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Sanyo VCC-MCH5600P Service Manual

Camera unit (megapixel camera)
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SERVICE MANUAL

Camera Unit

(Megapixel Camera)
CONTENTS
SPECIFICATIONS .............................................3
1. DISASSEMBLY ..............................................4
2. ADJUSTMENT ...............................................8
3. PARTS LIST ................................................16
The components designated by a symbol ( ! ) in this schematic diagram designates components whose value are of
special significance to product safety. Should any component designated by a symbol need to be replaced, use only the
part designated in the Parts List. Do not deviate from the resistance, wattage, and voltage ratings shown.
RoHS
This product does not contain any hazardous substances prohibited by the RoHS Directive.
WARNING
You are requested to use RoHS compliant parts for maintenance or repair.
You are requested to use lead-free solder.
(This product has been manufactured using lead-free solder. Be sure to follow the warning given on page 2 when carrying
out repair work.)
NOTE: 1. Parts order must contain model number, part number, and description.
2. Substitute parts may be supplied as the service parts.
3. N.S.P. : Not available as service parts.
Design and specifications are subject to change without notice.
L5DD2/XE, XE-C1F, XE-C8F, US-Z, US-C1F, US-C8F, C-Z, C-C1F (R)
PRODUCT SAFETY NOTICE
FILE NO.
VCC-MCH5600P
(Product Code : 117 182 00)
(Product Code : 117 252 00)
(Product Code : 117 252 10)
(Europe, U.K.)
VCC-MCH5600
(Product Code : 117 182 01)
(Product Code : 117 252 01)
(Product Code : 117 252 11)
(U.S.A., Canada, Taiwan, Brazil)
VCC-HD5600PC
(Product Code : 117 182 02)
(Product Code : 117 252 02)
(China)
REFERENCE No.SM5310802

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  Summary of Contents for Sanyo VCC-MCH5600P

  • Page 1: Table Of Contents

    FILE NO. SERVICE MANUAL VCC-MCH5600P Camera Unit (Product Code : 117 182 00) (Megapixel Camera) (Product Code : 117 252 00) (Product Code : 117 252 10) (Europe, U.K.) VCC-MCH5600 (Product Code : 117 182 01) (Product Code : 117 252 01) (Product Code : 117 252 11) (U.S.A., Canada, Taiwan, Brazil)
  • Page 2 WARNING CAUTION Do not use solder containing lead. The surface of the camera can be hot during operation, This product has been manufactured using lead-free but it is not a malfunction. When you touch the heated portion of the camera for a solder in order to help preserve the environment.
  • Page 3: Specifications

    Backlight compensation : Multi-spot evaluative metering, center-weighted evaluative metering, masking, face detection Electronic sensitivity boosting : Auto (32 x max) or Off Electronic shutter : 1/25, 1/50, 1/120, 1/250, 1/500, 1/1000, 1/2000, 1/4000, 1/10000 (VCC-MCH5600P, VCC-HD5600PC) Electronic shutter : 1/30, 1/60, 1/100, 1/250, 1/500, 1/1000, 1/2000, 1/4000, 1/10000 (VCC-MCH5600)
  • Page 4: Disassembly

    1. DISASSEMBLY 1-1. REMOVAL OF COVER AND TB-1 BOARD 7. Cover pan left 8. Cover pan right 1. Surface cover 2. Drop-prevention cable 3. Hook 4. Lever lock 5. Two screws 2 x 6 6. Two screws 2 x 6 7.
  • Page 5 1-2. REMOVAL OF SY-1 BOARD 1. Fixer band SG 8. Two screws 2 x 6 15. Two screws 2 x 6 2. Two screws 2 x 6 9. SY-1 board 16. Cover tilt bottom 3. Sheld connector 10. Three screws 2 x 6 17.
  • Page 6 1-4. REMOVAL OF ASSY, MOTOR 1. Two screws 3 x 6 2. Assy,motor step 3. Two screws 3 x 6 4. Two screws 3 x 6 5. Assy,motor step 6. Three screws 2 x 6 When assembling, tighten the screws order. A 7.
  • Page 7 1-5. REMOVAL OF CA-3 BOARD, CA-2 BOARD AND CA-4 BOARD 1. Screw 2 x 3 2. Four screws 2 x 3 3. Screw 2 x 3 4. Screw 2 x 3 5. Holder lens R 6. Holder lens L 7. Spacer CA2 8.
  • Page 8: Adjustment

    3. Double-click on the DscCalDi.exe. Calibration software 4. L5DD2 is selected with Model Code. Chroma meter VJ8-0192 5. EX (VCC-MCH5600P), US (VCC-MCH5600) or C (VCC- Spare lump (pattern box) VJ8-0191 HD5600PC) is selected with Factry Mode. 6. PAL (VCC-MCH5600P, VCC-HD5600PC) or NTSC...
  • Page 9 2-5. Adjustment 9. Click the Execute. 1. Lens Adjustment (Infinity) 10. Click the OK. 11. Select “Infinity Cal.” on the LCD “Test”, and click the “Yes”. 12. Lens infinity adjustment value will appear on the screen. 13. Click the OK. Note:Bar code and QrCode Bar code NO.
  • Page 10 AF_I_MID4: ZIM4 5. Click the “Focus”, and Click the “Yes”. 6. Lens adjustment value will appear on the screen. ZIM4: infinity adjustment value of focus at zoom position middle4 (-165<=ZIM4<=241) 7. Click the OK. AF_I_MID5: ZIM5 ZIM5: infinity adjustment value of focus at zoom position DscCalDi middle5 (-232<=ZIM5<=300) AF_I_MID6: ZIM6...
  • Page 11 Adjustment value determination 3. AWB Adjustment a1<=2610 wc0=128 ± 2, wc1=128 ± 2, wc2<=255 wnc0=128 ± 2, wnc1=128 ± 2, wnc2<=255 0<=g<=255, 0<=o<=255 3100<=ms1<=4500, 600<=ms2<=2000, 2771<=ms3<=4171,2044<=ms4<=3444, 1592<=ms5<=2992, 1109<=ms6<=2509, 1000<=ms7<=2400, 829<=ms8<=2229, 676<=ms9<=2076 0<=s1<=255, 0<=s2<=255, 0<=s3<=255,0<=s4<=255, 0<=s5<=255, 0<=s6<=255, 0<=s7<=255 s1>s2>s3>s4>s5>s6>s7 Adjustment values other than the above are irrelevant. Pattern box 4.
  • Page 12 6. Privacy Masking Adjustment 5. CMOS (CCD) Black Point And White Point Defect Detect Adjustment In Lighted Pattern box Camera Collimator Camera Adjustment location: Privacy Mode of computer screen Measuring location: Computer screen Adjustment location: CCD Black of computer screen Measuring equipment: Collimator Measuring location: Computer screen Adjustment method:...
  • Page 13 7. Gyro Offset Adjustment Adjustment location: EIS Adj of computer screen Measuring location: Computer screen, Privacy mask Measuring equipment: Tele Note: Do not shake the camera while gyro offset is being Privacy Mode adjusted. There is no gyro gain adjustment. Adjustment method: Wide 1.
  • Page 14 8. Privacy Masking Adjustment (Mechanism) 9. Move the lens in the Tele direction with button, and make fine adjustments so that the “+” in the center of the screen is fully aligned with the center of the chart. Use the OSD display at the upper part left of the screen to make fine adjustments to the pan within the range of 40—50 and to the tilt within the range of 15—25.
  • Page 15 2-6. Overwriting firmware from the calibration software Preparation: PC with overwriting firmware copied to the preferred folder in the HD. Data: 3L1xxxxx.BIN (xxxxx: version) Overwriting method: 1. It turns on power. 2. Connect the camera’s USB terminal to the computer’ USB connector.
  • Page 16: Parts List

    3. PARTS LIST LOCATION PARTS NO. DESCRIPTION CABINET & CHASSIS PARTS 5002 613 222 5113 CABINET MAIN-L5DD2 5003 613 220 8611 LEVER LOCK-L5DD2 5004 613 220 8642 SPRING LEVER-L5DD2 5005 613 211 0556 SPACER SHEET 5006 613 212 5079 SPACER-L5BU2/XE 5008 613 211 3656 MOUNTING SAFETY WIRE...
  • Page 17 NJ500 5028 5030 5054 5054 NJ510 NJ550 5006 NJ560 5003 NJ587 NJ520 5004 5017 5002 5006 5006 5004 NJ587 NJ520 5006 NJ550 5039 5005 5039 5003 NJ510 M2001 NJ560 5019 5008 5050 NJ570 NJ540 5009 5052 NJ580 NJ595 L5DD2/XE_CAB1...
  • Page 18: Holder, Cable

    LOCATION PARTS NO. DESCRIPTION 5026 613 220 8543 COVER PAN BOTTOM-L5DD2 5034 613 222 4963 COVER TILT BOTTOM-L5DD2 5036 613 222 4970 COVER TILT TOP-L5DD2 5038 613 220 8604 DEC LENS-L5DD2 5040 613 220 8628 HOLDER CHASSIS B-L5DD2 5042 613 220 8635 HOLDER CHASSIS F-L5DD2 8010 613 220 5061...
  • Page 19 8160 NJ826 NJ827 5036 NJ584 8070 NJ582 NJ827 5026 NJ827 8090 8440 8420 NJ828 NJ829 NJ825 8100 8150 8030 NJ586 5038 5042 8120 NJ821 8430 5034 NJ821 NJ821 NJ816 NJ586 8020 NJ820 5040 8400 8040 NJ819 8040 8050 8050 NJ818 8010 NJ814 NJ814...
  • Page 20 LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION ACCESSORIES & PACKING MATERIALS 6010 613 220 5405 CHASSIS LENS-L5DF2 9001 613 220 8574 COVER SURFACE-L5DD2 6012 613 222 3508 HOLDER LENS L-L5DD2, 9003 411 203 9309 WASHER V 2X6X0.4 EXCEPT VCC-HD5600PC 9005 411 177 9503 SCR S-TPG PAN PCS 1.7X3...
  • Page 21 6012 NJ607 NJ813 NJ607 W1001 NJ609 M1001 NJ603 9000 6015 NJ824 8130 6010 8130 NJ823 NJ609 NJ823 6014 8400 8080 NJ605 NJ822 W1002 8000 L5DD2/XE_CAB3 NJ823 ACCESSORIES 9005 9003 9009 9007 9001 L5DD2/XE_ACCESSORIES...
  • Page 22 ELECTRICAL PARTS Note: 1. Materials of Capacitors and Resistors are abbreviated as follows ; Resistors Capacitors MT-FILM Metallized Film Resistor MT-POLYEST Metallized Polyester Capacitor MT-GLAZE Metallized Glaze Resistor MT-COMPO Metallized Composite Capacitor OXIDE-MT Oxide Metallized Film Resistor TA-SOLID Tantalum Solid Capacitor AL-SOLID Aluminum Solid Capacitor NP-ELECT...
  • Page 23 LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION C1062 303 419 8903 CERAMIC 10U M 6.3V R1050 301 225 8001 MT-GLAZE 330 JA 1/16W C1063 303 338 0309 CERAMIC 0.1U K 10V R1051 301 226 1506 MT-GLAZE 0.000 ZA 1/16W C1064 303 338 0309 CERAMIC...
  • Page 24 LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION R9508 301 226 1506 MT-GLAZE 0.000 ZA 1/16W L8002 945 048 5757 IMPEDANCE,120 OHM P R9510 301 269 3901 MT-GLAZE 4.7K DC 1/16W L8101 645 101 6805 INDUCTOR,10U M R9511 301 269 3901 MT-GLAZE 4.7K DC 1/16W L8102 945 048 5757...
  • Page 25 LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION R7007 301 224 9009 MT-GLAZE 10K JA 1/16W C1404 303 341 7005 CERAMIC 0.068U K 10V R7008 301 224 9009 MT-GLAZE 10K JA 1/16W C1407 303 418 0106 CERAMIC 4.7U K 10V R7009 301 224 9009 MT-GLAZE...
  • Page 26 LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION (INDUCTORS) R4023 301 226 1506 MT-GLAZE 0.000 ZA 1/16W L4001 645 058 0918 INDUCTOR,10U M R4024 301 225 1200 MT-GLAZE 4.7K JA 1/16W L4002 645 068 9000 INDUCTOR,10U K R4026 301 262 1003 MT-GLAZE 33K DC 1/16W L4003...
  • Page 27: Circuit Diagrams & Printed Wiring Boards

    CIRCUIT DIAGRAMS & PRINTED WIRING BOARDS TABLE OF CONTENTS OVERALL WIRING, BLOCK DIAGRAM & CIRCUIT DIAGRAMS Page OVERALL WIRING OVERALL CIRCUIT BLOCK DIAGRAM CA-1 BOARD CMOS IMAGE SENSOR CA-2 BOARD (DM-A) SYSTEM ASIC CA-2 BOARD (DM-B) LENS DRIVER CA-2 BOARD (SY-A) SYSTEM CONTROL CA-3 BOARD (DM-C) DESERIALIZER &...
  • Page 28 NOTES: 1. All resistance values in "OHMS" unless otherwise noted. (K=1,000 ; M=1,000,000) 2. All capacitance values in "µF" unless otherwise noted. p=pico farad ; n=nano farad ; µ ,u or U=micro farad 3. All inductance values in "µH" unless otherwise noted. µ...
  • Page 29: Overall Wiring, Block Diagram & Circuit Diagrams

    OVERALL WIRING, BLOCK DIAGRAM & CIRCUIT DIAGRAMS OVERALL WIRING CA-1 CA-3 TB-1 CA-4 (DM-C) DM-A (PW-A) CN491 RXD_IN CN101 CN701 CN704 TXD_OUT RESET RESET LVDS+ CN494 LVDS- FAN_POWER RESET FAN_GND CN105 FAN_SENS 3.3V(AL) 3.3V(AL) Y(S)_OUT DC24V CN102 HSCON HSCON DC24V TO FAN HSENSE HSENSE...
  • Page 30: Overall Circuit Block Diagram C4

    OVERALL CIRCUIT BLOCK DIAGRAM CA-2 CN102 CN703 CN704 CN403 CN404 ALARM IN/OUT TILT CA-4 CA-3 IC142 Pr, Y, Pb Pr, Y, Pb IC431 IC441 GYRO SENSOR MOTOR DRIVER MOTOR DRIVER (TILT) (PAN) IC710 Pr, Y, Pb VIDEO AMP 5.0V 3.0V 1.8V 1.2V SY-1...
  • Page 31: Board Cmos Image Sensor

    CA-1 BOARD CMOS IMAGE SENSOR CA-1 C1-18203/L5DD2-XE CCDCK VOLTAGE: POWER ON XCLR TGVD TGHD CCDSD L9001 FBMH1608HL601 1608 L9002 FBMH1608HL601 1608 L9003 CN901 FBMH1608HM601 DGND 1608 AFEDN5 AFEDN5 AFEDP5 AFEDP5 AFECKN AFECKN AGND AFECKP AFECKP DGND ADCK DGND CCDEN C9002 CCDCK CCDSD XCLR...
  • Page 32: Board (Dm-A) System Asic

    CA-2 BOARD (DM-A) SYSTEM ASIC R1008 A_VDD1.8 0;1/16Z 1.8V(VDD) TO DM-B A_VDD1.2 L1004 FBMH1608HL600 VDD1.2 1608 A_VDD3 3.3V(AL) TO DM-B, SY-A Q1010 L1003 FBMH1608HL600 UPA650TT-A 1608 AD25 AC25 AL26 AJ17 AE25 AE24 AE14 AA21 AA18 AA17 AA14 AA13 DQS20 DQS21 DQS21 DQS22 DQS22...
  • Page 33 CA-2 BOARD (DM-A) SYSTEM ASIC [UPPER-LEFT] R1008 A_VDD1.8 0;1/16Z 1.8V(VDD) TO DM-B L1004 A_VDD1.2 FBMH1608HL600 VDD1.2 1608 A_VDD3 3.3V(AL) L1003 TO DM-B, SY-A Q1010 FBMH1608HL600 UPA650TT-A 1608 AD25 AC25 AL26 AJ17 AE25 AE24 AE14 AA21 AA18 AA17 AA14 AA13 R1093 33K;1/16J Q1011 2SC4081-R...
  • Page 34 CA-2 BOARD (DM-A) SYSTEM ASIC [UPPER-RIGHT] DQS20 DQS21 DQS21 DQS22 DQS22 DQS23 DQS23 DQS24 DQS24 DQS25 DQS25 DQS26 DQS26 DQS27 DQS27 DQS28 DQS28 DQS29 DQS29 DQS30 DQS30 DQS31 DQS31 DAS0 DAS0 R1032 DDR SDRAM 0;1/16Z DAS1 DAS1 1.8V(VDD) DAS2 IC102 DAS2 K4X51323PG-8GC8 DAS3...
  • Page 35 TO SY-A AFECKN SCKIN0 AFECKP SCKIP0 EV3HB DGND FPI_AD ADCK ADCK LENS_TEMP DGND ZPI_AD CCDEN CCDEN HALL_OUT CA-2 BOARD (DM-A) SYSTEM ASIC [LOWER-LEFT] QEV3HB------N CCDCK CCDCK CLK24M CCDSD CCDSD STATE1 XCLR XCLR STATE2 TGHD TGHD LENS_RESETN 16.0X16.0 TGVD TGVD LENS_EN DGND C1008 LENS_SCLK...
  • Page 36 1.8V(VDD) DQP27 DQP27 IC103 DQ12 DQP28 K4X51323PG-8GC8 DQP28 EV3HB QXXAGB058---N DQP29 DQP29 DQ13 DQP30 DQP30 VDDQ DQP31 DQS31 DQS16 DQP31 DQ31 DQ16 DQ14 C1038 DAP0 0.1;B CA-2 BOARD (DM-A) SYSTEM ASIC [LOWER-RIGHT] DAP0 VSSQ EV3HB------N DAP1 DQS17 DAP1 VDDQ DQ17 DQ15 DQS18 DAP2...
  • Page 37: Board (Dm-B) Lens Driver

    CA-2 BOARD (DM-B) LENS DRIVER DM-B D2-18203/L5DD2-XE VOLTAGE: POWER ON 5.0V(AL) 3.3V(AL) CN951 TO SY-A, DM-A 3.3V(AL) HALL_IN+ HALL_IN+ HALL_OUT+ HALL_OUT+ HALL_IN- HALL_IN- HALL_OUT- HALL_OUT- 1.8V(VDD) TO DM-A N.C.(GND) DRIVE+ R9501 4.3;1/10F DRIVE+ DRIVE+ R9502 DRIVE- DRIVE- 4.3;1/10F DRIVE- LENS_SCLK C4 MCLK DVSS STATE2...
  • Page 38: Board (Sy-A) System Control

    CA-2 BOARD (SY-A) SYSTEM CONTROL R3034 SY-A 0;1/8Z 3.3V(AL) TO DM-A, DM-B ZSREQ Y2-18203/L5DD2-XE VOLTAGE: POWER ON ZBOOT_COMREQ TO DM-A R3043 47K;1/16J R3089 100K;1/16J R3038 47K;1/16J R3040 150K;1/16J C3023 3.3V(AL) DC_IN2 COMREQ A10 BAT_OFF R3056 3.3K;1/16J B9 SREQ SCAN IN2 R3057 3.3K;1/16J A9 HD IN...
  • Page 39: Board (Dm-C) Deserializer & Video Amp

    CA-3 BOARD (DM-C) DESERIALIZER & VIDEO AMP DM-C D3-18203/L5DD2-XE R7024 R7102 0;1/10Z VOLTAGE: POWER ON 4.7K;1/16J R7027 CN702 0;1/10Z IC710 R7104 R7021 C7106 THS7303PWR 47;6.3-T 75;1/16D 4.7K;1/16J QTHS7303PW--P 3216 R7103 C7101 4.7K;1/16J C7107 Q7001 22;4-T 2SD1767-Q 2125 CH.1-INPUTA CH.1-OUTPUT C7102 R7105 C7108 CH.2-INPUTA...
  • Page 40: Board (Pw-A) Power

    CA-3 BOARD (PW-A) POWER L8001 L8002 10;M BLM18PG121SN1 5.0V(AL) TO DM-C IC801 LM3100MHX CN801 FAN+B PGND DC_IN PGND TO DM-C C8008 0.033;B TO FAN C8007 0.01;B F8301 2A32V C8305 L8301 R8311 0;1/16Z VDD1.2 C8306 L8101 L8102 10;M BLM18PG121SN1 22;B 6.3 2125 C8301 0.1;B...
  • Page 41: Board Gyro Sensor

    CA-4 BOARD GYRO SENSOR IC141 CA-4 BU30TA2WNVX QBU30TA2WNVXG R1401 2.2;1/16J VOUT STBY C4-18203/L5DD2-XE A_GND VOLTAGE: POWER ON CN141 A_GND A_GND VSENSE VSENSE DC/DC CONV. HSENSE HSENSE HSCON HSCON 3.3V(AL) C1404 0.068;B C1407 4.7;B 2125 H=0.95 1 2 3 4 TO CA-2 (DM-A) A_GND R1405 470K;1/16D...
  • Page 42: Board System Control & Pan Tilt Motor Driver

    SY-1 BOARD SYSTEM CONTROL & PAN TILT MOTOR DRIVER IC401 XC6201P332MR QXC6201P332MP L4002 10;K VOUT DC/DC CONV. C4013 10;B C4103 10;B C4104 C4004 0.01;B 2125 2125 C4101 0.1;F IC405 IC412 0.01;B TC74VHC14FT TC74VHC14FT QTC74VHC14FTP QTC74VHC14FTP IC413 R4101 TC4053BFT 0;1/16Z QTC4053BFT--P CN401 BUF.
  • Page 43: Board Terminal

    PRINTED WIRING BOARDS (P.W.B.) TB-1 BOARD TERMINAL CA-1 P.W.B. (SIDE A) CN491 CN492 R4902 RXD_IN 0;1/16Z RXD_IN TXD_OUT TXD_OUT R4903 LVDS+ 0;1/16Z LVDS+ LVDS- IC901 LVDS- DC24V L4903 DLP11SN900HL2L DC24V 1AC4B13B0010AA DC24V PWB,CA1 SIDE-A TO SY-1 P_CONT R4901 CN405 0;1/10Z FAN_POWER FAN_GND CN494...
  • Page 44 CA-2 P.W.B. (SIDE A) CA-2 P.W.B. (SIDE B) R1046 R1047 R1045 R1012 CL108 R1060 R1093 CL251 CN103 CN101 CL150 X1102 L1005 R1007 IC106 Q1010 X3001 R1061 CL106 CL101 CL326 CL316 R1019 C1027 CN103 CN101 CL318 X1102 L1003 1AC4B10H2600AB CL305 R1041 R1040 R1039 C1009...
  • Page 45 CA-4 P.W.B. (SIDE A) CA-4 P.W.B. (SIDE B) TB-1 P.W.B. (SIDE A) TB-1 P.W.B. (SIDE B) 1AC4B10H2700BB IC142 PWB,CA4 SIDE-A CN141 R1408 R1406 R1404 PWB,CA4 C1405 R1403 R1402 SIDE-B CL141 IC141 R1401 1AC4B10H2700BB IC141 SY-1 P.W.B. (SIDE A) SY-1 P.W.B. (SIDE B) C4301 IC432...
  • Page 48 SANYO Electric Co., Ltd. Osaka, Japan Nov./’09...

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