Rear Caliper Service; Caliper Exploded View; Caliper Removal - Polaris 2008 RZR Service Manual

BRAKES

REAR CALIPER SERVICE

Caliper Exploded View

47 in. lbs.
(5.3 Nm)
I
K
A. Brake Pad
B. Mount Bracket
C. Piston
D. Caliper Assy.
E. Square Ring (thick)
F. Square Ring (thin)
G. Boot, Pin Bushing
H. Boot, Pin Seal
I. Bleeder Screw
K. Set Screw

Caliper Removal

1. Elevate and safely support the rear of the vehicle.
CAUTION
Use care when supporting vehicle so that it does not
tip or fall. Severe injury may occur.
2. Remove the (4) wheel nuts and rear wheel.
3. Clean caliper area before removal.
4. Place a container below the caliper to catch the brake fluid
when removing the line. Remove brake line from caliper.
9.16
H
E
F
Remove
Brake Line
D
G
C
B
5. Loosen the brake pad adjustment set screw to allow brake
pad removal after the caliper is removed.
6. Remove the two caliper mounting bolts and remove the
caliper.
Apply Polaris DOT 4 Brake Fluid
to Component
Apply Polaris All Purpose
Grease
A
Remove