5 - System Tests and Workout Limits

Section 6 - Updating Software

Section 7 - Display and Entertainment Settings

Section 8 - Cloning Settings

Section 9 - Connectivity and Registration

Troubleshooting Procedures

Section 11 - Replacement Procedures

Section 12 - Wiring & Block Diagrams

Section 13 - Replaceable Parts Identification

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Summary of Contents for Precor P80

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