Polaris 2008 RZR Service Manual page 235

8. After removing the cover, remove the intermediate shaft
bearing cup and shims from the cover. Bearing cup is a
slip-fit. Note and record the number and thickness of shims
and set aside. Also note the two alignment dowels (circle)
in the cover for installation.
NOTE: Record the number and thickness of shims
for reassembly.
9. Disassemble the cover as required, replacing components
that are failed or worn. Check bearings for wear or damage
and replace as needed using a press and standard bearing
removal tools. Discard removed bearings as they become
damaged by the removal process.
10. Remove the intermediate pinion shaft assembly from the
housing. Check bearings and gear teeth for wear or damage
and replace as needed. The shaft can be disassembled as
shown using a press and standard bearing removal tools.
11. Disassemble the output pinion shaft assembly by removing
the retaining screws on the bearing cup/bracket assembly.
Replace the output shaft seal. The output pinion shaft can
be disassembled as shown using a press and standard
bearing removal tools.
12. Output shaft bearing cup is a slip-fit. Remove, note and
record the number and thickness of shims and set aside.
Note the alignment dowels (circled) in the cover for
installation.
TRANSMISSION
x 3
8.5
8