Maintenance Of Kart; Maintenance Plan - Rotax RM1 Operator's Manual

5. MAINTENANCE OF KART

5.1. MAINTENANCE PLAN

ENGINE
Check oil level in gearbox
Check friction lining of flywheel clutch
regarding wear, replace if needed
Exchange oil in gearbox
Clean exhaust valve and check if moving
freely
Check overflow bottle, empty if needed
Tear-down inspection of engine
(must be conducted by an authorized
ROTAX Service Center)
Clean airfilter, apply oil, replace in case
of visible damage
Visually inspect connections between
engine and carburetor and check fit and
tightness of intake silencer
Visually inspect fuel filter regarding dirt,
replace if needed
Replace fuel filter
Renew damping material in after muffler
of exhaust system
Check fit and tightness of exhaust
Inspect for oil or water on the leakage
bore at the crankcase
Verify a tight fit and non leakage of
radiator hoses and clamps at engine and
radiator
Replace spark plug
Overload clutch inspection
Seite/page 110/132
Operator`s Manual RM1
FREQUENCY
X
X
X
X
X
X
X
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ROTAX KART RM1
NOTES
min. layer thickness:
1,5 mm / 0.06 in.
after first 5 hours of operation,
then after every 50 hours of
operation
X
Inspect following components
and replace if requested:
piston, piston pin and piston
pin bearing, conrod and
conrod bearing, main bearings
X of crankshaft.
use air filter cleaner kit
right after every collision
X
right after every collision
right after every collision
X as requested
Ausgabe/Edition 01/2006