Installing The Rear Brake Caliper (Yp250R) - Yamaha 2010 XMAX YP125R Service Manual

ECA13540
NOTICE
Brake fluid may damage painted surfaces
and plastic parts. Therefore, always clean up
any spilt brake fluid immediately.
5. Bleed:
• Brake system
Refer to "BLEEDING THE HYDRAULIC
BRAKE SYSTEM" on page 3-36.
6. Check:
• Brake fluid level
Below the minimum level mark "a" → Add the
recommended brake fluid to the proper level.
Refer to "CHECKING THE BRAKE FLUID
LEVEL" on page 3-35.
MIN
a
7. Check:
• Brake lever operation
Soft or spongy feeling → Bleed the brake sys-
tem.
Refer to "BLEEDING THE HYDRAULIC
BRAKE SYSTEM" on page 3-36.
EAS22670
INSTALLING THE REAR BRAKE CALIPER
(YP250R)
1. Install:
• Rear brake caliper "1"
(temporarily)
• Copper washers "2"
• Rear brake hose "3"
• Brake hose union bolt "4"
Rear brake hose union bolt
23 Nm (2.3 m·kgf, 17 ft·lbf)
New
New 2
EWA13530
WARNING
Proper brake hose routing is essential to in-
sure safe vehicle operation. Refer to "CABLE
ROUTING (YP250R)" on page 2-75.
ECA14170
NOTICE
When installing the brake hose onto the
brake caliper "1", make sure the brake pipe
"a" touches the projection "b" on the brake
caliper.
2. Remove:
• Rear brake caliper
3. Install:
• Brake pad supports
• Brake pad shims
• Brake pads
• Rear brake caliper
Rear brake caliper bolt
40 Nm (4.0 m·kgf, 29 ft·lbf)
Rear brake caliper retaining bolt
27 Nm (2.7 m·kgf, 19 ft·lbf)
Refer to "REPLACING THE REAR BRAKE
PADS (YP250R)" on page 4-38.
4. Fill:
• Brake master cylinder reservoir
(with the specified amount of the recom-
mended brake fluid)
Recommended fluid
DOT 4
4-42
REAR BRAKE
4
1
a
b
1
3