Gearcase Installation - Polaris 2008 RZR Service Manual

4. Install the shim(s) previously removed onto the appropriate
sides of the axle spool. Install the bearings. The bearings
are a slip-fit and will slide onto the axle spool.
5. Install the ring gear/axle spool assembly into the housing.
6. Install the gearcase cover. Verify the o-ring is in position.
Install the cover screws onto the rear gearcase. Torque to
specification.
Cover Screw Torque:
23-27 ft. lbs. (31-37 Nm)
= T

Gearcase Installation

1. Install the rear gearcase by reversing the procedure listed
under "REAR GEARCASE - Gearcase Removal" at the
beginning of this section.
IMPORTANT: When reinstalling the transmission to
rear gearcase mount bracket, it is extremely important
to torque all (7) fasteners to specification. Refer to the
"Installation" procedure listed on page 4.15.
NOTE: Special tool (PA-48873) will be required to
torque the mounting bracket fasteners when the
transmission and rear gearcase are installed in the
vehicle. Refer to the "Installation" procedure listed
on page 4.15.
Special Tool
PA-48873
2. Add Polaris ATV Angle Drive Fluid to rear gearcase. Refer
to maintenance information in Chapter 2 for more details.
Torque drain and fill plugs to specification.
Rear Gearcase Capacity:
18 fl. oz. (532 ml)
or to bottom of fill plug hole threads
See Chapter 2
Drain / Fill Plug Torque:
Drain Plug - 30-45 in.lbs. (3-5 Nm)
Fill Plug - 40 ft.lbs. (54 Nm)
FINAL DRIVE
=
= T
7.33
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