Periodic Inspections And Adjustments; Introduction; Periodic Maintenance/Lubrication Intervals - Yamaha TW125 1999 Service Manual

PERIODIC MAINTENANCE/LUBRICATION INTERVALS

EAS00036

PERIODIC INSPECTIONS AND ADJUSTMENTS

INTRODUCTION

This chapter includes all information necessary to perform recommended inspections and adjust-
ments. These preventive maintenance procedures, if followed, will ensure more reliable vehicle opera-
tion and a longer service life. The need for costly overhaul work will be greatly reduced. This informa-
tion applies to vehicles already in service as well as to new vehicles that are being prepared for sale. All
service technicians should be familiar with this entire chapter.
EAS00037
PERIODIC MAINTENANCE/LUBRICATION INTERVALS
No ITEM
1 *
Fuel line
2
Spark plugs
3
*
Valves
4
Air filter
5 *
Battery
6
Clutch
7 * Front brake
8 *
Rear brake
9 * Wheels
10 * Tires
11 *
Wheel bearings
12 *
Swingarm
13
Drive chain
14 *
Steering bearings
ROUTINE
S Check fuel hoses for cracks or damage.
S Replace if necessary.
S Check condition.
S Clean, regap or replace if necessary.
S Check valve clearance.
S Adjust if necessary.
S Clean or replace if necessary.
S Check electrolyte level and specific gravity.
S Correct or recharge if necessary.
S Make sure that the breather hose is properly routed.
S Check operation.
S Adjust or replace cable.
S Check operation, fluid level and vehicle for fluid leakage.
(See NOTE)
S Correct accordingly.
S Replace brake pads if necessary.
S Check operation.
S Adjust cable and replace brake shoes if necessary.
S Check balance, runout spoke tightness and for damage.
S Tighten spokes and rebalance,replace if necessary.
S Check tread depth and for damage.
S Replace if necessary.
S Check air pressure.
S Correct if necessary.
S Check bearing for looseness or damage.
S Replace if necessary.
S Check Swingarm pivoting point for play.
S Correct if necessary.
S Lubricate with lithium soap base grease.
S Check chain slack.
S Adjust if necessary. Make sure that the rear wheel is properly
aligned.
S Clean and lubricate.
S Check bearing play and steering for roughness.
S Correct accordingly.
S Lubricate with lithium soap base grease every 24,000 km or
24 months (whichever comes first).
INTRODUCTION/
1,000 KM
3-1
CHK
ADJ
EVERY
BRAKE- BRAKE
6,000 km
IN
or
12 months
6 months
Every 500 km and after washing the
motorcycle or riding in rain
12,000 km
or