Torques / Specifications; Shift Lever; Removal; Installation - Polaris 2008 RZR Service Manual

TRANSMISSION

TORQUES / SPECIFICATIONS

Maintain and check/change these items in accordance with the
maintenance schedule in Chapter 2 or during service repairs.
ITEM
Transmission Fill Plugs
Transmission Drain /
Level Plugs
Transmission Case
Screws
Shift Lever Screw
Detent Sleeve Screw
Detent Adjustment Screw
Drain Plugs / Check Plug
Speed Sensor Screw
Position Sensor Screw
Park Flange Screws
Transmission Isolator
Mounting Screws
Transmission Lubricant
Capacity
Transfer Case Lubricant
Capacity
Rear Carrier Lubricant
Capacity
8.2
TORQUE VALUE
40-50 ft. lbs.(54-67 Nm)
30-45 in. lbs.(0.2-0.3 Nm)
23-27 ft. lbs. (31-36 Nm)
15-20 ft. lbs. (20-27 Nm)
40-45 ft. lbs.(54-61 Nm)
23-27 ft. lbs. (31-36 Nm)
30-45 in. lbs.(0.2-0.3 Nm)
130-155 in. lbs.(0.9-1.09 Nm)
25-40 in. lbs.(0.17-0.28 Nm)
130-155 in. lbs.(0.9-1.09 Nm)
23-27 ft. lbs. (31-36 Nm)
AGL PN 2873602
24 oz. (710 ml)
AGL PN 2873602
14 oz. (414 ml)
ADF PN 2871653
18 oz. (532 ml)

SHIFT LEVER

Removal

1. Pry the shift lever cover using a suitable tool and remove
the screw. Pull knob off the shifter.
2. Refer to Chapter 5 for console cover removal.
3. Disconnect cable from shifter.
4. Remove the clip attaching the gear selector to the machine
frame.
5. Lift the gear shift selector out of mounting bracket and
away from frame.

Installation

1. Perform the steps in reverse order to install the gear shift
selector. (shifter, cable, console, shift knob)
2. Tighten the shift cable nut to specification.
Shift Cable Nut Torque:
130-155 in. lbs. (14.7-17.5 Nm)
= T