Polaris 2008 RZR Service Manual page 203

5. Install the upper pinch bolt and torque to 17 ft. lbs. (23 Nm).
17 ft. lbs.
(23 Nm)
Pinch Bolt Torque:
17 ft. lbs. (23 Nm)
6. Apply grease to drive shaft axle splines.
7. Install front wheel hub assembly, cone washers, and hand
tighten the castle nut. Install washers with domed side out.
Cone Washers
Wheel
Hub
Torque wheel hub nut to 80 ft. lbs. (108 Nm) and install a NEW
cotter pin. Tighten nut slightly if necessary to align cotter pin
holes.
80 ft. lbs.
(108 Nm)
= T
Out
NEW Cotter Pin
Wheel Hub Castle Nut Torque:
80 ft. lbs. (108 Nm)
Install brake caliper mounting bolts and torque to 30 ft. lbs.
(40 Nm).
Front Caliper Mounting Bolt Torque:
30 ft. lbs. (40 Nm)
CAUTION
New bolts have a pre-applied locking agent
which is destroyed upon removal. Always use
new brake caliper mounting bolts
upon assembly.
8. Install wheel and (4) wheel nuts. Torque wheel nuts to
specification.
Wheel Nut Torque:
Steel Wheels: 27 ft. lbs. (37 Nm)
Aluminum Wheels: 90 ft. lbs. (122 Nm)
9. Rotate wheel and check for smooth operation. Bend both
ends of cotter pin around end of spindle in different
directions.
FINAL DRIVE
= T
30 ft. lbs.
(40 Nm)
= T
= T
7.9
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