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WARNING
Do not use solder containing lead.
This product has been manufactured using lead-free
solder in order to help preserve the environment.
Because of this, be sure to use lead-free solder when
carrying out repair work, and never use solder
containing lead.
Lead-free solder has a melting point that is 30 - 40°C (86 -
104°F) higher than solder containing lead, and moreover it
does not contain lead which attaches easily to other metals.
As a result, it does not melt as easily as solder containing
lead, and soldering will be more difficult even if the
temperature of the soldering iron is increased.
The extra difficulty in soldering means that soldering time
will increase and damage to the components or the circuit
board may easily occur.
Because of this, you should use a soldering iron and
solder that satisfy the following conditions when carrying out
repair work.
Soldering iron
Use a soldering iron which is 70 W or equivalent, and
which lets you adjust the tip temperature up to 450°C
(842°F). It should also have as good temperature recovery
characteristics as possible.
Set the temperature to 350°C (662°F) or less for chip
components, to 380°C (716°F) for lead wires and similar,
and to 420°C (788°F) when installing and removing shield
plates.
The tip of the soldering iron should have a C-cut shape or
a driver shape so that it can contact the circuit board as flat
or in a line as much as possible.
Solder
Use solder with the metal content and composition ratio by
weight given in the table below. Do not use solders which
do not meet these conditions.
Metal content
Tin (Sn)
Composition
96.5%
ratio by weight
Lead-free solder is available for purchase as a service tool.
Use the following part number when ordering:
Part name: Lead-free solder with resin (0.5 mm dia., 500 g)
Part number: VJ8-0270
Silver (Ag)
Copper (Cu)
3.0%
0.5%
Note:
If replacing existing solder containing lead with lead-free
solder in the soldered parts of products that have been
manufactured up until now, remove all of the existing solder
at those parts before applying the lead-free solder.
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Related Manuals for Sanyo VCC-MC800P
Summary of Contents for Sanyo VCC-MC800P
- Page 1 WARNING Do not use solder containing lead. Note: This product has been manufactured using lead-free If replacing existing solder containing lead with lead-free solder in order to help preserve the environment. solder in the soldered parts of products that have been manufactured up until now, remove all of the existing solder Because of this, be sure to use lead-free solder when at those parts before applying the lead-free solder.
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Page 2: Specifications
SPECIFICATIONS Image sensor : 1/4-inch Effective pixels : [VCC-MC800P :752 (H) x 582 (V)] [VCC-MC800 :768 (H) x 494 (V)] Horizontal resolution : Over 520 TV lines Lens : x36 zoom lens, f=3.4 - 122.4 mm (F1.6 - 4.5) Electronic zoom and gearing. Zoom speed setting possible... -
Page 3: Maintenance
1.MAINTENANCE 1.Maintenance Table 2. Checking and clearing the counter values for PAN COUNT and TILT COUNT The following parts can deteriorate and become worn as a result of repeated pan and tilt operations, and this can result When replacing parts, check the PAN COUNT and TILT in problems occurring such as vibration while pan/tilt COUNT values in MTR-COUNT, and at the same time be sure operations are carried out, position errors during sequencing... - Page 4 2. DISASSEMBLY 2-1. REMOVAL OF CABINET, COVER, SY-1 BOARD AND CAMERA MODULE PART 1. DEC cover 2. Four screws 2.6 x 4 3. Cover inner pan 4. Assy wire - CN492 5. Four screws 4 x 8 6. Cabinet main 7.
- Page 5 2-2. REMOVAL OF CA-3 BOARD, CA-2 BOARD, CA-1 BOARD, TB-1 BOARD AND BOARD LOCATION 1. Two screws 2 x 3 5. CA-3 board 2. Two screws 2 x 3 6. FPC - CN207 3. Two screws 2 x 3 7. Two screws 2 x 3 4.
- Page 6 2-3. REMOVAL OF STEPPING MOTOR AND GEAR 1. Three screws 2.6 x 4 2. Holder SY-1 3. Three screws 3 x 6 4. Three screws 3 x 6 5. Spacer slip ring 6. Turn of assy, terminal, slip ring 7. Magnet A red line is the left side (R) 8.
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Page 7: Adjustment Condition
3. ADJUSTMENT 3-3-1. Adjustment parts 3-1. ADJUSTMENT CONDITION 1. Use the 5,100K viewer for the subject. (color temperature : 5500 ± 100 k, luminosity : 1000 ± 100 cd/m ) 2. Set the trigger signal of oscilloscope to VIDEO OUT, and apply H sync unless specified. - Page 8 3-3-2. Computer screen during adjustment Main window dspcctv - DSP Camera Control for Windows95/98/Me/2000 Ver.1.42 Exit Adjustment View Help R V X Z H W I Co AF AG AX AY BC BG BH BU Ready Set up window Setting window CONFIG L5BU Option-Board ON...
- Page 9 3-4. Iris Adjustment 6. Use the “ ” button to select TELE below LENS Y, and Adjustment location: Computer screen check that there is an even amount of space between the Measuring location: Computer screen masking area on the TELE screen and the top, bottom, Adjusting method: left and right edges of the monitor screen.
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Page 10: Video Output
Adjusting method: 1. Adjust with CT252 so that the frequency of TP203 is 17734475 Hz ± 50 Hz (VCC-MC800P) or 14318180 Hz ± VIDEO OUT 50 Hz (VCC-MC800). 2. Adjust with CT202 so that the voltage of TP202 is 7.0 V ±... - Page 11 5. Click the END button. 6. Click the CLOSE button. Note: Do not shake the camera while gyro offset is being adjusted. There is no gyro gain adjustment. 100% VCC-MC800P 100% VCC-MC800 3-12. CCD White Point Defect Detect Adjustment Adjustment location: Computer screen...
- Page 12 MEMO...
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Page 13: Parts List
5001 613 210 9833 DEC COVER 9110 613 212 1934 INST MANUAL,MAIN A4,English, 5002 613 210 9840 CABINET MAIN VCC-MC800P ONLY 5003 613 210 9857 LEVER LOCK 9110 613 212 3716 INST MANUAL,MAIN LT,English, 5004 613 210 9864 SPRING LEVER... - Page 14 CABINET & CHASSIS PARTS 1 5001 5021 5005 NJ520 5021 5004 NJ510 NJ550 NJ560 5006 5003 5007 5017 5006 5016 5002 5007 5006 NJ560 5004 NJ510 5019 5006 5014 5010 5010 NJ520 5003 5010 NJ550 5018 M2001 NJ531 5010 NJ530 5018 NJ531 5010...
- Page 15 ASSY,UNIT,CCD PAL,VCC-MC800P ONLY 9002 613 212 3709 ASSY,UNIT,CCD NTSC,VCC-MC800 ONLY CA-1 613 210 6290 COMPL PWB,CA-1 CA-2 613 211 3052 COMPL PWB,CA-2 F/W,VCC-MC800P ONLY CA-2 613 211 3069 COMPL PWB,CA-2 F/W,VCC-MC800 ONLY CA-3 613 210 6306 COMPL PWB,CA-3 SY-1 613 211 3175...
- Page 16 CABINET & CHASSIS PARTS 2 NJ847 NJ847 NJ847 NJ847 5012 NJ884 NJ884 8120 NJ848 NJ884 NJ830 NJ880 NJ882 NJ888 8740 8810 NJ888 8740 5011 NJ882 8300 5013 8800 NJ840 M1001 NJ888 NJ882 NJ880 NJ870 NJ840 8740 NJ844 8605 NJ882 8740 8605 NJ844 8210...
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Page 17: Electrical Parts
0.1U K 10V Q2001 305 167 0307 TR EMD3 C1316 303 384 6508 CERAMIC 10U K 6.3V Q2004 305 167 0307 TR EMD3,VCC-MC800P ONLY C1319 303 338 0309 CERAMIC 0.1U K 10V Q2101 305 168 4502 TR 2SA2029-R C1321 303 378 5302... - Page 18 303 420 7209 CERAMIC 10U K 10V IC203 309 323 9005 IC TC7S04FU C2020 303 338 0309 CERAMIC 0.1U K 10V,VCC-MC800P ONLY IC205 309 320 9107 IC TC7SU04FU,VCC-MC800P ONLY C2021 303 420 7209 CERAMIC 10U K 10V,VCC-MC800P ONLY IC206 309 323 9005...
- Page 19 303 338 0309 CERAMIC 0.1U K 10V R2207 301 224 9405 MT-GLAZE 1.0M JA 1/16W R2216 301 226 1506 MT-GLAZE 0.000 ZA 1/16W,VCC-MC800P ONLY C2664 303 276 1307 CERAMIC 1000P K 50V C2665 303 338 0309 CERAMIC 0.1U K 10V...
- Page 20 LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION R2670 301 105 7902 MT-GLAZE 0.000 ZA 1/16W C3104 303 215 1108 CERAMIC 390P J 50V R2675 301 226 1506 MT-GLAZE 0.000 ZA 1/16W C3105 303 215 2204 CERAMIC 0.01U K 50V R2677 301 226 1506 MT-GLAZE 0.000 ZA 1/16W...
- Page 21 LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION (CONNECTORS) C4205 403 458 1405 ELECT 220U M 35V CN301 645 088 3286 SOCKET,PWB-PWB 16(N.S.P) C4206 303 155 1800 CERAMIC 0.01U K 25V CN302 645 074 0190 PLUG,SIDE-ZR-SM4 (N.S.P) C4207 303 281 5208 CERAMIC 0.22U Z 16V C4208 303 215 2907...
- Page 22 LOCATION PARTS NO. DESCRIPTION R4309 301 105 7902 MT-GLAZE 0.000 ZA 1/16W R4320 301 105 4505 MT-GLAZE 390 JA 1/16W R4321 301 105 4505 MT-GLAZE 390 JA 1/16W R4350 301 105 0705 MT-GLAZE 100K JA 1/16W R4351 301 105 0705 MT-GLAZE 100K JA 1/16W R4352 301 105 7902...