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Welcome to the Yamaha world of motorcycling! As the owner of the TDM900X, you are benefiting from Yamaha’s vast experience and newest technology regarding the de- sign and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
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This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
TABLE OF CONTENTS SAFETY INFORMATION ....1-1 Ignition circuit cut-off system ..3-18 Cast wheels ........6-19 Location of important labels .....1-5 Adjusting the clutch lever free PRE-OPERATION CHECKS ....4-1 play ..........6-20 DESCRIPTION ........2-1 Pre-operation check list ....4-2 Adjusting the rear brake light Left view ...........2-1 switch .........
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TABLE OF CONTENTS Replacing a turn signal light bulb ..6-32 Replacing the auxiliary light bulb ...6-33 Supporting the motorcycle .....6-34 Front wheel ........6-34 Rear wheel ........6-36 Troubleshooting ......6-37 Troubleshooting charts ....6-38 MOTORCYCLE CARE AND STORAGE ...........7-1 Matte color caution ......7-1 Care ..........7-1 Storage ..........7-3 SPECIFICATIONS ......8-1...
SAFETY INFORMATION EAU10281 TIONS. see you. Avoid riding in another motorist’s blind spot. MOTORCYCLES SINGLE Safe riding Many accidents involve inexperi- TRACK VEHICLES. THEIR SAFE Always make pre-operation enced operators. In fact, many op- USE AND OPERATION ARE DEPEN- checks. Careful checks may help erators who have been involved in DENT UPON THE USE OF PROPER prevent an accident.
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Modifications made to this motorcycle Always signal before turning or cle accidents are the result of head in- not approved by Yamaha, or the re- changing lanes. Make sure that juries. The use of a safety helmet is the moval of original equipment, may ren- other motorists can see you.
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SAFETY INFORMATION been specifically designed for use on front fork area, they must be as Maximum load: this motorcycle. Since Yamaha cannot lightweight as possible and 201 kg (443 lb) test all other accessories that may be should be kept to a minimum.
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SAFETY INFORMATION Gasoline and exhaust gas Do not park the motorcycle on a GASOLINE IS HIGHLY FLAMMA- slope or soft ground, otherwise it BLE: may fall over. Always turn the engine off when Do not park the motorcycle near refueling. a flammable source, (e.g., a ker- Take care not to spill any gaso- osene heater, or near an open...
SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle.
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SAFETY INFORMATION Before you operate this vehicle, read the owner’s manual. Prima di usare il veicolo, leggete il manuale di istruzioni. Cold tire normal pressure should be set Lire le manuel du propri étaire avant d ’utiliser ce v éhicule. as follows.
Do not expose any key to exces- the vehicle along with all three keys to sively high temperatures. a Yamaha dealer to have them re-reg- Do not place any key close to istered. Do not use the key with the red magnets (this includes, but not bow for driving.
INSTRUMENT AND CONTROL FUNCTIONS as they may cause signal inter- EAU10471 can be started. The key cannot be re- Main switch/steering lock ference. moved. NOTE: OFF ON The headlight comes on automatically when the engine is started and stays on until the key is turned to “OFF”.
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INSTRUMENT AND CONTROL FUNCTIONS To lock the steering To unlock the steering EAU33001 (Parking) The steering is locked, and the taillight and auxiliary light are on. The hazard lights and turn signal lights can be turned on, but all other electrical sys- tems are off.
2 3 4 5 6 7 8 EAU38600 engine is defective. When this occurs, Oil level warning light have a Yamaha dealer check the 1. Fuel level warning indicator “ ” This warning light comes on when the self-diagnosis system.
INSTRUMENT AND CONTROL FUNCTIONS This tachometer unit is equipped with a EAU12181 ECA10020 Coolant temperature gauge clock. CAUTION: To set the clock: Do not operate the engine if it is 1. Push both the “SELECT” and “RE- overheated. SET” buttons for at least two sec- onds.
INSTRUMENT AND CONTROL FUNCTIONS EAU11824 two tripmeters (which show the odometer modes in the following order: Multi-function display TRIP F → TRIP 1 → TRIP 2 → ODO → distance traveled since they were EWA12311 last set to zero) TRIP F WARNING a fuel reserve tripmeter (which To reset a tripmeter, select it by push-...
If the odometer/tripmeter indicates such an error code, note the code num- ber, and then have a Yamaha dealer check the vehicle. ECA11520 CAUTION: 1. Engine stop switch “ ” If the odometer/tripmeter indicates an error code, the vehicle should be 2.
INSTRUMENT AND CONTROL FUNCTIONS position. To cancel the turn signal and the start switch is pushed, but this EAU12820 Clutch lever lights, push the switch in after it has re- does not indicate a malfunction. turned to the center position. EAU12733 Hazard switch “...
INSTRUMENT AND CONTROL FUNCTIONS EAU12870 EAU26822 dial is aligned with the “ ” mark on the Shift pedal Brake lever brake lever. The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handle- bar grip.
INSTRUMENT AND CONTROL FUNCTIONS EAU12941 EAU13090 NOTE: Brake pedal Fuel tank cap The fuel tank cap cannot be closed un- less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. EWA11090 WARNING Make sure that the fuel tank cap is...
Do not overfill the fuel tank, oth- Never park the vehicle near pos- Your Yamaha engine has been de- erwise it may overflow when the sible fire hazards such as grass signed to use regular unleaded gaso- fuel warms up and expands.
INSTRUMENT AND CONTROL FUNCTIONS EAU13861 EAU14451 Seat Storage compartment To remove the seat Insert the key into the seat lock, turn it counterclockwise, and then pull the seat off. 1. Projection 2. Seat holder 1. Strap NOTE: The storage compartment is located Make sure that the seat is properly se- under the seat.
INSTRUMENT AND CONTROL FUNCTIONS EAU14781 suspension, turn the adjusting bolt on Damping force Adjusting the front fork each fork leg in direction (b). This front fork is equipped with spring preload adjusting bolts and damping force adjusting screws. EWA10180 WARNING Always adjust both fork legs equal- ly, otherwise poor handling and loss of stability may result.
INSTRUMENT AND CONTROL FUNCTIONS EAU15030 thereby harden the suspension, turn NOTE: Adjusting the shock absorber the adjusting ring in direction (a). To de- Make sure that the adjusting screw is assembly crease the spring preload and thereby turned to one of the four settings. This shock absorber assembly is soften the suspension, turn the adjust- equipped with a spring preload adjust-...
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Always have a Yamaha dealer range. To obtain a precise adjustment, service the shock absorber. it would be advisable to check the num- ber of clicks of each damping force ad- 1.
Yamaha’s ignition circuit cut-off system has been designed to assist the operator in fulfilling the respon- sibility of raising the sidestand be- fore starting off. Therefore, check this system regularly as described below and have a Yamaha dealer re- 3-17...
Periodically check the operation of the ignition circuit cut-off system according to the following procedure. EWA10250 WARNING If a malfunction is noted, have a Yamaha dealer check the system be- fore riding. 3-18...
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5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.
PRE-OPERATION CHECKS EAU15593 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
Coolant If necessary, add recommended coolant to specified level. 6-10 Check cooling system for leakage. Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system. Check brake pads for wear. Front brake Replace if necessary. 6-21, 6-22 Check fluid level in reservoir.
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PAGE Make sure that operation is smooth. Check cable free play. Throttle grip 6-16, 6-26 If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. Make sure that operation is smooth. Control cables 6-25 Lubricate if necessary.
Exhaust fumes check the function of the igni- should be on, otherwise have a are poisonous, and inhaling tion circuit cut-off system ac- Yamaha dealer check the electrical cir- them can cause loss of con- cording procedure cuit.
OPERATION AND IMPORTANT RIDING POINTS EAU16671 the neutral position, do not ECA11130 Shifting CAUTION: coast for long periods of time with the engine off, and do not For maximum engine life, always tow the motorcycle for long dis- warm the engine up before starting tances.
OPERATION AND IMPORTANT RIDING POINTS EAU17212 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10310 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU17240 EAU17520 a Yamaha dealer perform it for you. Owner’s tool kit EWA10350 Safety is an obligation of the owner. Pe- WARNING riodic inspection, adjustment and lubri- Modifications approved cation will keep your vehicle in the...
The annual checks must be performed every year, except if a kilometer-based maintenance is performed in- stead. From 50000 km, repeat the maintenance intervals starting from 10000 km. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. ODOMETER READING (× 1000 km)
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PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK Check tread depth and for damage. Replace if necessary. √ √ √ √ √ 10 * Tires Check air pressure. Correct if necessary. √...
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PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK √ √ √ Engine oil filter element Replace. √ √ √ √ √ Check coolant level and vehicle for coolant leakage. 28 * Cooling system Change.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU18712 Removing and installing cowlings and panels The cowlings and panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be re- moved and installed.
3. Remove the screw, and then take such problems yourself. Instead, have the panel off. a Yamaha dealer check the vehicle. If a spark plug shows signs of electrode erosion and excessive carbon or other deposits, it should be replaced.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU19831 Specified spark plug: Tightening torque: Engine oil and oil filter NGK/DPR8EA-9 Spark plug: element DENSO/X24EPR-U9 17.5 Nm (1.75 m·kgf, 12.7 ft·lbf) The engine oil level should be checked Before installing a spark plug, the spark before each ride.
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PERIODIC MAINTENANCE AND MINOR REPAIR the oil level. 4. If the engine oil is below the mini- mum level mark, add sufficient oil NOTE: of the recommended type to raise The engine oil should be between the it to the correct level. minimum and maximum level marks.
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PERIODIC MAINTENANCE AND MINOR REPAIR installing the bolts, then tightening them to the specified torque. Tightening torque: Oil filter element cover bolt: 10 Nm (1.0 m·kgf, 7.2 ft·lbf) NOTE: Make sure that the O-rings are properly seated. 1. Engine oil drain bolt A 1.
PERIODIC MAINTENANCE AND MINOR REPAIR for several minutes while checking EAU20070 Recommended engine oil: Coolant it for oil leakage. If oil is leaking, im- See page 8-1. The coolant level should be checked mediately turn the engine off and Oil quantity: before each ride.
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PERIODIC MAINTENANCE AND MINOR REPAIR coolant, have a Yamaha dealer check the antifreeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced. EWA10380 WARNING Never attempt to remove the radiator cap when the engine is hot.
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PERIODIC MAINTENANCE AND MINOR REPAIR then lift the fuel tank to position it the cap, then turning the reservoir away from the coolant reservoir. upside down. (Do not disconnect the fuel hoses!) 11. Install the coolant reservoir by 5. Place a container under the engine placing it in the original position, to collect the used coolant.
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If Coolant reservoir capacity (up to the until it reaches the top of the radia- coolant is leaking, have a Yamaha maximum level mark): tor, and then install the radiator dealer check the cooling system.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU39111 EWA10410 Replacing the air filter element WARNING The air filter element should be re- Make sure that the fuel tank is placed at the intervals specified in the well supported. periodic maintenance and lubrication Do not tilt or pull the fuel tank chart.
If any fuel follows at the intervals specified in the hose is damaged, do not start periodic maintenance and lubrication the engine but have a Yamaha chart. dealer replace the hose, other- The engine should be warm before wise fuel may leak.
The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. 1. Idle adjusting screw Engine idling speed: 1100–1200 r/min...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU33050 overloaded motorcycle may re- Tire air pressure (measured on cold Tires sult in tire damage, loss of con- tires): To maximize the performance, durabil- trol, or severe injury. Make sure 0–90 kg (0–198 lb): ity, and safe operation of your motorcy- that the total weight of rider, Front:...
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EWA10900 WARNING nail or glass fragments in it, or if the The front and rear tires should sidewall is cracked, have a Yamaha be of the same make and de- dealer replace the tire immediately. sign, otherwise the handling Minimum tire tread depth (front and...
Size: surfaces until they have been 120/70 ZR18M/C (59W) fore each ride. If any damage is “broken in”. Therefore, it is ad- Manufacturer/model: found, have a Yamaha dealer re- visable before doing METZELER/MEZ4 FRONT place the wheel. Do not attempt...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU22041 ver free play, turn the adjusting nut NOTE: Adjusting the clutch lever free in direction (b). If the specified clutch lever free play play 6. Tighten the locknut at the clutch le- could be obtained as described above, ver and the crankcase.
EAU22270 EAU22390 indicator groove has almost disap- Adjusting the rear brake light Checking the front and rear peared, have a Yamaha dealer replace switch brake pads the brake pads as a set. The front and rear brake pads must be...
However, if the Observe these precautions: brake fluid level goes down sud- When checking the fluid level, denly, have a Yamaha dealer make sure that the top of the brake check the cause. fluid reservoir is level.
EAU22730 EAU22760 Changing the brake fluid Drive chain slack Have a Yamaha dealer change the The drive chain slack should be brake fluid at the intervals specified in checked before each ride and adjusted the NOTE after the periodic mainte- if necessary.
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PERIODIC MAINTENANCE AND MINOR REPAIR swingarm in direction (a). To loos- Tightening torque: en the drive chain, turn the adjust- Axle nut: ing bolt on each side of the 150 Nm (15.0 m·kgf, 108.5 ft·lbf) swingarm in direction (b), and then Brake caliper bracket bolt: 40 Nm (4.0 m·kgf, 29 ft·lbf) push the rear wheel forward.
If a cable is damaged wet areas. Service the drive chain as or does not move smoothly, have a follows. Yamaha dealer check or replace it. ECA10581 CAUTION: Recommended lubricant: Engine oil...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU23111 EAU23133 EAU23142 Checking and lubricating the Checking and lubricating the Checking and lubricating the throttle grip and cable brake and shift pedals brake and clutch levers The operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated at the intervals specified in the periodic maintenance chart.
2. While applying the front brake, If the sidestand does not move up push down hard on the handlebars and down smoothly, have a Yamaha several times to check if the front dealer check or repair it. fork compresses and rebounds smoothly.
If any damage is found or the front fork does not operate smoothly, Securely support the vehicle so that have a Yamaha dealer check or re- there is no danger of it falling over. pair it. 2. Hold the lower ends of the front fork legs and try to move them for- ward and backward.
To charge the battery furic acid, which causes severe Have a Yamaha dealer charge the bat- burns. Avoid any contact with tery as soon as possible if it seems to skin, eyes or clothing and al- have discharged.
(MF) battery charg- contains the fuses for the individual cir- avoid causing extensive damage to er, have a Yamaha dealer cuits, are located under the seat. (See the electrical system and possibly a charge your battery.
PERIODIC MAINTENANCE AND MINOR REPAIR 4. If the fuse immediately blows EAU23750 Replacing a headlight bulb again, have a Yamaha dealer This model is equipped with two quartz check the electrical system. bulb headlights. If a headlight bulb burns out, replace it as follows.
4. Install the bulb cover, and then wise until it stops. connect the coupler. 5. Install the socket (together with the 5. Have a Yamaha dealer adjust the bulb) by turning it clockwise. headlight beam if necessary. 6. Install the seat.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU38900 Replacing the auxiliary light bulb 1. Remove the auxiliary light lens by removing the screws. 1. Turn signal light bulb 1. Auxiliary light bulb 3. Insert a new bulb into the socket, 3. Insert a new bulb into the socket. push it in, and then turn it clock- 4.
EWA10820 wheel or performing other maintenance WARNING requiring the motorcycle to stand up- It is advisable to have a Yamaha right. Check that the motorcycle is in a dealer service the wheel. stable and level position before starting Securely support the motorcy- any maintenance.
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PERIODIC MAINTENANCE AND MINOR REPAIR 3. Lift the front wheel off the ground EAU25020 several times to check for proper To install the front wheel according to the procedure on fork operation. 1. Lift the wheel up between the fork page 6-34.
5. Loosen the locknut on each side of EWA10820 the swingarm. WARNING 6. Turn the drive chain slack adjust- It is advisable to have a Yamaha ing bolts fully in direction (a). dealer service the wheel. 7. Push the wheel forward, tighten Securely support the motorcy-...
However, should your motorcycle side. require any repair, take it to a Yamaha NOTE: dealer, whose skilled technicians have Make sure that there is enough space the necessary tools, experience, and...
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
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Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
Be ble. Rust and corrosion can develop Cleaning sure to consult a Yamaha dealer for even if high-quality components are ECA10771 CAUTION: advice on what products to use be- used.
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MOTORCYCLE CARE AND STORAGE contact with strong or abrasive washing. ECA10790 cleaning products, solvent or CAUTION: thinner, fuel (gasoline), rust re- Do not use warm water since it in- After normal use movers or inhibitors, brake flu- creases the corrosive action of the Remove dirt with warm water, a mild id, antifreeze or electrolyte.
7. Wax all painted surfaces. NOTE: against dust with a porous cover. 8. Let the motorcycle dry completely Consult a Yamaha dealer for advice on ECA10810 before storing or covering it. CAUTION: what products to use.
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MOTORCYCLE CARE AND STORAGE fuel from deteriorating. pivoting points of all levers and 3. Perform the following steps to pro- pedals as well as of the sidestand/ tect the cylinders, piston rings, etc. centerstand. from corrosion. 5. Check and, if necessary, correct a.
SPECIFICATIONS EAU2633K Lubrication system: Air filter: Dry sump Air filter element: Engine oil: Dimensions: Oil-coated paper element Type: Fuel: Overall length: SAE10W30, SAE10W40, SAE15W40, 2180 mm (85.8 in) Recommended fuel: SAE20W40 or SAE20W50 Overall width: Unleaded gasoline only 800 mm (31.5 in) Fuel tank capacity: Overall height: 20.0 L (5.28 US gal) (4.40 Imp.gal)
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
Record the information on this label in The use of the vehicle after such the space provided. This information device or element of design has will be needed when ordering spare been removed or rendered inoper- parts from a Yamaha dealer. ative by any person.
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INDEX Air filter element, replacing ......6-14 Front and rear brake pads, checking..6-21 Oil level warning light ........ 3-4 Auxiliary light bulb, replacing ....6-33 Front fork, adjusting......... 3-14 Front fork, checking......... 6-27 Parking ............5-4 Fuel ............3-12 Battery .............6-29 Part locations ..........
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INDEX Tires ............6-17 Tool kit ............6-1 Troubleshooting ........6-37 Troubleshooting charts ......6-38 Turn signal indicator lights ......3-4 Turn signal light bulb, replacing ....6-32 Turn signal switch ........3-8 Valve clearance ........6-16 Vehicle identification number ....9-1 Wheel bearings, checking.......
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YAMAHA MOTOR CO., LTD. YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED ON RECYCLED PAPER PRINTED IN JAPAN PRINTED IN JAPAN 2007.7–0.1×1 ! 2007.7–0.1×1 !