Chevrolet 1977 light duty truck Service Manual page 121

-FENDER
ASSY
HOOD
FLUSH
ASSY
SECTION B -B
HOOD ASSY
RADIATOR GRILLE
U PPER PANEL
SECTION A-A
8. R em ove bolt from
mounting.
9. Remove bolts at each
underbody (tig. 2C-14).
10. With a helper,
assembly, with radiator,
regulator attached.
Installation
1. With a helper place sheet metal assembly in
position.
N O T E : Install all bolts loosely to facilitate aligning
after complete installation.
2. Install fender bolts at cowl.
3. Install c o m b in a tio n
assembly into each fender reinforcem ent while inserting
shims required between fender reinforcem ent and body
(See Figure 2C-15).
4. Install two bolts and shims required at each
fen der rear lower edge to hinge pillar.
5. Install bolt in each fend er skirt to underbody.
6. Install bolts at steering column skirt reinforce­
ment, final torque 25 ft. lbs.
7. Tighten each radiator support mounting bolt 33
ft. lbs.
8. Torque bolts at fender to cowl 25 ft. lbs.
9. Install front bumper.
10. Connect wire connectors at dash and toe panel.
Attach g enerator and regulator wires.
HOOD ASS' •FENDER
ASSY
SE CTION C-C
] Hood su rfa c e . 06 below
N O T E
a t Section C -C to flush a t Section
B -B an d S ection D -D .
Fig. 2C-13--Sheet M etal Clearance—CK Series
each ra d ia to r sup po rt
fender skirt to cab
remove front sheet metal
battery, horn and voltage
bolt an d flat w asher
FLUSH
HOOD
/-F E N D E R
ASSY
/ ASSY
FENDER
ASSY
SECTION D -D
I
N OTE
su rfa c e flu sh n e ss s ta r tin g a t a
point approx 1.00 fro m leading edge
of d o o r. (T ypical e n tire length of
fe n d e r to door).
FENDER
ASSY
r _ ___?EgTioii tt-fi
1 NO TE
obtain su rfa c e flu sh n e ss to
r o c k e r p a n el.
Fig. 2C-14--Fender S kirt Assembly—CK Series
11. Connect upper
Connect oil cooler lines to the rad iator on models so
equipped.
DOOR ASSY
•FLUSH
SECTION E -E
I \ I ' —DOOR
SECTION F - F ^ l - 0 0 ASSY
1 Shim fro n t fen d er to obtain
ROCKER
PANEL
FLUSH
[Shim fro n t fe n d e r to
and lower rad iato r hoses.