Windhager BIOWIN 2 TOUCH Installation Instructions Manual
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Windhager BIOWIN 2 TOUCH Installation Instructions Manual

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INSTALLATION INSTRUCTIONS
BIOWIN 2
TOUCH
FOR USE IN CANADA / USA
www.firetesting.com
EN
PELLET BOILER
09 /2020
094896/02

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Summary of Contents for Windhager BIOWIN 2 TOUCH

  • Page 1 INSTALLATION INSTRUCTIONS BIOWIN 2 TOUCH FOR USE IN CANADA / USA www.firetesting.com PELLET BOILER 09 /2020 094896/02...

  • Page 2: Table Of Contents

    11.13 Cladding cover and insulation ..........................42 11.14 Ash box and cover below the integral fuel hopper ....................43 11.15 Installing the feed and return air hose (BioWIN 2 Touch Premium/Exklusiv only) ..........44 11.16 Cleaning and operating implements .........................45 11.17 Installing the connecting flue pipe .......................... 46...
  • Page 3 Technical data for calculating the flue gas system acc. to EN 13384-1 ..........52 Technical data – General ......................53 Dimensional drawings ........................54 ELECTRIC CIRCUIT DIAGRAMS ..................Basic circuitry – BioWIN 2 Touch ....................56 22.1 Plan E1 ..................................56 22.2 Plan E2 ..................................

  • Page 4: Important Information

    – BioWIN 262 88.4 kBTU/hr (25.9 kW) – BioWIN 332 110.9 kBTU/hr (32.5 kW) The BioWIN 2 Touch system efficiency and the nominal output was measured by a test laboratory using the HHV of the fuel. – BioWIN 152: 64.7 % (119 gal thermal storage included) –...

  • Page 5: Relevant Documents

    Your BioWIN 2 Touch should be installed with a minimum stack height of 16 feet. Providing correct draft as given in the Installation manual.

  • Page 6: Keywords

    Important information 1.2.3 Keywords KEYWORD Meaning DANGER Ignoring the warnings identified by this symbol can lead to serious injuries or death. WARNING Ignoring the warnings identified by this symbol can lead to injury. Ignoring the warnings identified by this symbol can lead to malfunction of or damage to CAUTION the boiler or heating system.

  • Page 7: Liability Exclusion

    (e.g., impairment), then the local regulations should be adhered to in any event and the working instruction should not be carried out; WINDHAGER ZENTRALHEIZUNG GMBH, ÖSTERREICH and WINDHAGER ZENTRALHEIZUNG TECHNIK GmbH, ÖSTERREICH do not accept any liability for any injury to persons or damage to property caused by incorrectly following the instructions and/or violating the local safety regulations! Subject to modifications.
  • Page 8 Monitor the water level monthly and refill to minimum level when necessary. Always keep water container closed with original lid.- Art. no. 007073 - grip plug. See BioWIN 2 Touch operating manual for monitoring and refill procedures. DANGER Risk of fire or explosion.
  • Page 9 Important information DANGER Attention. Risk of fire. Do not vacuum hot ash - may cause fire in vacuum cleaner. Prior to vacuuming ash or dirt, wait until unit has shut down completely and has cooled for at least 2 hours. WARNING Machine starts automatically.
  • Page 10 Important information WARNING Risk of health hazard. Do not connect to an existing boiler/heater system. WARNING Crush hazard. Open the cover of the electronic unit until it is secured in the open position. If not secured, it may fall unex- pectedly.
  • Page 11 Do not alter the equipment or accessories in any way. For use in combination with Windhager BioWIN 2 Touch pellet-fueled central heating boiler/furnace only. Do not use to transport any material other than wood pellet fuel listed on the boiler nameplate or in the boiler manuals.

  • Page 12: Flue

    Important information Flue A properly dimensioned flue is required for the optimal and safe function of this device. The design of the entire flue system must meet local building codes, and all components must meet UL 2523 / UL 103. All relevant data to size a flue properly is listed under“technical data for flue gas calculations.“ Because of the device‘s low minimum flue gas temperature, a moisture and water resistant flue gas system is required.

  • Page 13: Boiler Room/Installation Room

    Important information Boiler room/installation room Important information for the design of the boiler house, fuel store. DANGER Injury The configuration of the entire system must comply with the requirements of regional legislation, local plan- ning, applicable regulations, standards and guidelines. –...

  • Page 14: Initial Commissioning And Operating Instructions

    Storage room, boiler room – plan view Initial commissioning and operating instructions A Windhager representative or one of its partners must commission your new Windhager boiler system. Our representatives will ensure that all systems are thoroughly checked and can provide additional information at the time of commissioning.

  • Page 15: For The Installer

    When delivered, the boiler and integral fuel hopper are covered in a plastic bag and packed inside a stable crate. Clad- ding and installation parts are in separate boxes. Cleaning devices are packed inside the boiler. Fig. 3 BioWIN 2 Touch scope of supply Transport weight including crate/packaging Klassik...

  • Page 16: System

    68 °F / 20 °C. No external return flow temperature increase is required. Exception: Systems with a buffer, in which the buffer is loaded directly from BioWIN 2 Touch with a return hold-up group. The minimum reuired return temperatur is 113 °F (45 °C).

  • Page 17: Operation By Control

    For the installer Operation by control This is only possible with the function module INF F05 W (fitted as standard); the control must fulfil the following demands: – Minimum boiler temperature and start-up relief: The consumer pumps (heating circuit and domestic hot water pumps) may only be switched on at a boiler tempera- ture of more than 122 °F / 50 °C if the burner is on, and will be switched off when the boiler temperature is less than 113 °F / 45 °C.
  • Page 18 Record all treatment measures in a report to document the maintenance work on the boiler and system. CAUTION Material losses If using a buffer, the BioWIN 2 Touch return flow temperature must be increased – see hydraulic diagram in the planning documents.

  • Page 19: Water-Side Resistance (Pressure Loss)

    1000 BioWIN 2 Touch 152–332 1000 10000 Diagram 1 Water-side resistance – BioWIN 2 Touch 152–332 10. Combustion air DANGER Injury The configuration of the entire system must comply with the requirements of regional legislation, applicable regulations, standards and guidelines.

  • Page 20: Installation Sequence

    For the installer 11. Installation sequence 11.1 Parts designations for installation 27 28 29 30 31 1 ... Drain cock 2 ... Integral fuel hopper 3 ... Auger motor 4 ..Rear left side cladding 5 ... Top cladding 6 ..Front cladding 7 ...

  • Page 21: Positioning And Installation

    For the installer 11.2 Positioning and installation It is recommended to transport the boiler and integral fuel hopper to the place of installation inside the crate and by lift truck. If transporting via stairs or similar, the boiler should be secured appropriately. For installation dimensions and weights, see Fig.

  • Page 22: Taking The Boiler Off The Installation Pallet And Transporting It To Where It Is To Be Installed

    For the installer 11.2.2 Taking the boiler off the installation pallet and transporting it to where it is to be installed a) By hand – Fig. 7–Fig. 10. b) With a suitable sack truck and ratchet strap – Fig. 11–Fig. 12. c) with eyelet and crane (not included) –...

  • Page 23: Remove The Desiccant Bags

    For the installer with eyelet and crane (not included) Screw eyelet M12 for the crane hook to the screw connection of the threaded bolt on the heat excanger cover and lift the boiler off the pallet with the crane. DANGER Injury Before using the eye to lift the boiler, remove the integral fuel hopper and the cladding.

  • Page 24: Installation (Observe Minimum Clearances - Section11.5)

    For the installer 11.4 Installation (observe minimum clearances – Section11.5) The boiler can be installed flush to the wall. Before installation, the rear panel has to be removed. You also have to cut into the insulation and seal the flow and return connections – Fig. 19. Note.

  • Page 25: Minimum Clearances For Fire Protection, Cleaning And Full Service

    68.9 in / 1750 mm BioWIN 2 Touch Klassik/Exklusiv-S: 70.9 in / 1800 mm BioWIN 2 Touch Klassik-L/Exklusiv-SL: 72.8 in / 1850 mm Fig. 20 BioWIN 2 Touch Exklusiv/Premium/Exklusiv-S/Klassik – Fig. 21 BioWIN 2 Touch Exklusiv-SL/Klassik-L – view from top view from top...

  • Page 26: Installing The Drain Cock

    42.32 in Fig. 22 BioWIN 2 Touch Exklusiv/Premium/Exklusiv-S/Klassik – Fig. 23 BioWIN 2 Touch Exklusiv-SL/Klassik-L – view from top view from top 11.6 Installing the drain cock „ Remove the handle from the drain cock – Fig. 24. „ Screw the drain cock into the base of the boiler on the left-hand side. The handle must be positioned on the right.

  • Page 27: Moving The Flue Connection To The Rear

    For the installer 11.7 Moving the fl ue connection to the rear On delivery, the flue connection is at the top. The flue connection can be moved to the rear by reassembling induced draught fan. „ Take the insulation off the heat exchanger cover – Fig. 26. „...
  • Page 28 For the installer „ Remove the 4 bolts from the inside of the heat exchanger – Fig. 32. Carefully remove the induced draught fan. CAUTION Material losses Do not damage the seal between the induced draught fan and the boiler. „...

  • Page 29: Installing The Integral Fuel Hopper

    For the installer 11.8 Installing the integral fuel hopper only for 441 lb / 200 kg integral fuel hopper Removing the integral fuel hopper crate 441 lb / 200 kg „ Remove both fastening straps – Fig. 35. „ Remove wooden crate. Caution: The cladding door is loose inside the crate. „...
  • Page 30 For the installer for all integral fuel hopper „ Together with the auger, insert the integral fuel hopper into the auger tube (Fig. 41). Hook into place with the2 hooks (marked yellow) – Fig. 42. Fig. 41 Insert the auger conveyor into bottom of the auger Fig.
  • Page 31 For the installer only for 441 lb / 200 kg integral fuel hopper „ Remove cover from integral fuel hopper by just loosening the 3 screws on each side and then taking out and remo- ving the cover – Fig. 47. Fig.
  • Page 32 For the installer M8x16 M6x12 Fig. 50 Screw the auger motor into place Fig. 51 Mount the gear Fig. 52 Connect the plug for the auger motor and the proximi- ty switch only for 236 lb / 107 kg or with automatic pellet feed integral fuel hopper „...
  • Page 33 For the installer only for 441 lb / 200 kg integral fuel hopper „ Hook the cover back into place and secure by tightening the screws – Fig. 54, Fig. 55. „ Mount pedestal by screwing 3 screws into each side of the base – Fig. 56, Fig. 57. Fig.
  • Page 34 For the installer only for BioWIN 2 Touch Premium/Exklusiv or with automatic pellet feed „ Connect the suction turbine main power plug – Fig. 60. „ Open the cover on the control panel – Fig. 61. „ Route the cable with plug for the upper proximity switch from the integral fuel hopper into the control panel and connect it to plug Y18 –...

  • Page 35: Integral Fuel Hopper Cladding

    For the installer 11.9 Integral fuel hopper cladding only for 236 lb / 107 kg or with automatic pellet feed integral fuel hopper „ Hook the cladding at the rear left into the bayonet locks – Fig. 63, Fig. 64. Fig.
  • Page 36 For the installer „ Carefully insert the cladding, top left, lay the cable from the suction turbine main power plug into the notch and secure cladding with 6 self-tapping screws – Fig. 67. Cable from the suction turbine main power plug Fig.
  • Page 37 For the installer only for 441 lb / 200 kg integral fuel hopper „ Cut through the web at the bottom and the top on the rear left cladding (Fig. 70) and bend the cladding slightly – Fig. 71. „ Hook the rear left cladding into the bayonet locks – Fig. 72, Fig. 73. Fig.
  • Page 38 For the installer CAUTION Material losses „ Carefully insert or position the cladding, top left, to ensure that the integral fuel hopper is not scratched at the front – Fig. 76. „ Carefully insert the cladding at top left and secure it with 6 self-tapping screws – Fig. 77. Fig.

  • Page 39: Aligning The Boiler Horizontally

    For the installer „ Hook the side panel into position at bottom left (Fig. 81) and secure on the inside of the weekly use container with 2 screws – Fig. 82. Fig. 81 Hook bottom le side panel into position Fig.

  • Page 40: Cladding Door And Side Panel

    For the installer 11.11 Cladding door and side panel „ Secure the bottom of the door hinge with 4 self-threading M5x10 TT screws – Fig. 86. „ Leave the door hinge loose at the top as it should be allowed to move and screw on with 2 self-tapping screws – Fig.

  • Page 41: Infowin Touch And Operating Panel

    For the installer „ Hook the top and bottom of the cladding door into the hinges (Fig. 91) and tighten the top door hinge – Fig. 92. „ Screw the side panel to the door hinge with 4 self-tapping screws – Fig. 92. Fig.

  • Page 42: Cladding Cover And Insulation

    For the installer 11.13 Cladding cover and insulation „ If the flue connection is at the top, punch out the cut-out on the cladding cover – Fig. 96. If the flue connection is at the rear, do not punch out. Punch out the cladding cover = flue connection at the top Do not punch out cladding cover = flue connection at the rear „...

  • Page 43: Ash Box And Cover Below The Integral Fuel Hopper

    – Fig. 100. „ – Close the bracket fastener – Fig. 101. „ – Adjust the ash-box foot (BioWIN 2 Touch Exklusiv/Exklusiv-S only) on the boiler – Fig. 102. Tip. The floor underneath the ash box has to be level. Fig. 99 Just hook on the ash box base.

  • Page 44: Installing The Feed And Return Air Hose (Biowin 2 Touch Premium/Exklusiv Only)

    „ Screw the bottom cover for the bottom integral fuel hopper into position with 4 self-tapping screws – Fig. 103. Bottom cover Fig. 103 Install the bottom cover for the integral fuel hopper (BioWIN 2 Touch Klassik/Premium only) 11.15 Installing the feed and return air hose (BioWIN 2 Touch Premium/ Exklusiv only) „...

  • Page 45: Cleaning And Operating Implements

    3 ... Allen key and sponge-rubber holder 4 ..Scraper (only with BioWIN 2 Touch Klassik, Klassik-L and Premium) 5 ... Pellet chute (accessory, not included for BioWIN 2 Touch Premium/Exklusiv only) Fig. 106 Cleaning and operating implements Pellet chute for temporary use only or when manually filling the integral fuel hopper, if auto feed system is not complete.

  • Page 46: Installing The Connecting Flue Pipe

    Always fit flue pipes together with the sleeve pointing upwards (smaller diameter end of stainless steel flue accesso- ry fits exactly onto flue outlet in the BioWIN 2 Touch), so that any condensation flowing back cannot leak out of the flue pipe.
  • Page 47 For the installer Fig. 109 Flue connection at rear – view from front Fig. 110 Flue connection at top – view from front Fig. 111 Flue connection at rear – view from top Fig. 112 Flue connection at top – view from top 1 ...

  • Page 48: For The Electrician

    Cover of safety thermostat auger tube B8.1 Cover of safety thermostat B7.1 Fig. 113 Control panel for BioWIN 2 Touch 152–332 CAUTION Material losses Electrical cables must not touch heating and flue pipes, nor must they come in contact with non-insulated boiler components.

  • Page 49: Connecting The Function Modules

    For connection diagrams for the control system, see the separate function module instructions; for other connection diagrams, see Section 6. Fig. 118 Cable feed-throughs in the cladding of the BioWIN 2 Touch – view from rear 13. Connecting the function modules See the separate instructions for the respective function modules.

  • Page 50: Installing Covers

    For the electrician 15. Installing covers „ Bend the cable feed-throughs inwards on the operating panel, attach the operating panel and secure it with 4 self-tap- ping screws – Fig. 119. „ Stick on the sponge-rubber holder for the Allen key – Fig. 119. „...

  • Page 51: For The Service Technician

    FOR THE SERVICE TECHNICIAN 16. Commissioning and operating instructions The Windhager Customer Service or customer service partner will start the boiler/heater and familiarize the customer with the system operations and cleaning procedures. Start-up and maintenance are part of the guarantee requirements of the "Warranty conditions".

  • Page 52: Technical Data

    EMC emission EN 61000-6-3 19. Technical data for calculating the fl ue gas system acc. to EN 13384-1 BioWIN 152 BioWIN 212 BioWIN 262 BioWIN 332 Formula BioWIN 2 Touch pellet boiler Unit Partial Nominal Partial Nominal Partial Nominal Partial...

  • Page 53: Technical Data - General

    Technical data 20. Technical data – General BioWIN BioWIN BioWIN BioWIN 2 Touch BioWIN 152 Unit Boiler class according to EN 303-5 Negative pressure boiler; non-condensing; Mode of operation of the boiler induced draught fan kBTU 51.2 71.7 88.4 110.9...

  • Page 54: Dimensional Drawings

    1075 mm 42.32 in Height when the pellet integral fuel hopper filling cover is open: 70.9 in (1800 mm) Fig. 125 BioWIN 2 Touch Exklusiv/Premium/Exklusiv-S/Klassik – view from rear KV ..Boiler flow (1" pipe) 130 mm KR ..Boiler return (1" pipe) 5.12 in...
  • Page 55 130 mm 55.98 in / 1422 mm Height when the pellet integral fuel hopper filling cover is open: 72.8 in (1850 mm) Fig. 127 BioWIN 2 Touch Exklusiv-SL/Klassik-L – view from rear KV ..Boiler flow (1" pipe) 5.12 in KR ..

  • Page 56: Electric Circuit Diagrams

    Electric circuit diagrams ELECTRIC CIRCUIT DIAGRAMS 22. Basic circuitry – BioWIN 2 Touch 22.1 Plan E1...

  • Page 57: Plan E2

    Electric circuit diagrams 22.2 Plan E2...

  • Page 58: Plan E3

    Electric circuit diagrams 22.3 Plan E3...

  • Page 59: Plan E4

    Electric circuit diagrams 22.4 Plan E4...

  • Page 60: Connection Diagram - Biowin 2 Touch

    Electric circuit diagrams 23. Connection diagram – BioWIN 2 Touch Two separate cables are needed to connect the changeover unit. – For the limit switches, a 12 V DC cable: min. 3 x AWG 17 (no ground). We recommend using a shielded cable if the cable is longer than 16.4 ft / 5 m...

  • Page 61: Connection Diagram For Pellet Feed With Buried Tank Mixer

    Electric circuit diagrams 24. Connection diagram for pellet feed with buried tank mixer „ Operation with a mixer must be set in the service level – see the InfoWIN Touch operating manual; service level → settings → Type of fuel feed system → Suction turb. with mixer (for buried tank with mixer and for single probe).

  • Page 62: Connection Diagram Function Module Inf F05 W

    Electric circuit diagrams 25. Connection diagram function module INF F05 W INF F05 W -A41.1 max. 6A 095260/00...

  • Page 63: Connection Diagram Function Module Inf F05 S

    Electric circuit diagrams 26. Connection diagram function module INF F05 S INF F05 S -A41.2 max. 6A -H1.1 095260/00...
  • Page 64 IMPRESSUM Media owner, issuer and publisher: Windhager Zentralheizung GmbH, Anton- Windhager-Straße 20, 5201 Seekirchen am Wallersee, Austria, T +43 6212 2341 0, F +43 6212 4228, info@at.windhager.com, Images: Windhager; subject to amendments, printing and layout errors – AWP-vor...

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