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INTRODUCTION/PERIODIC MAINTENANCE
EAS00036
PERIODIC CHECKS AND ADJUSTMENTS
INTRODUCTION
This chapter includes all information necessary to perform recommended checks and adjustments. If
followed, these preventive maintenance procedures will ensure more reliable vehicle operation, a
longer service life and reduce the need for costly overhaul work. This information applies to vehicles
already in service as well as to new vehicles that are being prepared for sale. All service technicians
should be familiar with this entire chapter.
PERIODIC MAINTENANCE AND LUBRICATION INTERVALS
NO
NO.
ITEM
ITEM
Fuel lilne
1
*
(See page 3-29)
Fuel filter
2
*
(See page 3-29)
Spark plugs
3
(See page 3-18)
(See page 3-18)
4
*
Valves (See page 3-8)
Air filter element
5
5
(See page 3-27)
V-belt case air filter
6
6
*
*
elements
elements
(See page 3-28)
Front brake
7
7
*
*
(See page 3 36)
(See page 3-36)
(See page 3-37)
Rear brake
8
8
*
*
(See page 3-36)
(See page 3 36)
(See page 3-37)
Brake hose
9
9
*
*
(See page 3-37)
10 *
Wheels (See page 3-47)
11 *
Tires (See page 3-45)
Wheel bearings
12 *
(See page 4-4)
Steering bearings
g
g
13 *
13 *
(See page 3-40)
Chassis fasteners
14 *
(See page 2-21)
Sidestand / centerstand
15
(See page 3-48)
Sidestand switch
16 *
(See page 8-9)
Front fork
17 *
(See page 3-43)
Rear shock absorber
18 *
assembly
(See page 3-49)
Carburetors
19 *
(See page 3-15)
AND LUBRICATION INTERVALS
CHECK OR MAINTENANCE JOB
CHECK OR MAINTENANCE JOB
S Check fuel hoses and vacuum hose for cracks or damage.
S Check condition.
S Check condition.
S Clean and regap.
S Replace.
S Check valve clearance.
S Adjust.
S Clean.
S Replace.
S Clean.
S Replace.
S Check operation, fluid level and vehicle for fluid leakage.
S Repalce brake pads.
S Check operation, fluid level and vehicle for fluid leakage.
S Replace brake pads.
S Check for cracks or damage.
S Replace.
S Check runout and for damage.
S Check tread depth and for damage.
S Replace if necessary.
S Check air pressure.
S Correct if necessary.
S Check bearing for looseness or damage.
S Check bearing play and steering for roughness.
S Lubricate with lithium-soap-based grease.
S Make sure that all nuts, bolts and screws are properly
tightened.
S Check operation.
S Lubricate.
S Check operation.
S Check operation and for oil leakage.
S Check operation and shock absorber for oil leakage.
S Lubricate the pivoting points with lithium-soap-based
grease.
S Adjust engine idling speed and synchronization.
ODOMETER READING ( 1,000 km)
1
p
p
p
p
p
3-1
CHK
ADJ
ANNUAL
CHECK
10
20
30
40
p
p
p
p
p
p
p
p
p
p
Every 40,000 km
p
p
p
p
p
p
p
p
p
p
p
p
Whenever worn to the limit
p
p
p
p
Whenever worn to the limit
p
p
p
p
Every 4 years
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
Every 20,000 km
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
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