Periodic Inspections And Adjustments; Introduction; Periodic Maintenance/Lubrication Intervals - Yamaha YP250 5GM2-AE1 2000 Service Manual

PERIODIC MAINTENANCE/LUBRICATION INTERVALS

EB300000

PERIODIC INSPECTIONS AND ADJUSTMENTS

INTRODUCTION

This chapter includes all information necessary to perform recommended inspections and adjust-
ments. These preventive maintenance procedures, if followed, will ensure more reliable vehicle opera-
tion and a longer service life. The need for costly overhaul work will be greatly reduced. This informa-
tion applies to vehicles already in service as well as to new vehicles that are being prepared for sale. All
service technicians should be familiar with this entire chapter.
YP301000
PERIODIC MAINTENANCE/LUBRICATION INTERVALS
No No. ITEM ITEM
1 * Fuel line
2 Fuel filter
3 Spark plug
4 * Valves
5 Air filter
6 V-belt case air filter
7 * Front brake
8 * Rear brake
9 * Brake hoses
10 * Wheels
11 * Tires
12 * Wheel bearings
13 * Steering bearings 3 S ee g bea gs
14 * Chassis fasteners
Sidestand / centers-
15
tand
16 * Sidestand switch
17 * Front fork
Rear shock absorb-
18 *
er assemblies
19 * Carburetor
20 Engine oil
21 * Engine oil strainer
22 * Cooling system Coo g sys e
23 Final gear oil
24 * V-belt
CHECKS AND MAINTENANCE JOB CHECKS AND MAINTENANCE JOB
: Check fuel hoses and vacuum hose for cracks or damage.
: Replace if necessary.
: Check condition.
: Replace if necessary.
: Check condition.
: Clean, regap or replace if necessary.
: Check valve clearance.
: Adjust if necessary.
: Clean or replace if necessary.
: Clean or replace if necessary.
: Check operation, fluid level and vehicle for fluid leakage.
: Correct accordingly.
: Replace brake pads if necessary.
: Check operation, fluid level and vehicle for fluid leakage.
: Correct accordingly.
: Replace brake pads if necessary.
: Check for cracks or damage.
: Replace if necessary.
: Check balance, runout and for damage.
: Rebalance or replace if necessary.
: Check tread depth and for damage.
: Replace if necessary.
: Check air pressure.
: Correct if necessary.
: Check bearing for looseness or damage.
: Replace if necessary.
: Check bearing play and steering for roughness.
: Correct accordingly.
: Lubricate with lithium soap base grease.
: Make sure that all nuts, bolts and screws are properly tightened.
: Tighten if necessary.
: Check operation.
: Lubricate and repair if necessary.
: Check operation.
: Replace if necessary.
: Check operation and for oil leakage.
: Correct accordingly.
: Check operation and shock absorbers for oil leakage.
: Replace shock absorber assembly if necessary.
: Check engine idling speed and starter operation.
: Adjust if necessary.
: Check oil level and vehicle for oil leakage.
: Correct if necessary.
: Change. (Warm engine before draining.)
: Clean or replace if necessary.
: Check coolant level and vehicle for coolant leakage.
: Correct if necessary.
: Change coolant.
: Check oil level and vehicle for oil leakage.
: Change oil.
: Replace.
INTRODUCTION/
Initial
(1,000 km)
26
INSP
ADJ
EVERY
ANNUAL
CHECK
10,000 km 20,000 km
Replace every 3,000 km
Clean or replace every
6,000 km