Engine Auxiliaries Removal - Volvo Penta D65A MS Workshop Manual

Engine auxiliaries removal and installation
This section explains the procedures and tips for removal and installation of the accessories – the preliminary
process to go through for overhauling the engine.
Preparation
1. Shut off the fuel supply, and disconnect the starting system from the engine.
2. Loosen the drain cocks, on the left rear side of crankcase, and drain coolant.
3. Loosen the oil pan drain plug, and drain engine oil.
Oil capacity: 290 l [76.6 U.S. gals] (Whole engine)
WARNING! Hot engine oil can cause personal injury if it contacts the skin. Be careful when draining the oil.
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Engine Auxiliaries Removal

Removing the belt cover and tension pulley
1. Remove the front belt cover (1) and (2).
2. Loosen the adjusting bolt of the tension pulley
(3), then remove the V-belts.
3. Unscrew each mounting bolt of the tension pul-
ley, then remove the tension pulley.
Removing the expansion tank
1. Remove the right- and left-hand couplings (1),
then disconnect the connection from the thermo-
stats.
2. Unscrew the mounting bolts of the expansion tank
(2), then remove the expansion tank.
3. Remove the tank bracket (3).
Auxiliaries removal
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