Polaris A12MH46AX Service Manual page 241

2. Apply Loctiteä 609 evenly to bushing bore inside
moveable sheave.
3. Set bushing in place on sheave.
4. Insert installation puller tool (Item A/B) with "A" side
down, into center of bushing.
NOTE: 700 EFI Clutch - Use Bushing Tool PA-
47336.
5. With towers pointing upward, slide sheave, bushing
and tool onto puller rod.
6. Install nut on puller rod and hand tighten. Turn barrel
to apply additional tension if needed.
7. Turn sheave counterclockwise, making sure bushing
is drawn straight into bore. Continue until bushing is
seated.
8. Remove nut from puller rod and set aside.
9. Remove sheave from puller.
10. Remove installation tool.
Cover Bushing Removal
1. Install main adapter (Item 8) on puller.
Removal Tool
(3)
Main
Adapter (8)
2. Install adapter reducer (Item 9).
3. From outside of clutch cover, insert removal tool (Item
3) into cover bushing.
4. With inside of cover toward vise, slide cover onto
puller.
5. Install nut onto puller rod and hand tighten. Turn puller
barrel to increase tension as needed.
6. Turn clutch cover counterclockwise on puller rod until
bushing is removed and cover comes free.
Nut (C)
Adapter Reducer
(9)
Piston Pin
Puller
9923412 - 2012 Sportsman 400/500 and EFI Tractor Service Manual
© Copyright 2011 Polaris Sales Inc.
7. Remove nut from puller rod and set aside.
8. Remove bushing and bushing removal tool from
puller. Discard bushing.
Cover Bushing Installation
1. Apply Loctiteä 609 evenly to bushing bore in cover.
2. Working from inside of cover, insert new bushing and
bushing installation tool into center of clutch cover.
3. With main adapter on puller, insert cover onto puller
rod, placing outside of cover toward vise.
4. Install nut on rod and hand tighten. Turn puller barrel
to apply more tension if needed.
5. Turn clutch cover counterclockwise on puller rod until
bushing is seated.
6. Remove nut from puller rod. Take installation tool and
clutch cover off rod.
CLUTCHING
6
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