Polaris 2008 RZR Service Manual page 212

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FINAL DRIVE
5.
Carefully install the rollers into the roll cage assembly
while installing the assembly into the clutch housing.
IMPORTANT: To ensure gearcase is assembled
properly,
assemble
starting with the cover plate and build upward.
6.
Install a new O-ring on the cover plate assembly.
NOTE: Be sure the square O-ring is placed flat on
the cover surface.
If the O-ring is twisted fluid
leakage may occur.
7.
Carefully install the LH output hub assembly with the thrust
bearing into the cover plate. Take care not to damage the
new cover plate seal while installing the output hub.
Thrust
Plate
8.
Place the thrust plate onto the adjuster button located in the
cover plate assembly using a light film of grease to hold it
in place.
7.18
the
gearcase
components
LH Hub
9.
Install the RH output hub into the clutch housing assembly.
Clutch
Housing
10. While holding the hub in the clutch housing, flip the clutch
housing over and install the armature plate. Engage the tabs
into the slots in the roll cage
NOTE: Be sure armature plate tabs are placed into
the slots on roll cage (see reference photo).
11. While holding the hub in the clutch housing and the
armature plate in the roll cage, flip the clutch housing
assembly over and set it on the cover plate.
NOTE: Be sure to hold armature plate in place until
the housing is completely resting on the cover plate.
RH Hub
assembly.
Armature
Plate

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Rzr 800 20082008 ranger rzr

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