Polaris 2008 RZR Service Manual page 247

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13. Install the reverse idler lower washer, needle bearing, gear,
upper washer and snap ring onto the idler shaft of the
transmission case half.
14. Install a new shaft bearing (if required).
15. Install the park flange and torque the (5) screws to
specification.
Park Flange Screws:
130-155 in. lbs. (14.6-17.5 Nm)
= T
16. Install the reverse clutch/gear assembly onto the park
flange. Note the orientation of the (2) thrust washers (top /
bottom of gear assembly), and needle bearing. Complete
the assembly by aligning the roll pin holes and tapping the
roll pins through the retaining plate and into the reverse gear
using a brass punch.
17. Install the input shaft seal and verify it is fully seated. Install
the intermediate shaft seal (circled) flush or slightly below
the case. Apply lubricant to both seal lips.
TRANSMISSION
8.17
8

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Rzr 800 20082008 ranger rzr

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