Polaris 2008 RZR Service Manual page 246

TRANSMISSION
11. Install the outer sleeve screws and inner shift detent screws,
springs, and balls from each side of the shift housing. Use
new o-rings anytime these screws are removed. Torque the
outer sleeve screws to specification. TURN INNER
DETENT SCREWS ONLY UNTIL LIGHT SHIFTING
RESISTANCE IS FELT AT THIS TIME. PLACE THE
TRANSMISSION IN NEUTRAL.
NOTE: The clutch yoke side uses the short, "black"
detent screw and the gear selector side detent uses
the longer, "silver" detent screw.
Detent (outer) Sleeve Screws:
40-45 ft. lbs. (54-61 Nm)
8.16
T
T
= T
With the transmission in neutral, lubricate and install the thrust
washer, drum gear, plate, springs, pins and the shift position
sensor/o-ring assembly into the shift housing. Verify the shift
drum pins are aligned as shown with the transmission in neutral.
Torque the retaining screws to specification.
T
Apply Lubricant to shift drum components
Neutral
Shift Position Sensor Screws:
25-40 in. lbs. (2.8-4.5 Nm)
12. Complete shift detent screw installation. Torque the inner
screws to specification.
Shift Detent (inner) Screws:
23-27 ft. lbs. (31-36.6 Nm)
=
P
R
H
N
L
= T
= T