Volvo Penta D13 Operator's Manual
  1. Manuals
  2. Brands
  3. Volvo Penta Manuals
  4. Engine
  5. D13 Series
  6. Operator's manual

Volvo Penta D13 Operator's Manual

Hide thumbs Also See for D13:

Advertisement

Table of Contents

OPERATOR'S MANUAL
D13
MCC

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the D13 and is the answer not in the manual?

Questions and answers

Related Manuals for Volvo Penta D13

Summary of Contents for Volvo Penta D13

  • Page 1 OPERATOR’S MANUAL...
  • Page 2 .‫شهرً ا من بعد التسليم‬ /http:// manual.volvopenta.com/coupon Volvo Penta ‫إذا كان الوصول إلى اإلنترنت غير متاح، فالرجاء االتصال بوكيل‬ CALIFORNIA PROPOSITION 65 WARNING Engine exhaust, some of its constituents, and a broad range of engine parts are known to the State of California to cause cancer, birth defects, and other reproductive harm.

  • Page 3: Table Of Contents

    Engine Shutdown ..................21 Fault Handling ................... 23 Fault Code Register .................. 28 In Case of Emergency ................33 Maintenance Schedule ................35 Maintenance ....................38 Storage ....................... 66 Technical Data ................... 68 Alphabetical index ..................73 47706247 09-2015 © AB VOLVO PENTA...

  • Page 4: Foreword

    As owner of a Volvo Penta marine engine, we would also like to welcome you to a worldwide network of dealers and service workshops to assist you with technical advice, service requirements and replacement parts. Please contact your nearest authorized Volvo Penta dealer for assistance.

  • Page 5: Safety Information

    This symbol is used on our products in some cases and refers to important information in the operator’s manual. Make sure that warning and information symbols on the engine are clearly visible and legible. Replace symbols which have been damaged or painted over. 47706247 09-2015 © AB VOLVO PENTA...
  • Page 6 47706247 09-2015 © AB VOLVO PENTA...
  • Page 7 This list can be extended, since the need for safety equipment varies with the type of boat, and where or how it is used etc. We recommend that you ask a regional boat or sea safety organization for more detailed maritime safety information. 47706247 09-2015 © AB VOLVO PENTA...
  • Page 8 Turbocharger unit can cause serious personal injury. Service literature covering more complicated opera- Foreign objects can also be sucked in and cause tions is available from your Volvo Penta dealer. mechanical damage to the unit. Never carry out any work on the engine if you are...
  • Page 9 Chemicals Installing non Volvo Penta components may cause the system to malfunction. Most chemicals such as anti-freeze, rustproofing agent, inhibiting oil, degreasing agent etc. are haz- Service must be done by approved workshops.

  • Page 10: Introduction

    Introduction This Operator's Manual has been prepared to give you the greatest possible benefit from your Volvo Penta marine engine. It contains the information you need to be able to operate and maintain the engine safely and correctly. Please read the Operator's Manual carefully and learn to handle the engine, controls and other equipment in a safe manner before you cast off on your maiden voyage.
  • Page 11 Service on injection pumps, pump settings and nance, to avoid unnecessary environmental impact. injectors must always be done by an authorised Please contact your Volvo Penta dealer if you notice Volvo Penta workshop. any changes such as increased fuel consumption or •...

  • Page 12: Instruments And Controls

    Marine Commercial Control System (MCC) Marine Commercial Control (MCC), is a type-approved control system that monitors your Volvo Penta engine. MCC comprises an marine control unit (MCU), remote panel (RP), shutdown unit (SDU) and a relay card. The MCU is the main system panel and it communi- cates with all of the engine control units.
  • Page 13 The lamp flashes when a new alarm occurs. The lamp shines continuously when an alarm is active and acknowledged. 13 Ackn: acknowledge selection, acknowledge alarm The button is also used to reset the SDU. 47706247 09-2015 © AB VOLVO PENTA...
  • Page 14 Browse with the Page button to the main menu (Main). Browse between windows using the up/down buttons. Measurements 1 Browse with the Page button to the engine data menu (Measurement). P0010306 2 Browse in the engine data menu with the up/down buttons. 47706247 09-2015 © AB VOLVO PENTA...
  • Page 15 Continue to press Enter to see all infor- mation about the event. When all information is shown the first image is P0010302 visible again. Browse in the window using the up/ down buttons. 4 Exit the menu with the Page button. 47706247 09-2015 © AB VOLVO PENTA...
  • Page 16 0 is shown. Press Enter to confirm the selection. 4 Exit the menu by pressing Page. The password gives full access to the MCU. Parame- ters may only be changed by trained personnel. 47706247 09-2015 © AB VOLVO PENTA...
  • Page 17 5 Momentary average fuel consumption 6 Service time (hours until next service) P0012968 Statistical values can be adjusted with PC software (password protected); contact your Volvo Penta dealer. 1. Not standard; adaptation of software required. 47706247 09-2015 © AB VOLVO PENTA...
  • Page 18 The alarm list is not activated while values, parameters and alarm history are being reviewed. For further information on how to handle alarms and take recommended actions, refer to the Fault Handling page 23 chapter. P0010307 Alarm list 47706247 09-2015 © AB VOLVO PENTA...

  • Page 19: Starting

    • Start the engine bay fan, where fitted, and allow it to run for at least four minutes. • Check that there is sufficient fuel for the planned trip. 47706247 09-2015 © AB VOLVO PENTA...
  • Page 20 Monitor running data that is not shown in the main menu: 1 Browse with the Page button to the engine data menu (Measurements). 2 Use the up/down buttons to select the desired engine data. P0010306 47706247 09-2015 © AB VOLVO PENTA...

  • Page 21: Operation

    Take the necessary action; refer to the Fault Handling page 23 section for further information. Alarm notations remain in the alarm list until they have P0010312 been acknowledged and rendered "inactive" (fault remedied). 47706247 09-2015 © AB VOLVO PENTA...
  • Page 22 3 Move the control lever back with a quick, firm move- ment and increase revolutions. IMPORTANT! All engines must be running during maneuvers astern, otherwise there is a risk of water entering the exhaust system on the stopped engine. 47706247 09-2015 © AB VOLVO PENTA...

  • Page 23: Engine Shutdown

    Close the sea cock where fitted. • Take an hour meter reading and carry out preven- tive maintenance according to the maintenance schedule. Turn off the main switch before any long stoppage. • P0005914 47706247 09-2015 © AB VOLVO PENTA...
  • Page 24 Seawater System, Draining page 56 and Maintenance page 52 respectively for more detailed information. Check the charge status of the battery. A poorly- charged battery can freeze and burst. P0005905 47706247 09-2015 © AB VOLVO PENTA...

  • Page 25: Fault Handling

    Affect on engine: Engine is stopped. It is possible to perform emergency shifting, please refer to Emergency Shifting. In emergency situa- tions it is also possible to start the engine with gear engaged after acknowledging the alarm. 47706247 09-2015 © AB VOLVO PENTA...
  • Page 26 ECU AlarmList • Active alarms are indicated by a black back- ground (1) Wrn Sd Syst Fall • Unacknowledged alarms are marked with * (2) • Inactive alarms are displayed without a black background (3) 47706247 09-2015 © AB VOLVO PENTA...
  • Page 27 Primary Batt Secondary Batt Exhaust Temp PS 5 M158 OC 53 FM 5 P0013089 Alarm list and history Abbreviations in alarm list and history Abbreviation Meaning Warning Automatic shutdown Sensor failure General alarm P0010309 47706247 09-2015 © AB VOLVO PENTA...
  • Page 28 A number of symptoms and possible causes of engine malfunctions are described in the table below. Always contact your Volvo Penta dealer if any problems occur that you cannot solve by yourself. NOTICE! Read the safety regulations for care and maintenance in the Safety Information page 6 chapter before work you start work.
  • Page 29 34. Lubricating oil level too high 35. Water entry into engine 36. High back pressure in exhaust system 37. Faulty engine speed sensor 38. Unacknowledged fault codes in the alarm list or ECU alarm list 47706247 09-2015 © AB VOLVO PENTA...

  • Page 30: Fault Code Register

    Check emergency stop button if any. Reset if necessary. Remedy the problem. Reset the system by switching the main switch off and on. Please contact a Volvo Penta workshop if the fault remains. EngCool Temp Wrn Coolant temperature too high. Engine power is reduced.
  • Page 31 Overcurrent protection for the auxiliary supply has tripped. • Check the auxiliary stop connections for short circuits. Reset the system by switching the main switch off and on. Please contact a Volvo Penta workshop if the fault remains. ExtSTOP Active Fls Emergency Stop Switch •...
  • Page 32 Cleaning page 59. • Check the impeller in the seawater pump., Please refer to Impeller, Check and Change page 58. Please contact a Volvo Penta workshop if the fault remains. Sd Gear Oil Press Wrn ECU, Wrn J1587 Critical system fault. Engine shuts down automatically.
  • Page 33 Sd Overspeed SDU Wrn ECU, Wrn J1587 Critical system fault. Engine shuts down automatically. Please contact a Volvo Penta workshop if the fault remains. Secondary Batt Fls Secondary Battery. Poor batteries or charging. Please refer to Battery, Charging page 63 SeaWater Press Wrn Seawater pressure too low.
  • Page 34 Wrn SD System Fail Internal fault in SDU system. Break in wiring to sensor or internal SDU fault. Limited or no shutdown function. Please contact a Volvo Penta workshop if the fault remains. Wrn Underspeed Engine Speed. Engine is emergency stopped.

  • Page 35: In Case Of Emergency

    The gear is in neutral and engine rpm is limited • The engine stops If a fault occurs, confirm any fault alarm and take the necessary measures. Refer to this section and Fault Code Register. 47706247 09-2015 © AB VOLVO PENTA...
  • Page 36 Do not touch the connections during the start attempt: Risk of arcing. Do not bend over any of the batteries either. 5 Turn off the engine. Remove the start cables in the exact opposite order to their connection. 47706247 09-2015 © AB VOLVO PENTA...

  • Page 37: Maintenance Schedule

    Maintenance Schedule Your Volvo Penta engine and its equipment are designed for high reliability and long life. The engines are built to withstand the marine environment, but also to have the smallest possible environmental impact. If the engine and transmission are serviced regularly according to the schedule, these qualities will be retained and unnecessary malfunctions will be avoided.
  • Page 38 Propellershaft seal. (Lubrication of shaft splines) ● Start and warm up engine Engine and transmission, abnormal noises ● Engine and transmission, oil / fuel / water leakage ● 1) Readout if any fault codes and LVD 47706247 09-2015 © AB VOLVO PENTA...
  • Page 39 Every 3000 hours / At least every (month) Wear kit in seawater pump Every 8000 hours / At least every (month) ● Coolant VCS (yellow) 1) Different types of coolant must not be mixed with each other. 47706247 09-2015 © AB VOLVO PENTA...

  • Page 40: Maintenance

    9 Heat exchanger 10 Oil dipstick, engine 11 Oil filler cap, engine 12 Relay 13 Alternator 1 Power Module 2 By-pass filter for engine oil 3 Oil filter 4 Charge air cooler 5 Coolant Pump P0015621 47706247 09-2015 © AB VOLVO PENTA...
  • Page 41 Look especially carefully for oil, fuel and coolant lea- kages, loose bolts, worn or poorly-tensioned drive belts, loose cable connections, damaged electrical cables and hoses. This inspection only takes a few minutes and can prevent serious malfunctions and expensive repairs. 47706247 09-2015 © AB VOLVO PENTA...
  • Page 42 The alternator belts and drive belts have automatic belt tensioners and do not need to be adjusted. Check the condition of the drive belts. Change as nec- essary, refer to Alternator Belt, Change page 42 and Drive Belt, Change page 41. 47706247 09-2015 © AB VOLVO PENTA...
  • Page 43 8 Lift the 1/2" wrench and install the new drive belt. 9 Install the belt guards. 10 Install the fan guard and fan ring round the cool- ing fan. 11 Start the engine and perform a function check. 47706247 09-2015 © AB VOLVO PENTA...
  • Page 44 If you want longer oil change intervals than given in the table Technical Data page 69, the condition of the oil must be checked by the oil manufacturers through reg- ular oil testing. P0002089 47706247 09-2015 © AB VOLVO PENTA...
  • Page 45 Wait a few minutes to allow the oil to run down into the sump. IMPORTANT! Do not fill up above the maximum oil level. Only use a recommended grade of oil, please refer to Technical Data, Lubrication System. P0009747 47706247 09-2015 © AB VOLVO PENTA...
  • Page 46 9 Stop the engine. Wait a few minutes before check- ing the oil level. Top up as needed. Hand the old oil in to a re-cycling station. 47706247 09-2015 © AB VOLVO PENTA...
  • Page 47 Then turn a further 3/4 to 1 turn. 7 Start the engine, run at low idle, and check that no leakage occurs. Check the oil level after the engine has stopped. 47706247 09-2015 © AB VOLVO PENTA...
  • Page 48 Fire hazard. When carrying out work on the fuel system make sure the engine is cold. A fuel spill onto a hot surface or an electrical component can cause a fire. Store fuel soaked rags so that they cannot cause fire. 47706247 09-2015 © AB VOLVO PENTA...
  • Page 49 Tighten the bleeding nipple while fuel is flowing out. P0015712 9 Remove the hose and put the protective cap back on the nipple. 10 Start the engine and check for leakages. 47706247 09-2015 © AB VOLVO PENTA...
  • Page 50 7 Remove the hose and put the protective cap back on the nipple. 8 Repeat the procedure with the other filter. 9 Turn the handle to normal operating position (N). Check for leakages. P0015693 47706247 09-2015 © AB VOLVO PENTA...
  • Page 51 Watch out for rotating components and hot surfaces. 5 Close the bleed nipple. Remove the hose and fit the protective cap to the bleed nipple. 6 Make sure there are no leaks. 47706247 09-2015 © AB VOLVO PENTA...
  • Page 52 Maintenance Fuel pre-filter Volvo Penta fuel pre-filters are supplied in single and double models. Checks The double filter is fitted with a pressure gauge 1 that indicates when it is time to replace the filter cartridges. The filter cartridges must be replaced according to maintenance schedule recommendations, or earlier if the pressure gauge shows a pressure drop of 6–10 in.
  • Page 53 8 Dry up any fuel spills. 9 Replace the other filter in the same way. 10 Open the fuel taps and put the lever in the normal operating position. Check that there are no leaks. 47706247 09-2015 © AB VOLVO PENTA...
  • Page 54 The use of anti-corrosion agents alone is not permitted in Volvo Penta engines. Never use water alone as the coolant. The corrosion protection additives become less effec- tive over time, which means that the coolant must be changed at regular intervals;...
  • Page 55 The coolant must be mixed with distilled, deionized water. The water must fulfil the requirements specified by Volvo Penta; refer to Technical Data page 70. It is extremely important that the system is filled with the correct coolant concentration. Mix in a separate clean vessel before filling the cooling system.
  • Page 56 IMPORTANT! Do not let the engine work under load until the system P0009751 is vented and completely filled. 1 Stop the engine and let it cool. Check the coolant level. 2 Top up. 47706247 09-2015 © AB VOLVO PENTA...
  • Page 57 4 Shut off all drain taps. 5 Collect the old coolant and hand it to a to a re- cycling station P0015637 D13 MH RC 47706247 09-2015 © AB VOLVO PENTA...
  • Page 58 Risk of water entry. Close the seawater cocks before doing any work on the seawater system. An alternative to draining is to keep the engine bay above freezing temperature, by means of a fan heater which is approved for outdoor use. 47706247 09-2015 © AB VOLVO PENTA...
  • Page 59 P0009753 6 Close the drain tap (1 ). 7 Open the sea cock before starting the engine. 8 Check that there are no leaks. 47706247 09-2015 © AB VOLVO PENTA...
  • Page 60 (M8). Screw a stud into the end of the shaft and press the impeller in using a washer and nut. Fit the cover, using a new O-ring. 5 Open the sea cock. IMPORTANT! Always carry a spare impeller on board. 47706247 09-2015 © AB VOLVO PENTA...
  • Page 61 Maintenance Seawater Filter, Check and Cleaning The seawater filter is optional equipment. Volvo Penta offers two different seawater filters. If the water where the boat is operated contains a lot of contamination, weed etc., check the filter more fre- quently than specified in the maintenance schedule.
  • Page 62 If a large amount of coolant flows out of the drain hole, the charge air cooler must be removed and pressure tested. This work must be carried out by an authorized work- shop. P0015707 47706247 09-2015 © AB VOLVO PENTA...
  • Page 63 For the same reason the charging circuits must never be re-connected with the engine running. Electrical Connections Check that electrical connections are dry, free from oxide, and that they are securely tightened. 47706247 09-2015 © AB VOLVO PENTA...
  • Page 64 Top up with distilled water as required. After filling, the battery should be charged for at least 30 minutes by running the engine at idle. Some maintenance-free batteries have special instructions, which must be followed. P0016910 47706247 09-2015 © AB VOLVO PENTA...
  • Page 65 • Special instructions apply to boost charging. Boost charging can shorten battery life, and should there- fore be avoided. P0002111 47706247 09-2015 © AB VOLVO PENTA...
  • Page 66 All equipment con- nected to the auxiliary battery must have separate main switches. For simultaneous charging of two independent battery circuits a separate charging distributor (accessory) should be installed on the standard alternator. 47706247 09-2015 © AB VOLVO PENTA...
  • Page 67 The clamp must never be connected to the engine or in such a way that current can pass through a bearing. IMPORTANT! After finished welding, re-connect the alternator termi- nals before connecting the battery cables. 47706247 09-2015 © AB VOLVO PENTA...

  • Page 68: Storage

    Before the boat is taken out of service for a long period of time, an authorised Volvo Penta workshop should look over the engine and other equipment. Have any faults and deficiencies attended to, so that the equipment is in order, ready for the next start.
  • Page 69 Start the engine (if the boat is in the water) and warm up at a fast idle before loading the engine. Check that no oil, fuel or coolant leakage occurs. • • Check the oil level in the reverse gear. Top up if necessary. 47706247 09-2015 © AB VOLVO PENTA...

  • Page 70: Technical Data

    D13B-E MH (Heat exchanger) Compression ratio 18.5:1 18.5:1 18.5:1 600 (±10) 600 (±10) 600 (±10) Low idle, r/min. 1) According to ISO 8665 2) If needed, the speed can be adjusted within the range 550–800 rpm. 47706247 09-2015 © AB VOLVO PENTA...
  • Page 71 TBN = Total Base Number VDS = Volvo Drain Specification Viscosity Select the viscosity according to the table. The temperature values refer to stable ambient tem- peratures. * SAE 5W/30 refers to synthetic or semi-synthetic oils. 47706247 09-2015 © AB VOLVO PENTA...
  • Page 72 Silica (acc. ASTM D859) <20 mg SiO P0002094 Iron (acc. ASTM D1068) <0.10 ppm Manganese (acc. ASTM D858) <0.05 ppm Conductivity (acc. ASTM D1125) <500 µS/cm Organic content, COD (acc. <15 mg KMnO ISO8467) 47706247 09-2015 © AB VOLVO PENTA...
  • Page 73 = 0.0462 lb/in (1.24 g/cm = 0.0448 lb/in battery recharged at 1.24 g/cm = 0.0448 lb/in (1.20 g/cm = 0.0434 lb/in 1) Applies to batteries with tropical acid. 2) Applies to batteries with tropical acid. 47706247 09-2015 © AB VOLVO PENTA...
  • Page 74 Technical Data Identification Numbers Product designation (1) ........... Product number (2) ........... Serial number (3) ........... P0015924 Chassi ID ........... Serial number ........... P0015685 47706247 09-2015 © AB VOLVO PENTA...

  • Page 75: Alphabetical Index

    Oil Filter/By-pass Filter, Change....... 45 Oil level, checking and topping up......43 Operation Break............22 Seawater Filter, Check and Cleaning......59 Seawater System............56 Seawater System, Draining........56 Settings..............14 Starting the Engine............18 Starting Using Auxiliary Batteries......34 Stop the Engine............21 47706247 09-2015 © AB VOLVO PENTA...
  • Page 77 © 2015 AB VOLVO PENTA Volvo reserves the right to make changes Printed on environmentally friendly paper...

This manual is also suitable for:

D13b mhD13 mh rcD13-300D13-400D13-450D13-500 ... Show all

Table of Contents

Save PDF