OCTAVIA
♦ Thrust plate MP 3-467
♦ Thrust piece MP 3-468
♦ Sleeve MP 3-474
♦ Drift MP 3-510
♦ Separating device Kukko 17/1
⇒
♦ Puller device, e.g. Kukko 18/1
♦ Internal extractor Kukko 21/7
♦ Countersupport Kukko 22/2
¢ £ ¤ ¥ ¦ § ¨ © ¤ ©
Notes:
♦ Heat inner race of taper roller bearing to
¢
© ¨ ¥ ! ¨ "
100 °C before installing.
♦ Always replace both taper roller bearings.
⇒
♦ If the taper roller bearings, the differential
housing, the gearbox housing and the clutch
¢ £ ¤
# $ ¦ ¤ ¥ # $ ¦ ¥ " ¤ $ " © ¨ ¥ ! ¨ "
housing are replaced, set differential.
5-Speed Manual Gearbox 02J; Repair
Group 39; Setting differential
%
& ! $ ' ( ¨ ! $
¢
♦ Items 24, 25, 26, 27 and 28 apply only to the
service sector.
1
♦ For attaching flange shaft to threaded
¢ £ ¤ ¥ ¦ § ¨ © $ ¦ ¥
piece (item 20)
♦ With hole for conical bolt
♦ Removing and installing
page 39-1
¢ £ ¦ $ § © ¦ #
3
♦ Installed behind flange shaft
) ¨ $ ¤ 0
! ¤ ' ¦ ¥
¢
♦ Fitting location:
Should points toward compression
¢ £ © ' § ! ! ¤ ' ¦ ¥
spring, webs toward conical ring
♦ With slots for meshing with thrust
washer
♦ Fitting location: taper points toward
differential housing
6
♦ Holds conical ring, thrust washer and
compression spring in position when
flange shaft removed
7
8
Edition 11.99
S00.5130.50.20
¢
⇒
¢ £ ¤ ¥ ¥ § ¦ ¥ ©
$ ¦ 1 ¨ $ " ¤ $ #
Final Drive/Differential
¢
9
Differential
♦ With riveted-on final drive gear
♦ Drill off rivet heads for replacing final
¢
drive gear
♦ Attach final drive gear with bolts
10
♦ Pressed onto differential housing
¢
♦ Pull off and press on only if differen-
tial housing is removed
♦ Pulling off
♦ Pressing on
% ¢
11
D
♦ Place onto differential housing before
pressing on inner race as far as stop
¢
1
Inner
♦ Pull off connecting sleeve (item 10)
! ¦
before removing
¢
♦ Pulling off
♦ Pressing on
⇒
13
Outer r
♦ Removing
♦ Inserting
3 ¤ © © # ¦ ¥
¢
1
Inner
♦ Pulling off
♦ Pressing on
¦ " " $ ¥ ¦ ¨ © 1 © ¨ $ ! ¨ "
¢
1
Outer r
♦ Removing
♦ Inserting
¨ © © 2 ¦ " " $ ¥ ¦ ¨ © 1 © ¨ $
¢
16
S
♦ For differential
♦ Determining thickness
¢ & ! $ ¨ 2 2 # ¦ §
5-Speed Manual Gearbox 02J; Repair
Group 39; Setting differential
17
♦ For securing shaft of differential bevel
gears
♦ Removing and installing
18
D
♦ Use MP 3-510 for knocking out
♦ Installing
19
S
♦ Installing
0
! ¤ ' ¦ ¥
⇒
1 ¤ 1 © ¤ 0
⇒
⇒
2 ¤ $
¨ $ ¦ ¥
¨ # $
$ ¨ §
Fig. 7
Fig. 11
⇒
⇒
¨ $ ¦ ¥
¨ §
¨ # $
⇒
⇒
Fig. 14
Fig. 15
¨ # $
¨ $ ¦ ¥
$ ¨ §
⇒
⇒
¨ $ ¦ ¥
¨ §
¨ # $
⇒
of
roller
⇒
Fig. 3
Fig. 4
of t
roller
Fig. 1
Fig. 2
of
roller
Fig. 3
⇒
Fig. 4
of t
roller
Fig. 5
⇒
Fig. 6
⇒
Fig. 13
Fig. 13
39
Fig. 12
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